Liquid dispenser and reactor
Patent Information
- Application Number
- CN202522160740.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-13
AI Technical Summary
现有专利三的原理是提供多个分支管路将主管内的液体进行疏散以及分布,均匀性较低,结构复杂,成本较高,占面积较大
[0018]采用上述进一步技术方案的有益效果是:矩形出料口用于防止液体堵塞出料口。提高分配器的稳定性以及可靠性。多个第一出料口沿管体的周向间隔分布。便于管体内的液体通过第一出料口流到分液盘的上方,便于分液盘对液体进行分配,提高均匀性。
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Figure CN224878033U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of liquid distribution equipment technology, and in particular to a liquid distributor and a reactor. Background Technology
[0002] Bisphenol A (BPA) is formed by the dehydration condensation of phenol and acetone under cationic catalysis. It possesses two hydroxyl groups and is primarily used in the production of aromatic polycarbonate (PC) and epoxy resins. Aromatic polycarbonate (PC), due to its excellent light transmittance, impact resistance, UV resistance, dimensional stability, and good molding and processing properties, is widely used in building materials, automotive parts, medical devices, and electronic components. It has become the fastest-growing general-purpose engineering plastic among the five major engineering plastics and is showing a trend towards large-scale, integrated development. The production processes for aromatic polycarbonate (PC) include interfacial phosgenation polycondensation, traditional melt transesterification, and non-phosgenated melt transesterification polycondensation. The main raw material for each process is BPA. As the market size of aromatic polycarbonate (PC) continues to expand, the demand for BPA is also increasing daily.
[0003] In the bisphenol A primary condensation reaction, the catalyst activity decreases as the reaction proceeds. To maintain a high reaction conversion rate, the phenol-acetone feed ratio is usually adjusted accordingly, and thorough mixing of the phenol-acetone feed at different ratios is crucial. To improve the reaction efficiency of the liquid-solid two-phase reaction equipment, a liquid distributor must be added to the equipment to ensure uniform distribution of the liquid in the solid bed. A uniformly distributed liquid distributor is an important device for improving reaction efficiency, and research on its uniform distribution performance is very important. Existing equipment uses a feed mixer installed in a pipeline. Production operation shows that the liquid flow is not a simple plug flow, but exhibits channeling, flow deviation, and wall adhesion, resulting in reduced mass transfer efficiency.
[0004] Existing patent 1, CN208627348U, discloses a novel separatory funnel holder, including a base with a support platform on the base. The support platform has a detachable support rod, and multiple height-adjustable separatory funnel support discs are fitted onto the support rod. These separatory funnel support discs are arranged vertically at intervals, and each separatory funnel support disc has multiple separatory funnel holes around its circumference. The separatory funnel holes on adjacent separatory funnel support discs are staggered. Each separatory funnel hole has an opening on one side that communicates with it, and the width of the opening is smaller than the diameter of the separatory funnel hole. The support rod has multiple height-adjustable separatory funnel support discs, and each separatory funnel support disc has multiple separatory funnel holes around its circumference. Each separatory funnel support disc can be used to hold multiple separatory funnels. This allows for an increase in the number of separatory funnels that can be held without continuously expanding the separatory funnel holder; only the area occupied by the support platform is needed. Furthermore, the multiple funnel holes on the adjacent funnel support plates are staggered, ensuring that the funnels on each support plate do not interfere with each other during operation. However, the technical field, technical solution, technical problem, and technical effect of Existing Patent 1 are unrelated to liquid distribution. Existing Patent 1's principle is to store multiple funnels by designing multi-layered support plates to prevent leakage. Existing Patent 1 has a complex structure and occupies a large area.
