Water reducing agent high-efficiency condensing device
Patent Information
- Application Number
- CN202522580101.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0005]本实用新型的目的在于提供一种减水剂高效冷凝装置,解决了现有设备在完成加工后冷凝筒内壁和搅拌叶片上会沾有减水剂,不能够自动进行清洁,需要工作人员手动进行清洁,实用性较低的问题
[0011]本实用新型的一种减水剂高效冷凝装置,所述转动轴通过轴承安装在所述机体的顶端,并在所述机体的顶端安装电机驱动所述转动轴在所述机体上转动,所述搅拌板通过所述连接构件安装在所述转动轴上,通过所述转动轴驱动所述搅拌板在所述机体中转动,进而提高冷却效率,所述刮板为螺旋刮板,所述刮板通过所述安装构件安装在所述转动轴上,并使所述刮板与所述机体的内壁抵接,通过螺旋结构使所述刮板能够刮下所述机体内壁上粘连的减水剂,并使刮下的减水剂向下移动,所述连接环通过所述升降构件安装在所述机体上,所述连接环的内部为中空,所述连接环的上端连接外界的水管,通过所述升降构件驱动所述连接环在所述机体中上下移动,所述连接环位于所述刮板和所述搅拌板之间,从而使所述连接环能够在所述机体中上下移动,所述喷头的数量为多个,所述喷头固定安装在所述连接环的外侧,所述喷头与所述机体的内壁具有一定的夹角,使喷出的水流向下,部分所述喷头朝向所述机体的内壁,另一部分所述喷头朝向所述转动轴,使所述喷头能够对所述机体的内壁以及所述搅拌板进行冲洗,通过所述刮板刮下所述机体内壁上的污渍,从而实现了能够在加工完成后,自动对设备进行清洁,从而降低了工作人员的工作强度,提高了设备的实用性。
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Figure CN224878018U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water-reducing agent condensation technology, and in particular to a high-efficiency condensation device for water-reducing agents. Background Technology
[0002] Water-reducing agents are concrete admixtures that can reduce the amount of mixing water while maintaining the slump of concrete. However, water-reducing agents usually require heating and mixing during production, resulting in high temperatures. They need to be condensed before use, but most current condensation devices use cooling pipes, which have poor cooling effects.
[0003] The existing patent CN215638251U, "A High-Efficiency Condensation Device for Water-Reducing Agent Production," describes a reactor comprising an outer shell and an inner liner fixed to the top wall of the outer shell, forming a cooling chamber. A refrigerant inlet and outlet, connected to the cooling chamber, are located on the upper outer wall of the reactor. A cooling box is located on the right side of the reactor, with a flow guide bend fixed inside. A flow sensor is installed on a first conduit, and an integrally formed water inlet pipe is also installed on the first conduit. A solenoid valve is installed at the connection between the water inlet pipe and the first conduit. By setting up the cooling chamber, refrigerant inlet, and refrigerant outlet, rapid cooling of the reactor can be achieved. Combined with the use of the flow guide bend, delivery pump, and cooling box, condensate circulation can be realized, and the efficiency of heat exchange can be effectively improved, thus enhancing the condensation effect.
[0004] In actual use, existing equipment uses stirring blades and scrapers to stir the water-reducing agent, thereby increasing the condensation rate of the water-reducing agent. However, after processing, the inner wall of the condenser and the stirring blades will be covered with water-reducing agent, which cannot be cleaned automatically and requires manual cleaning by the staff, thus reducing its practicality. Utility Model Content
[0005] The purpose of this invention is to provide a high-efficiency condensation device for water-reducing agents, which solves the problem that existing equipment has water-reducing agents adhering to the inner wall of the condenser and the stirring blades after processing, and cannot be automatically cleaned, requiring manual cleaning by staff, resulting in low practicality.
[0006] To achieve the above objectives, this utility model provides a high-efficiency condensation device for water-reducing agents, comprising a machine body, a main body, and a stirring assembly. The main body is mounted on the machine body. The stirring assembly includes a rotating shaft, a connecting member, a stirring plate, a mounting member, a scraper, a lifting member, a connecting ring, and a nozzle. The rotating shaft is rotatably connected to the machine body and is located on the side of the machine body away from the main body. The stirring plate is connected to the rotating shaft via the connecting member. The scraper is connected to the rotating shaft via the mounting member and abuts against the machine body. The connecting ring is connected to the machine body via the lifting member. The nozzle is fixedly connected to the connecting ring and is located on the side of the connecting ring away from the machine body.
