Automatic blending device for sucrose syrup production

Abstract

The utility model discloses a kind of automatic blending devices for sucrose syrup production, it is related to sucrose syrup automatic blending equipment technical field, and it includes: blending tank, the upper end side of blending tank is provided with brix tester, the detection rod of brix tester is inserted into the blending tank, the inside of brix tester is provided with cavity, the inside of the cavity is installed with battery, the detection rod outer surface of brix tester is fixedly connected with protective sleeve, the inside of protective sleeve is provided with resistance wire, and the resistance wire is spiral.The utility model is by resistance wire and battery cooperation, battery provides power to resistance wire, after resistance wire is powered on, current will overcome resistance work, convert electric energy into internal energy, make resistance wire temperature rapidly increase, heat conduction is on protective sleeve, ensure that the sucrose syrup adhered on the surface of protective sleeve is in molten state and does not solidify, to facilitate cleaning, improve the convenience of brix tester when cleaning.

Description

Technical Field

[0001] This utility model relates to the technical field of automatic sucrose syrup mixing equipment, specifically to an automatic mixing device for sucrose syrup production. Background Technology

[0002] Sucrose syrup is a viscous liquid sweetener made by mixing sucrose (white sugar, rock sugar, sucrose crystals, etc.) with purified water in a specific ratio, followed by dissolution, mixing, filtration, and stabilization. Its core indicator is Brix content. It is widely used in the food, beverage, and pharmaceutical industries and is an important intermediate raw material or finished product ingredient in industrial production. The production of sucrose syrup requires the use of automatic mixing equipment, which can quickly and accurately adjust the concentration, sweetness, and taste of the sucrose syrup.

[0003] Most automatic mixing devices used in sucrose syrup production currently consist of a saccharimeter, a flow metering valve, a delivery pump, a controller, and a mixing tank. The saccharimeter's probe is inserted into the sucrose syrup to monitor the saccharimeter's concentration in the mixing tank in real time. When the concentration is too low or too high, the delivery pump is activated, working in conjunction with the flow metering valve to replenish the sucrose syrup, ensuring precise concentration, sweetness, and taste. However, after production, when the sucrose syrup is discharged from the mixing tank, a layer of sucrose syrup adheres to the outer surface of the saccharimeter's probe. Since the heating device is turned off after production, this adhered layer of sucrose syrup solidifies, making it difficult to clean from the probe and thus inconvenient to use. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an automatic mixing device for sucrose syrup production, which can effectively solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic mixing device for sucrose syrup production, comprising: a mixing tank, a saccharimeter being installed on one side of the upper end of the mixing tank, the detection rod of the saccharimeter extending into the mixing tank, a cavity being formed inside the saccharimeter, a storage battery being installed inside the cavity, a protective sleeve being fixedly connected to the outer surface of the detection rod of the saccharimeter, a resistance wire being installed inside the protective sleeve, the resistance wire being spiral-shaped, the two ends of the resistance wire being electrically connected to the positive and negative electrodes of the storage battery respectively, and the resistance wire being sleeved on the detection rod of the saccharimeter.

[0006] As a further preferred embodiment of this technical solution, a threaded sleeve is fixedly connected to the outer surface of the protective sleeve, and a scraper ring is threadedly connected to the outer surface of the threaded sleeve, with the scraper ring slidably connected to the protective sleeve.

[0007] As a further preferred embodiment of this technical solution, the outer surface of the scraper ring is provided with anti-slip texture.

[0008] As a further preferred embodiment of this technical solution, a heat insulation sleeve is provided between the detection rod of the sugar content detector and the resistance wire, and the interior of the heat insulation sleeve is fixedly connected to the outer surface of the detection rod of the sugar content detector.

[0009] As a further preferred embodiment of this technical solution, extension plates are fixedly connected to both sides of the saccharin analyzer, and a rotating rod is provided on one side of each of the two extension plates. One side of each of the two rotating rods is rotatably connected to the upper end of the mixing tank.

[0010] As a further preferred embodiment of this technical solution, flow metering valve 2 and flow metering valve 1 are symmetrically installed on both sides of the mixing tank, a controller is installed on one side of the mixing tank, and a discharge port is fixedly connected to the lower end of the mixing tank.

[0011] The technical solution provided by this utility model has the following advantages compared with the known prior art: This invention utilizes a resistance wire and a storage battery. The storage battery provides power to the resistance wire. When the resistance wire is energized, the current overcomes the resistance and does work, converting electrical energy into internal energy. This causes the temperature of the resistance wire to rise rapidly, and the heat is conducted to the protective sleeve. This ensures that the sucrose syrup adhering to the surface of the protective sleeve remains molten and does not solidify, thus facilitating cleaning and improving the convenience of cleaning the sugar content analyzer.