[0005] Existing patent 2: CN112474087B discloses a liquid distributor, a multi-stage high-efficiency distributor, and a method for spraying washing liquid. The multi-stage high-efficiency distributor suitable for liquid spraying includes a liquid distributor as a central distributor. The liquid distributor includes a vertically sealed cylinder with an upper feed chamber and a lower distribution chamber. The inner wall of the feed chamber is provided with multiple spiral blades from top to bottom. The inner edge of the spiral blades is connected to a vertically fixed column located in the middle. The distribution chamber includes multiple partitions that divide the distribution chamber into multiple independent chambers. Each independent chamber has a through hole on its outer wall, and an outlet pipe is connected to the through hole. Furthermore, each independent chamber has the same volume. All outlet pipes are evenly distributed and tangentially arranged along the outer wall of the distribution chamber. The outlet pipe of each central distributor is connected to a radial distributor through a connecting pipe. The radial distributor includes at least one branch distributor, which is either a single-stage branch distributor or two or more branch distributors connected in series. The branch distributor includes an outlet pipe that is connected downward to a vertically extending pipe. The bottom of the vertically extending pipe is connected to a nozzle. The design incorporates spiral blades and evenly distributed independent chambers to ensure uniform fluid distribution. This swirling structure not only provides a more uniform distribution but also increases liquid velocity and kinetic energy, thereby improving washing efficiency. Multiple high-efficiency distributors, outlet pipes of varying lengths, connecting pipes of different lengths, and vertical extension pipes of varying lengths can be incorporated to ensure uniform distribution of the washing liquid through the high-efficiency distributors. This results in consistent spraying effects from all nozzles and allows for more accurate calculation of the spray overlap zone when arranging the nozzles in space. Through clever arrangement, the spray overlap zone between different nozzles is well controlled, ultimately achieving uniform and complete washing liquid coverage across the spray washing cross-section. Existing Patent 2 works by using multiple rotating spiral blades to disperse the liquid and redistribute it under centrifugal force. However, Existing Patent 2 has a complex structure, occupies a larger area, and is more expensive.
[0006] Existing patent three, CN112474087B, discloses a liquid distributor for chemical production, including a central inlet manifold, a liquid distribution disc, and liquid distribution pipes. The central inlet manifold is vertically installed at the center of the liquid distribution head. The upper end of the central inlet manifold is connected to a flange via a connecting pipe. Multiple liquid distribution pipes are evenly spaced on the side of the liquid distribution head. The liquid distribution head is a cylindrical hollow cylinder structure. The liquid distribution pipes form an angle of 5-15° with the horizontal plane. Adjacent liquid distribution pipes are connected through multiple liquid distribution discs. The bottom of each liquid distribution disc has several evenly distributed outlet holes. The multiple liquid distribution pipes connected to the liquid distribution discs provide a stable structure and facilitate uniform liquid distribution. The 5-15° angle between the liquid distribution pipes and the horizontal plane facilitates liquid outflow and uniform distribution, improving liquid distribution efficiency. Existing patent three works by providing multiple branch pipes to disperse and distribute the liquid within the main pipe, but this results in lower uniformity, a complex structure, higher cost, and a larger footprint.
[0007] Liquid distributors include pressure distributors (nozzle type, pipe type) and gravity distributors (trough type, disc type). Among them, the collection trough type liquid distributor is the most common liquid distributor, but it has a complex structure, occupies a large area, and has a high cost. Utility Model Content
[0008] The technical problem to be solved by this utility model is to provide a liquid distributor and a reactor to address the shortcomings of the existing technology.
[0009] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A liquid distributor includes: a tube body and a plurality of liquid dispensing discs, wherein the plurality of liquid dispensing discs are installed on the tube body and are all connected to the tube body.
[0010] The beneficial effects of adopting the technical solution of this utility model are: the liquid in the tube is distributed by multiple dispensing discs, the multi-stage dispensing process improves uniformity, simplifies the structure of the distributor, reduces the size of the equipment, and reduces costs.
[0011] Furthermore, the tube body is vertically arranged, and multiple liquid distribution discs are installed at intervals on the tube body along the axial direction of the tube body.
[0012] The advantages of adopting the above-mentioned further technical solution are: it utilizes gravity to achieve uniform liquid distribution; it simplifies the distributor structure and reduces costs.
[0013] Furthermore, a plurality of first discharge ports are respectively provided on the tube body at positions adjacent to the upper part of the plurality of liquid distribution plates, and the first discharge ports are connected to the upper part of the liquid distribution plates located below the first discharge ports.