[0007] The connecting component includes a connecting block and a connecting base. The connecting block is fixedly connected to the rotating shaft and is located on the side of the rotating shaft away from the machine body. The connecting base is fixedly connected to the connecting block and is located on the side of the connecting block away from the rotating shaft, and is connected to the stirring plate.
[0008] The mounting component includes a mounting ring and a support frame. The mounting ring is fixedly connected to the rotating shaft and is located on the side of the rotating shaft closer to the connecting block. The support frame is fixedly connected to the mounting ring and is located on the side of the mounting ring away from the rotating shaft, and is connected to the scraper.
[0009] The lifting component includes a mounting cylinder, a lifting rod, and a driving element. The mounting cylinder is fixedly connected to the machine body and is located on the side of the machine body near the rotating shaft. The lifting rod is slidably connected to the mounting cylinder and is located on the side of the mounting cylinder near the machine body, and is connected to the connecting ring. The driving element is mounted on the mounting cylinder and drives the connecting ring to move.
[0010] The driving element includes a mounting bracket and a threaded rod. The mounting bracket is fixedly connected to the mounting cylinder and is located on the side of the mounting cylinder away from the machine body. The threaded rod is rotatably connected to the mounting bracket and is located on the side of the mounting bracket away from the mounting cylinder, and is connected to the lifting rod.
[0011] This utility model discloses a high-efficiency condensation device for water-reducing agents. A rotating shaft is mounted on the top of a machine body via bearings, and a motor is installed on the top of the machine body to drive the rotating shaft to rotate. A stirring plate is mounted on the rotating shaft via a connecting member, and the rotating shaft drives the stirring plate to rotate within the machine body, thereby improving cooling efficiency. The scraper is a spiral scraper, mounted on the rotating shaft via a mounting member, and abuts against the inner wall of the machine body. The spiral structure allows the scraper to scrape off the water-reducing agent adhering to the inner wall of the machine body, and the scraped water-reducing agent moves downwards. A connecting ring is mounted on the machine body via a lifting member. The interior of the connecting ring is hollow, and its upper end is connected to... An external water pipe drives the connecting ring to move up and down within the machine body via the lifting component. The connecting ring is located between the scraper and the stirring plate, allowing it to move vertically within the machine body. Multiple nozzles are fixedly installed on the outside of the connecting ring, forming an angle with the inner wall of the machine body, causing the sprayed water to flow downwards. Some nozzles face the inner wall of the machine body, while others face the rotating shaft, enabling the nozzles to rinse the inner wall of the machine body and the stirring plate. The scraper removes dirt from the inner wall of the machine body, thus achieving automatic cleaning of the equipment after processing, reducing the workload of workers and improving the practicality of the equipment. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0013] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency condensation device for a water-reducing agent according to the first embodiment of this utility model.
[0014] Figure 2 This is a schematic diagram of the overall structure of the stirring assembly according to the first embodiment of the present invention.
[0015] Figure 3 This is a schematic diagram of the connection between the nozzle and the connecting ring in the first embodiment of this utility model.
[0016] In the diagram: 100-body, 101-main body, 102-rotating shaft, 103-stirring plate, 104-scraper, 105-connecting ring, 106-nozzle, 107-connecting block, 108-connecting base, 109-mounting ring, 110-support frame, 111-mounting cylinder, 112-lifting rod, 113-mounting bracket, 114-threaded rod. Detailed Implementation
[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0018] The first embodiment of this application is as follows:
[0019] Please see Figures 1 to 3 , Figure 1 This is a schematic diagram of the overall structure of a high-efficiency condensation device for a water-reducing agent according to the first embodiment of this utility model. Figure 2 This is a schematic diagram of the overall structure of the stirring assembly according to the first embodiment of this utility model. Figure 3 This is a schematic diagram of the connection between the nozzle and the connecting ring in the first embodiment of this utility model.
[0020] This utility model provides a high-efficiency condensation device for water-reducing agents, including a body 100, a main body 101, and a stirring assembly. The stirring assembly includes a rotating shaft 102, a connecting component, a stirring plate 103, a mounting component, a scraper 104, a lifting component, a connecting ring 105, and a nozzle 106. The connecting component includes a connecting block 107 and a connecting base 108. The lifting component includes a mounting cylinder 111, a lifting rod 112, and a driving element. The driving element includes a mounting bracket 113 and a threaded rod 114. This solution solves the problem that existing equipment leaves water-reducing agents on the inner wall of the condensation cylinder and the stirring blades after processing, which cannot be automatically cleaned and requires manual cleaning by workers, resulting in low practicality.