[0012] 2. This utility model allows the rotating rod to be moved away from the extension plate by rotating it, thereby removing the saccharimeter from the mixing tank. After removal, the scraper ring is rotated to unscrew the threaded sleeve, releasing the scraper ring from its restriction. The scraper ring can then be pulled downwards to quickly clean the sucrose syrup. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the mixing tank in this utility model; Figure 3 This is an exploded view of the connection relationship between the sugar content detector, the resistance wire, and the protective sleeve in this utility model; Figure 4 This is a partial cross-sectional structural diagram of the sugar content detector and protective cover of this utility model; Figure 5 for Figure 4 A magnified view of a portion of region A in the middle.

[0015] 1. Mixing tank; 11. Controller; 12. Flow metering valve one; 13. Flow metering valve two; 14. Discharge port; 15. Sugar content meter; 2. Rotating rod; 21. Extension plate; 3. Protective sleeve; 31. Resistance wire; 32. Threaded sleeve; 33. Scraper ring; 34. Anti-slip texture; 35. Heat insulation sleeve; 36. Storage battery. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0017] The present invention will be further described below with reference to the embodiments.

[0018] This utility model provides a technical solution: such as Figure 1 - Figure 5 As shown in this embodiment, an automatic mixing device for sucrose syrup production includes: a mixing tank 1, a saccharimeter 15 is provided on one side of the upper end of the mixing tank 1, the detection rod of the saccharimeter 15 extends into the mixing tank 1, the saccharimeter 15 has a cavity inside, a storage battery 36 is installed inside the cavity, a protective sleeve 3 is fixedly connected to the outer surface of the detection rod of the saccharimeter 15, a resistance wire 31 is provided inside the protective sleeve 3, the resistance wire 31 is spiral in shape, the two ends of the resistance wire 31 are electrically connected to the positive and negative electrodes of the storage battery 36 respectively, and the resistance wire 31 is sleeved on the detection rod of the saccharimeter 15.

[0019] With the cooperation of the resistance wire 31 and the storage battery 36, the storage battery 36 provides power to the resistance wire 31. After the resistance wire 31 is energized, the current will overcome the resistance and do work, converting electrical energy into internal energy, which will cause the temperature of the resistance wire 31 to rise rapidly. The heat is conducted to the protective sleeve 3, ensuring that the sucrose syrup adhering to the surface of the protective sleeve 3 is in a molten state and will not solidify, thus facilitating cleaning and improving the convenience of cleaning the sugar content detector 15.

[0020] It should be noted that: the sugar content meter 15 detects the sugar content of sucrose syrup in the mixing tank 1 through the end of the detection rod; the protective sleeve 3 is used to prevent the outer surface of the detection rod of the sugar content meter 15 from contacting the sucrose syrup in the equipment.

[0021] like Figure 3 - Figure 5 As shown, a threaded sleeve 32 is fixedly connected to the outer surface of the protective sleeve 3, and a scraper ring 33 is threadedly connected to the outer surface of the threaded sleeve 32. The scraper ring 33 is slidably connected to the protective sleeve 3. By rotating the scraper ring 33, the scraper ring 33 is turned out of the threaded sleeve 32, the restriction of the scraper ring 33 is released, and the scraper ring 33 can be pulled down to achieve rapid cleaning of sucrose syrup.

[0022] like Figure 3 and Figure 5 As shown, the outer surface of the scraper ring 33 is provided with anti-slip texture 34; the anti-slip texture 34 is used to facilitate the rotation of the scraper ring 33 by the staff and to prevent the surface of the scraper ring 33 from being too smooth, which would require the use of tools to turn the scraper ring 33.

[0023] like Figure 3 - Figure 5 As shown, a heat insulation sleeve 35 is provided between the detection rod of the saccharimeter 15 and the resistance wire 31. The inside of the heat insulation sleeve 35 is fixedly connected to the outer surface of the detection rod of the saccharimeter 15. The heat insulation sleeve 35 is made of ceramic fiber and has good heat insulation performance. The heat insulation sleeve 35 is used to isolate the temperature generated by the resistance wire 31 and prevent the temperature from being conducted into the detection rod of the saccharimeter 15, thus affecting the service life of the saccharimeter 15.

[0024] like Figure 2 - Figure 5 As shown, extension plates 21 are fixedly connected to both sides of the saccharimeter 15. A rotating rod 2 is provided on one side of each extension plate 21. One side of each rotating rod 2 is rotatably connected to the upper end of the mixing tank 1. By rotating the rotating rod 2, the rotating rod 2 is removed from the extension plate 21, thereby releasing the restriction of the saccharimeter 15 on the mixing tank 1. The saccharimeter 15 can then be removed from the mixing tank 1, making it convenient to clean, replace, and maintain the saccharimeter 15 on the mixing tank 1.