[0014] The beneficial effects of adopting the above-mentioned further technical solution are: it facilitates the separate entry of some liquid in the pipe into multiple distribution plates. Multiple first discharge ports improve liquid flow efficiency. The first discharge port is connected to the upper part of the distribution plate located below the first discharge port, which facilitates the liquid in the pipe to flow through the first discharge port to the upper part of the distribution plate, thus facilitating the distribution of liquid by the distribution plate.
[0015] Furthermore, the first discharge port is a rectangular discharge port, and multiple first discharge ports are distributed at intervals along the circumference of the pipe body.
[0016] The beneficial effects of adopting the above-mentioned further technical solution are: the rectangular outlet is used to prevent liquid from clogging the outlet, improving the stability and reliability of the distributor; multiple first outlets are distributed at intervals along the circumference of the pipe body, facilitating the flow of liquid in the pipe body through the first outlets to the top of the distribution plate, thus facilitating the distribution of liquid by the distribution plate and improving uniformity.
[0017] Furthermore, the number of the first discharge ports is 6, the length of the first discharge port is 50mm, and the width of the first discharge port is 20mm.
[0018] The beneficial effects of adopting the above-mentioned further technical solution are: the rectangular outlet is used to prevent liquid from clogging the outlet, improving the stability and reliability of the distributor; multiple first outlets are distributed at intervals along the circumference of the pipe body, facilitating the flow of liquid in the pipe body through the first outlets to the top of the distribution plate, thus facilitating the distribution of liquid by the distribution plate and improving uniformity.
[0019] Furthermore, the middle portion of each of the multiple liquid distribution discs protrudes from the inner wall of the tube.
[0020] The beneficial effects of adopting the above-mentioned further technical solution are: it facilitates the protruding part to block the liquid in the tube, reduces the liquid flowing into the bottom distribution tray, and enables the upper distribution tray to distribute as much liquid in the tube as possible, thereby achieving multi-stage distribution processing and improving uniformity.
[0021] Furthermore, the number of the liquid distribution plates is three, namely a first liquid distribution plate, a second liquid distribution plate, and a third liquid distribution plate, which are arranged sequentially from top to bottom.
[0022] The beneficial effects of adopting the above-mentioned further technical solution are: the liquid in the tube is distributed by three distributing discs, and gravity is used to achieve uniform liquid distribution. The three-stage liquid distribution process improves uniformity, simplifies the distributor structure, reduces equipment size, and lowers costs.
[0023] Furthermore, the diameters of both the first and third distribution plates are smaller than the diameter of the second distribution plate.
[0024] The beneficial effects of adopting the above-mentioned further technical solution are: the second liquid separator is larger than the first liquid separator, the first liquid separator will coarsely distribute nearly half of the liquid, and the second liquid separator will secondary distribute most of the liquid and spray it evenly into the catalyst bed.
[0025] Furthermore, the tube body is divided into multiple main tubes, and a liquid distribution plate is installed between two adjacent main tubes, with the multiple main tubes connected in sequence.
[0026] The advantages of adopting the above-mentioned further technical solutions are: segmented installation, convenient replacement and maintenance, easy to increase or decrease the number of main pipes according to actual needs, and improved applicability of the distributor.
[0027] Furthermore, each of the multiple liquid distribution trays is provided with a second discharge port in the middle, and the multiple second discharge ports are connected to the main pipe.
[0028] The beneficial effects of adopting the above-mentioned further technical solution are: the setting of the second outlet facilitates the separate entry of some liquid in the pipe into the first, second, and third separating discs, thereby improving the separation efficiency.
[0029] Furthermore, the diameters of the second outlets on the first, second, and third distribution plates are different.
[0030] The beneficial effect of adopting the above-mentioned further technical solution is that the diameter of the second outlet at the connection position between the liquid distribution plate and the main pipe is different, which ensures that most of the liquid is evenly distributed in the first and second liquid distribution plates, and the remaining liquid is distributed again in the third liquid distribution plate, thereby improving the distribution efficiency.
[0031] Furthermore, the second discharge port is a cylindrical discharge port, the diameter of the second discharge port on the first liquid distribution plate is 30mm, the diameter of the second discharge port on the second liquid distribution plate is 20mm, and the diameter of the second discharge port on the third liquid distribution plate is 10mm.