[0021] In this specific embodiment, the main body 101 is mounted on the machine body 100. Both the main body 101 and the machine body 100 are reaction vessels and cooling structures described in the prior art patent CN215638251U, "A High-Efficiency Condensation Device for Water-Reducing Agent Production". The pipes of the main body 101 are installed inside the machine body 100, and the cooling box is located on the outside of the machine body 100. The main body 101 lowers the temperature of the water-reducing agent entering the machine body 100 by reducing the internal temperature of the machine body 100. The feed inlet of the machine body 100 is located on the side of the machine body 100. This solution enables automatic cleaning of the equipment after processing, thereby reducing the workload of workers and improving the practicality of the equipment.
[0022] The rotating shaft 102 is rotatably connected to the machine body 100 and is located on the side of the machine body 100 away from the main body 101. The stirring plate 103 is connected to the rotating shaft 102 via the connecting member. The scraper 104 is connected to the rotating shaft 102 via the mounting member and abuts against the machine body 100. The connecting ring 105 is connected to the machine body 100 via the lifting member. The nozzle 106 is fixedly connected to the connecting ring 105 and is located on the side of the connecting ring 105 away from the machine body 100. The rotating shaft 102 is connected via a bearing. A motor is installed at the top of the machine body 100 to drive the rotating shaft 102 to rotate on the machine body 100. The stirring plate 103 is mounted on the rotating shaft 102 via the connecting member. The rotating shaft 102 drives the stirring plate 103 to rotate within the machine body 100, thereby improving cooling efficiency. The scraper 104 is a spiral scraper 104, which is mounted on the rotating shaft 102 via the mounting member and abuts against the inner wall of the machine body 100. The spiral structure allows the scraper 104 to... The water-reducing agent adhering to the inner wall of the machine body 100 is scraped off and moved downwards. The connecting ring 105 is mounted on the machine body 100 via the lifting component. The interior of the connecting ring 105 is hollow, and its upper end is connected to an external water pipe. The lifting component drives the connecting ring 105 to move up and down within the machine body 100. The connecting ring 105 is located between the scraper 104 and the stirring plate 103, thereby enabling the connecting ring 105 to move up and down within the machine body 100. Multiple spray nozzles 106 are present. The nozzle 106 is fixedly installed on the outside of the connecting ring 105. The nozzle 106 has a certain angle with the inner wall of the machine body 100, so that the sprayed water flows downward. Part of the nozzle 106 faces the inner wall of the machine body 100, and another part of the nozzle 106 faces the rotating shaft 102. This allows the nozzle 106 to rinse the inner wall of the machine body 100 and the stirring plate 103. The scraper 104 scrapes off the stains on the inner wall of the machine body 100, thereby realizing automatic cleaning of the equipment after processing, which reduces the workload of the workers and improves the practicality of the equipment.
[0023] Secondly, the connecting block 107 is fixedly connected to the rotating shaft 102 and is located on the side of the rotating shaft 102 away from the machine body 100; the connecting base 108 is fixedly connected to the connecting block 107 and is located on the side of the connecting block 107 away from the rotating shaft 102, and is connected to the stirring plate 103. The connecting block 107 is fixedly installed on the rotating shaft 102 by bolts, and the connecting base 108 is installed on the connecting block 107 by bolts. The side of the connecting base 108 away from the rotating shaft 102 is connected to the stirring plate 103 by bolts. The cooperation between the connecting block 107 and the connecting base 108 makes the stirring plate 103 more stably installed on the rotating shaft 102.
[0024] Meanwhile, the mounting ring 109 is fixedly connected to the rotating shaft 102 and is located on the side of the rotating shaft 102 close to the connecting block 107; the support frame 110 is fixedly connected to the mounting ring 109 and is located on the side of the mounting ring 109 away from the rotating shaft 102, and is connected to the scraper 104. The mounting ring 109 is installed on the bottom end of the rotating shaft 102 by bolts, and the support frame 110 is fixedly installed on the mounting ring 109 by bolts. The end of the support frame 110 away from the rotating shaft 102 is connected to the scraper 104 by welding. The support frame 110 supports the scraper 104, so that the scraper 104 can stably abut against the inner wall of the machine body 100.