[0025] like Figure 1 and Figure 2As shown, flow metering valve 12 and flow metering valve 2 are symmetrically installed on both sides of the mixing tank 1. A controller 11 is installed on one side of the mixing tank 1, and a discharge port 14 is fixedly connected to the lower end of the mixing tank 1. Flow metering valve 12 measures the flow of sucrose, and flow metering valve 13 measures the flow of water. A saccharimeter 15 monitors the saccharimeter in the mixing tank 1 in real time. When the saccharimeter is low, flow metering valve 12 is opened to measure the flow of sucrose added to the mixing tank 1 until the saccharimeter in the mixing tank 1 reaches the standard, at which point flow metering valve 12 is closed. When the saccharimeter is high, flow metering valve 13 is opened to measure the flow of water added to the mixing tank 1 until the saccharimeter in the mixing tank 1 reaches the standard, at which point flow metering valve 13 is closed.

[0026] It is important to note that: both sucrose and water are pumped into mixing tank 1 using a delivery pump; the sucrose in mixing tank 1 is in a molten state; the saccharity meter 15, flow metering valve 12, and flow metering valve 13 are controlled by controller 11. The saccharity meter 15 sends a signal to controller 11, which then controls flow metering valves 12 and 13; a valve is installed on one side of the discharge port 14; a stirring device is installed inside mixing tank 1 to agitate the sucrose syrup, ensuring rapid mixing of the added water or sucrose, thus facilitating saccharity meter 15 detection; a heating device, which uses a heating rod or heating wire, is installed inside mixing tank 1.

[0027] This utility model provides an automatic mixing device for sucrose syrup production, the specific working principle of which is as follows: When producing sucrose syrup, sucrose and water are added to the mixing tank 1 through flow metering valve 12 and flow metering valve 13. The heating and stirring devices in the mixing tank 1 are activated, and the sucrose content detector 15 monitors the sucrose content in the mixing tank 1 in real time. When the sucrose content is low, flow metering valve 12 is opened to measure the flow rate of sucrose added to the mixing tank 1 until the sucrose content in the mixing tank 1 reaches the target level, at which point flow metering valve 12 is closed. When the sucrose content is high, flow metering valve 13 is opened to measure the flow rate of water added to the mixing tank 1 until the sucrose content in the mixing tank 1 reaches the target level, at which point flow metering valve 13 is closed. When the sucrose content reaches the target level, the valve installed on the discharge port 14 is rotated. The sucrose syrup is discharged. At the same time, the battery 36 provides power to the resistance wire 31. After the resistance wire 31 is energized, the current will overcome the resistance and do work, converting electrical energy into internal energy, causing the temperature of the resistance wire 31 to rise rapidly. The heat is conducted to the protective sleeve 3, ensuring that the sucrose syrup adhering to the surface of the protective sleeve 3 is in a molten state and will not solidify. Then, rotate the rotating rod 2 to remove it from the extension plate 21, releasing the restriction of the sucrose detector 15 on the mixing tank 1, so that the sucrose detector 15 can be removed from the mixing tank 1. After removal, rotate the scraper ring 33 to unscrew it from the threaded sleeve 32, releasing the restriction of the scraper ring 33, so that the scraper ring 33 can be pulled down to clean the sucrose syrup on the detection rod of the sucrose detector 15.

[0028] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic mixing device for sucrose syrup production, characterized in that, include: A mixing tank (1) is provided with a sugar content detector (15) on one side of its upper end. The detection rod of the sugar content detector (15) extends into the mixing tank (1). The sugar content detector (15) has a cavity inside. A storage battery (36) is installed inside the cavity. A protective sleeve (3) is fixedly connected to the outer surface of the detection rod of the sugar content detector (15). A resistance wire (31) is provided inside the protective sleeve (3). The resistance wire (31) is spiral in shape. The two ends of the resistance wire (31) are electrically connected to the positive and negative electrodes of the storage battery (36) respectively. The resistance wire (31) is sleeved on the detection rod of the sugar content detector (15).

2. The automatic mixing device for sucrose syrup production according to claim 1, characterized in that: The outer surface of the protective sleeve (3) is fixedly connected to a threaded sleeve (32), and the outer surface of the threaded sleeve (32) is threadedly connected to a scraper ring (33), which is slidably connected to the protective sleeve (3).

3. The automatic mixing device for sucrose syrup production according to claim 2, characterized in that: The outer surface of the scraper ring (33) is provided with anti-slip texture (34).

4. The automatic mixing device for sucrose syrup production according to claim 1, characterized in that: A heat insulation sleeve (35) is provided between the detection rod of the sugar content detector (15) and the resistance wire (31), and the inside of the heat insulation sleeve (35) is fixedly connected to the outer surface of the detection rod of the sugar content detector (15).

5. The automatic mixing device for sucrose syrup production according to claim 1, characterized in that: Both sides of the sugar content detector (15) are fixedly connected to extension plates (21), and one side of each of the two extension plates (21) is provided with a rotating rod (2). One side of each of the two rotating rods (2) is rotatably connected to the upper end of the mixing tank (1).

6. The automatic mixing device for sucrose syrup production according to claim 1, characterized in that: The mixing tank (1) is symmetrically equipped with flow metering valve two (13) and flow metering valve one (12) on both sides. A controller (11) is installed on one side of the mixing tank (1). The lower end of the mixing tank (1) is fixedly connected to the discharge port (14).

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