[0032] The beneficial effects of adopting the above-mentioned further technical solution are as follows: the diameter of the second separating plate is larger than that of the first separating plate. The first separating plate performs coarse distribution of nearly half of the liquid, while the second separating plate performs secondary distribution of most of the liquid, uniformly spraying the liquid into the catalyst bed. The second outlet on the third separating plate ensures that the liquid in the pipe is completely drained.
[0033] Furthermore, the bottoms of the plurality of main pipes are respectively connected to the plurality of distribution trays, and the tops of the plurality of main pipes are respectively equipped with main pipe flanges for connecting to the distribution trays.
[0034] The advantages of adopting the above-mentioned further technical solution are: the upper distribution tray and the lower main pipe are connected by a flange, which facilitates installation and cleaning. It also allows for the addition or reduction of the number of distribution trays according to actual needs, improving the applicability of the distributor.
[0035] Furthermore, the first, second, and third liquid distribution plates are each provided with multiple liquid distribution holes.
[0036] The beneficial effect of adopting the above-mentioned further technical solution is that multiple dispensing holes are used to distribute the liquid, thereby improving the uniformity of liquid distribution.
[0037] Furthermore, the first dispensing plate is provided with 59 dispensing holes, and the diameters of the dispensing holes on the first dispensing plate, the second dispensing plate, and the third dispensing plate are all 30 mm; the second dispensing plate is provided with 198 dispensing holes, and the third dispensing plate is provided with 172 dispensing holes.
[0038] The beneficial effects of adopting the above-mentioned further technical solution are: multiple dispensing orifices are used to distribute the liquid, improving the uniformity of liquid distribution. The design of the diameter of the dispensing orifices improves the liquid flow and prevents clogging.
[0039] Furthermore, a catalyst bed is provided below the third liquid separator.
[0040] The beneficial effect of adopting the above-mentioned further technical solution is that the liquid after passing through the third dispensing plate is evenly sprayed into the catalyst bed. This facilitates the uniform spraying of liquid onto the surface of the catalyst bed from top to bottom through gravity and the action of the dispensing plate.
[0041] Furthermore, the diameter of the first dispensing plate is 300 mm, the height of the first dispensing plate is 50 mm, the diameter of the second dispensing plate is 2000 mm, and the diameter of the third dispensing plate is 1000 mm.
[0042] The beneficial effects of adopting the above-mentioned further technical solution are as follows: the second distributing plate is larger than the first distributing plate. The first distributing plate performs coarse distribution of nearly half of the liquid, while the second distributor performs secondary distribution of most of the liquid, spraying it evenly into the catalyst bed. This increases the heat transfer area.
[0043] Furthermore, a feed inlet is provided at the top of the tube, and the diameter of the feed inlet is 76mm.
[0044] The beneficial effects of adopting the above-mentioned further technical solution are: it facilitates the introduction of liquid into the feed inlet and facilitates the downward flow of liquid under its own gravity.
[0045] Furthermore, a surrounding plate may be provided around the liquid distribution tray. The surrounding plate is a circular ring plate that protrudes from the upper surface of the liquid distribution tray.
[0046] The beneficial effects of adopting the above-mentioned further technical solution are: the setting of the baffle prevents liquid from flowing out around the distribution plate, thereby improving the stability and reliability of the distributor.
[0047] In addition, this invention also provides a reactor, including the liquid distributor described above.
[0048] The beneficial effects of adopting the technical solution of this utility model are: the liquid in the tube is distributed by multiple dispensing discs, the multi-stage dispensing process improves uniformity, simplifies the structure of the distributor, reduces the size of the equipment, and reduces costs.
[0049] The advantages of this invention in its additional aspects will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0050] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0051] Figure 1 This is a schematic diagram of the liquid dispenser provided in an embodiment of the present invention.
[0052] Figure 2 This is a schematic diagram of the structure of the liquid separator provided in an embodiment of the present invention.
[0053] Explanation of reference numerals in the attached diagram: 1. Pipe body; 2. Separating plate; 3. First outlet; 4. First separating plate; 5. Second separating plate; 6. Third separating plate; 7. Main pipe; 8. Second outlet; 9. Separating hole; 10. Inlet; 11. Enclosure plate. Detailed Implementation
[0054] The principles and features of this utility model are described below with reference to the accompanying drawings. The embodiments described are only used to explain this utility model and are not intended to limit the scope of this utility model.