[0025] Additionally, the mounting cylinder 111 is fixedly connected to the body 100 and located on the side of the body 100 near the rotating shaft 102; the lifting rod 112 is slidably connected to the mounting cylinder 111 and located on the side of the mounting cylinder 111 near the body 100, and is connected to the connecting ring 105; the driving element is mounted on the mounting cylinder 111, and the driving element drives the connecting ring 105 to move; the mounting cylinder 111 is fixedly mounted on the body 100 by bolts; the lifting rod 112 is slidably mounted on the body 100, and one end of the lifting rod 112 extends into the body 100 and is connected to the connecting ring 105; the lifting rod 112 drives the connecting ring 105 to move up and down; the driving element is mounted on the mounting cylinder 111, and the driving element drives the driving rod to move, thereby controlling the up and down movement of the connecting ring 105.
[0026] Finally, the mounting bracket 113 is fixedly connected to the mounting cylinder 111 and is located on the side of the mounting cylinder 111 away from the machine body 100; the threaded rod 114 is rotatably connected to the mounting bracket 113 and is located on the side of the mounting bracket 113 away from the mounting cylinder 111, and is connected to the lifting rod 112. The mounting bracket 113 is mounted on the mounting cylinder 111 by bolts, and the threaded rod 114 is mounted on the mounting bracket 113 by bearings. One end of the threaded rod 114 extends into the mounting cylinder 111 and is connected to the lifting rod 112. The lifting rod 112 has a threaded hole that mates with the threaded rod 114, thereby enabling the threaded rod 114 to drive the drive rod to move. A motor that drives the threaded rod 114 is mounted on the mounting bracket 113. The motor drives the threaded rod 114 to rotate, thereby controlling the up and down movement of the connecting ring 105.
[0027] Using the high-efficiency condensation device for water-reducing agent in this embodiment, after the equipment is used, high-pressure water is injected into the connecting ring 105 through a water pipe, enabling the nozzle 106 to spray high-pressure water to rinse the interior of the machine body 100 and the stirring plate 103. At this time, the rotating shaft 102 rotates, causing the scraper 104 to rotate. When the scraper 104 rotates, it scrapes the dirty water downwards. At this time, the threaded rod 114 drives the drive rod to move, causing the connecting ring 105 to move downwards, so that the nozzle 106 can be completely rinsed. This achieves automatic cleaning of the equipment after processing, thereby reducing the workload of the workers and improving the practicality of the equipment.
[0028] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A high-efficiency condensation device for water-reducing agents, comprising a body and a main body, wherein the main body is mounted on the body, characterized in that, It also includes a stirring component; The mixing assembly includes a rotating shaft, a connecting member, a mixing plate, a mounting member, a scraper, a lifting member, a connecting ring, and a nozzle. The rotating shaft is rotatably connected to the machine body and is located on the side of the machine body away from the main body. The mixing plate is connected to the rotating shaft through the connecting member. The scraper is connected to the rotating shaft through the mounting member and abuts against the machine body. The connecting ring is connected to the machine body through the lifting member. The nozzle is fixedly connected to the connecting ring and is located on the side of the connecting ring away from the machine body.
2. The high-efficiency condensation device for water-reducing agents as described in claim 1, characterized in that, The connecting component includes a connecting block and a connecting base. The connecting block is fixedly connected to the rotating shaft and is located on the side of the rotating shaft away from the machine body. The connecting base is fixedly connected to the connecting block and is located on the side of the connecting block away from the rotating shaft, and is connected to the stirring plate.
3. The high-efficiency condensation device for water-reducing agents as described in claim 2, characterized in that, The mounting component includes a mounting ring and a support frame. The mounting ring is fixedly connected to the rotating shaft and is located on the side of the rotating shaft closer to the connecting block. The support frame is fixedly connected to the mounting ring and is located on the side of the mounting ring away from the rotating shaft, and is connected to the scraper.
4. The high-efficiency condensation device for water-reducing agents as described in claim 1, characterized in that, The lifting component includes a mounting cylinder, a lifting rod, and a driving element. The mounting cylinder is fixedly connected to the machine body and is located on the side of the machine body near the rotating shaft. The lifting rod is slidably connected to the mounting cylinder and is located on the side of the mounting cylinder near the machine body, and is connected to the connecting ring. The driving element is mounted on the mounting cylinder and drives the connecting ring to move.
5. The high-efficiency condensation device for water-reducing agents as described in claim 4, characterized in that, The driving element includes a mounting bracket and a threaded rod. The mounting bracket is fixedly connected to the mounting cylinder and is located on the side of the mounting cylinder away from the machine body. The threaded rod is rotatably connected to the mounting bracket and is located on the side of the mounting bracket away from the mounting cylinder, and is connected to the lifting rod.
Citation Information
Patent Citations
Efficient condensing device for producing water reducing agent
CN215638251U