[0055] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0056] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0057] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0058] In the description of the embodiments of this utility model, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0059] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0060] like Figure 1 and Figure 2 As shown, this utility model embodiment provides a liquid dispenser, including: a tube body 1 and a plurality of dispensing trays 2, wherein the plurality of dispensing trays 2 are mounted on the tube body 1 and are all connected to the tube body 1.
[0061] The beneficial effects of adopting the technical solution of this utility model are: the liquid in the tube is distributed by multiple dispensing discs, the multi-stage dispensing process improves uniformity, simplifies the structure of the distributor, reduces the size of the equipment, and reduces costs.
[0062] The tube 1 can be a cylindrical tube. The separating tray 2 can be a disc structure. The separating tray can be made of metal or plastic.
[0063] The arrows in the diagram represent the direction and trajectory of the liquid flow.
[0064] This utility model provides a liquid distributor, which can be a novel gravity liquid distributor, comprising: a liquid main pipe (pipe body), a connecting flange (main pipe flange), a liquid phase distribution hole (distribution hole), and a distribution plate (distribution disc). The distributor (liquid distributor) has a rectangular hole (first outlet) on the liquid main pipe (pipe body) and a distribution plate (distribution disc) installed on the liquid main pipe (pipe body). The distribution plate (distribution disc) has a liquid phase distribution hole (distribution hole). The upper distribution plate and the lower main pipe are connected by a flange for easy installation and cleaning. While ensuring distribution efficiency, the distributor structure is simplified, the equipment volume is reduced, and equipment investment is decreased. The liquid distributor provided by this utility model can be a gravity-type liquid distributor with a large mass transfer and heat transfer area, ensuring uniform liquid distribution in a minimal space, low operating pressure, and a compact structure. The liquid is uniformly sprayed onto the catalyst bed surface from top to bottom through gravity and the action of the distribution plate (distribution disc). The distributor is installed in sections, making replacement and maintenance convenient.
[0065] like Figure 1 and Figure 2 As shown, the tube body 1 is further arranged vertically, and a plurality of the liquid distribution plates 2 are installed at intervals on the tube body 1 along the axial direction of the tube body 1.
[0066] The advantages of adopting the above-mentioned further technical solution are: it utilizes gravity to achieve uniform liquid distribution; it simplifies the distributor structure and reduces costs.
[0067] like Figure 1 and Figure 2 As shown, further, a plurality of first discharge ports 3 are respectively provided on the tube body 1 at positions adjacent to the upper positions of the plurality of liquid distribution plates 2, and the first discharge ports 3 are connected to the upper positions of the liquid distribution plates 2 located below the first discharge ports 3.
[0068] The beneficial effects of adopting the above-mentioned further technical solution are: it facilitates the separate entry of some liquid in the pipe into multiple distribution plates. Multiple first discharge ports improve liquid flow efficiency. The first discharge port is connected to the upper part of the distribution plate located below the first discharge port, which facilitates the liquid in the pipe to flow through the first discharge port to the upper part of the distribution plate, thus facilitating the distribution of liquid by the distribution plate.
[0069] The first discharge port 3 can be a round hole, square hole, rectangular hole, triangular hole, trapezoidal hole, or diamond hole. Users can choose the shape of the first discharge port 3 according to their actual needs.
[0070] like Figure 1 and Figure 2 As shown, the first discharge port 3 is a rectangular discharge port, and multiple first discharge ports 3 are distributed at intervals along the circumference of the tube body 1.
[0071] The beneficial effects of adopting the above-mentioned further technical solution are: the rectangular outlet is used to prevent liquid from clogging the outlet, improving the stability and reliability of the distributor; multiple first outlets are distributed at intervals along the circumference of the pipe body, facilitating the flow of liquid in the pipe body through the first outlets to the top of the distribution plate, thus facilitating the distribution of liquid by the distribution plate and improving uniformity.
[0072] like Figure 1 and Figure 2 As shown, the number of the first discharge ports 3 is 6, the length of the first discharge port 3 is 50mm, and the width of the first discharge port 3 is 20mm.
[0073] The beneficial effects of adopting the above-mentioned further technical solution are: the rectangular outlet is used to prevent liquid from clogging the outlet, improving the stability and reliability of the distributor; multiple first outlets are distributed at intervals along the circumference of the pipe body, facilitating the flow of liquid in the pipe body through the first outlets to the top of the distribution plate, thus facilitating the distribution of liquid by the distribution plate and improving uniformity.
[0074] It should be noted that the number of the first discharge port 3 can be, but is not limited to, 6. Users can choose different numbers according to their actual needs.
[0075] like Figure 1 and Figure 2 As shown, further, the middle part of each of the multiple liquid distribution plates 2 protrudes from the inner wall of the tube body 1.
[0076] The beneficial effects of adopting the above-mentioned further technical solution are: it facilitates the protruding part to block the liquid in the tube, reduces the liquid flowing into the bottom distribution tray, and enables the upper distribution tray to distribute as much liquid in the tube as possible, thereby achieving multi-stage distribution processing and improving uniformity.
[0077] like Figure 1 and Figure 2 As shown, further, the number of the liquid distribution plates 2 is 3, namely the first liquid distribution plate 4, the second liquid distribution plate 5 and the third liquid distribution plate 6, which are arranged sequentially from top to bottom.
[0078] The beneficial effects of adopting the above-mentioned further technical solution are: the liquid in the tube is distributed by three distributing discs, and gravity is used to achieve uniform liquid distribution. The three-stage liquid distribution process improves uniformity, simplifies the distributor structure, reduces equipment size, and lowers costs.
[0079] like Figure 1 and Figure 2 As shown, the diameters of the first distribution plate 4 and the third distribution plate 6 are both smaller than the diameter of the second distribution plate 5.
[0080] The beneficial effects of adopting the above-mentioned further technical solution are: the second liquid separator is larger than the first liquid separator, the first liquid separator will coarsely distribute nearly half of the liquid, and the second liquid separator will secondary distribute most of the liquid and spray it evenly into the catalyst bed.
[0081] like Figure 1 and Figure 2 As shown, the tube body 1 is further divided into multiple main tubes 7, and the liquid distribution plate 2 is installed between two adjacent main tubes 7, and the multiple main tubes 7 are connected in sequence.
[0082] The advantages of adopting the above-mentioned further technical solutions are: segmented installation, convenient replacement and maintenance, easy to increase or decrease the number of main pipes according to actual needs, and improved applicability of the distributor.
[0083] like Figure 1 and Figure 2 As shown, further, each of the multiple liquid distribution plates 2 is provided with a second discharge port 8 in the middle, and the multiple second discharge ports 8 are all connected to the main pipe 7.
[0084] The beneficial effects of adopting the above-mentioned further technical solution are: the setting of the second outlet facilitates the separate entry of some liquid in the pipe into the first, second, and third separating discs, thereby improving the separation efficiency.
[0085] The second discharge port 8 can be a round hole, square hole, rectangular hole, triangular hole, trapezoidal hole, or diamond hole. Users can choose the shape of the second discharge port 8 according to their actual needs.
[0086] like Figure 1 and Figure 2 As shown, the diameters of the second outlet 8 on the first distribution plate 4, the second outlet 8 on the second distribution plate 5, and the second outlet 8 on the third distribution plate 6 are different.
[0087] The beneficial effect of adopting the above-mentioned further technical solution is that the diameter of the second outlet at the connection position between the liquid distribution plate and the main pipe is different, which ensures that most of the liquid is evenly distributed in the first and second liquid distribution plates, and the remaining liquid is distributed again in the third liquid distribution plate, thereby improving the distribution efficiency.
[0088] like Figure 1 and Figure 2 As shown, the second discharge port 8 is a cylindrical discharge port, the diameter of the second discharge port on the first liquid distribution plate 4 is 30mm, the diameter of the second discharge port on the second liquid distribution plate 5 is 20mm, and the diameter of the second discharge port on the third liquid distribution plate 6 is 10mm.
[0089] The beneficial effects of adopting the above-mentioned further technical solution are as follows: the diameter of the second separating plate is larger than that of the first separating plate. The first separating plate performs coarse distribution of nearly half of the liquid, while the second separating plate performs secondary distribution of most of the liquid, uniformly spraying the liquid into the catalyst bed. The second outlet on the third separating plate ensures that the liquid in the pipe is completely drained.
[0090] Furthermore, the bottoms of the plurality of main pipes 7 are respectively connected to the plurality of distribution trays 2, and the tops of the plurality of main pipes 7 are respectively equipped with main pipe flanges for connecting to the distribution trays 2.
[0091] The advantages of adopting the above-mentioned further technical solution are: the upper distribution tray and the lower main pipe are connected by a flange, which facilitates installation and cleaning. It also allows for the addition or reduction of the number of distribution trays according to actual needs, improving the applicability of the distributor.
[0092] like Figure 1 and Figure 2 As shown, the first liquid distribution plate 4, the second liquid distribution plate 5, and the third liquid distribution plate 6 are each provided with a plurality of liquid distribution holes 9.
[0093] The beneficial effect of adopting the above-mentioned further technical solution is that multiple dispensing holes are used to distribute the liquid, thereby improving the uniformity of liquid distribution.
[0094] Multiple dispensing holes 9 are arranged around the dispensing plate 2.
[0095] Furthermore, the first dispensing plate 4 is provided with 59 dispensing holes, and the diameters of the dispensing holes on the first dispensing plate 4, the second dispensing plate 5, and the third dispensing plate 6 are all 30 mm; the second dispensing plate 5 is provided with 198 dispensing holes, and the third dispensing plate 6 is provided with 172 dispensing holes.
[0096] The beneficial effects of adopting the above-mentioned further technical solution are: multiple dispensing orifices are used to distribute the liquid, improving the uniformity of liquid distribution. The design of the diameter of the dispensing orifices improves the liquid flow and prevents clogging.
[0097] The dispensing orifice 9 can be round, square, rectangular, triangular, trapezoidal, or diamond-shaped. Users can choose the shape of the dispensing orifice 9 according to their actual needs.
[0098] Furthermore, a catalyst bed is provided below the third liquid distribution plate 6.
[0099] The beneficial effect of adopting the above-mentioned further technical solution is that the liquid after passing through the third dispensing plate is evenly sprayed into the catalyst bed. This facilitates the uniform spraying of liquid onto the surface of the catalyst bed from top to bottom through gravity and the action of the dispensing plate.
[0100] Furthermore, the diameter of the first dispensing plate 4 is 300 mm, the height of the first dispensing plate 4 is 50 mm, the diameter of the second dispensing plate 5 is 2000 mm, and the diameter of the third dispensing plate 6 is 1000 mm.
[0101] The beneficial effects of adopting the above-mentioned further technical solution are as follows: the second distributing plate is larger than the first distributing plate. The first distributing plate performs coarse distribution of nearly half of the liquid, while the second distributor performs secondary distribution of most of the liquid, spraying it evenly into the catalyst bed. This increases the heat transfer area.
[0102] Furthermore, the top of the tube body 1 is provided with a feed inlet 10, the diameter of which is 76mm.
[0103] The beneficial effects of adopting the above-mentioned further technical solution are: it facilitates the introduction of liquid into the feed inlet and facilitates the downward flow of liquid under its own gravity.
[0104] like Figure 1 and Figure 2 As shown, further, a surrounding plate 11 may be provided on the periphery of the liquid distribution plate 2. The surrounding plate 11 is a circular plate and protrudes from the upper surface of the liquid distribution plate 2.
[0105] The beneficial effects of adopting the above-mentioned further technical solution are: the setting of the baffle prevents liquid from flowing out around the distribution plate, thereby improving the stability and reliability of the distributor.
[0106] This utility model provides a liquid distributor, which can be a novel gravity liquid distributor, including a main pipe inlet (inlet 10), a rectangular outlet (first outlet 3) on the main pipe (pipe body 1), a first distribution plate 4, a second distribution plate 5, a third distribution plate 6, and an outlet (second outlet 8) at the connection position between the distribution plate (distribution plate 2) and the main pipe flange. Six cylindrical outlets (first outlet 3) are evenly distributed around the circumference of the first layer main pipe (the topmost main pipe 7). 50% of the liquid enters the first distribution plate 4 through this outlet (first outlet 3), and the remaining 50% of the liquid flows from the second distribution plate 4. The liquid outlet (second discharge port 8) at the connection between the first liquid distributor 4 and the main pipe enters the second liquid distributor area. The liquid outlet (second discharge port 8) at the connection between the first liquid distributor 4 and the main pipe is cylindrical with a diameter of 30mm. At the same time, the liquid in the first liquid distributor 4 overflows from the first liquid distributor 4 due to its capacity and flows to the second liquid distributor 5. The first liquid distributor 4 has a diameter of 300mm, a height of 50mm, and 59 evenly distributed liquid distribution holes 9 with a diameter of 30mm. The main pipe inlet (inlet 10) has a diameter of 76mm, and the rectangular discharge port (first discharge port 3) has a size of 20mm×50mm.
[0107] The remaining 50% of the liquid flowing from the rectangular outlet (second outlet 8) on the main pipe enters the second distribution plate 5 through the six rectangular outlets (first outlet 3) above the second main pipe for further distribution. 30% of the liquid will be evenly sprayed into the catalyst bed, and the liquid near the main pipe area will be evenly distributed through the third distribution plate 6. Simultaneously, the remaining 20% of the liquid will enter the third distribution plate area through the outlet (second outlet 8) at the connection between the second distribution plate (second distribution plate 5) and the main pipe. The second liquid distribution plate (second distribution plate 5) has a diameter of 2000 mm and is equipped with 198 distribution holes (distribution holes 9), each with a diameter of 30 mm. The outlet (second outlet 8) at the connection between the second distribution plate (second distribution plate 5) and the main pipe has a diameter of 20 mm.
[0108] The remaining 20% of the liquid in the main pipe flows to the third distribution plate 6 area under the influence of gravity. The liquid enters the third distribution plate 6 through the six rectangular outlets (first outlet 3) above it. The liquid from the third distribution plate 6 is then evenly sprayed into the catalyst bed. The distribution plate (third distribution plate 6) has a diameter of 1000 mm and is evenly distributed with 172 distribution holes 9, each with a diameter of 30 mm. At the connection between the third distribution plate (third distribution plate 6) and the main pipe, there are outlets with a diameter of 10 mm (second outlet 8) to ensure that the liquid in the feed main pipe (pipe body 1) is completely drained.
[0109] The diameter of the distribution plate (distribution plate 2) of the entire liquid distributor is different from that of the outlet (second outlet) at the main pipe connection position. Its main function is to ensure that 95% of the liquid is evenly distributed in the first distribution plate (first distribution plate 4) and the second distribution plate (second distribution plate 5), and the third distribution plate (third distribution plate 6) distributes the remaining liquid again, thereby improving the distribution efficiency. The second distribution plate (second distribution plate 5) is larger than the first distribution plate (first distribution plate 4). The first distribution plate 4 performs coarse distribution of 50% of the liquid, and the second distributor (second distribution plate 5) performs secondary distribution of the remaining 95% of the liquid, evenly spraying the liquid into the catalyst bed.
[0110] In addition, this invention also provides a reactor, including the liquid distributor described above.
[0111] The beneficial effects of adopting the technical solution of this utility model are: the liquid in the tube is distributed by multiple dispensing discs, the multi-stage dispensing process improves uniformity, simplifies the structure of the distributor, reduces the size of the equipment, and reduces costs.
[0112] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A liquid dispenser, characterized in that, include: The tube body and multiple distribution trays are mounted on the tube body and are all connected to the tube body. Multiple first discharge ports are respectively provided on the tube body near the upper part of the multiple distribution trays, and the upper part of the first discharge port is connected to the distribution tray located below the first discharge port.
2. A liquid dispenser according to claim 1, characterized in that, The tube is vertically arranged, and multiple liquid distribution plates are installed at intervals along the axial direction of the tube.
3. A liquid dispenser according to claim 1, characterized in that, The first discharge port is a rectangular discharge port, and multiple first discharge ports are distributed at intervals along the circumference of the pipe body.
4. A liquid dispenser according to claim 3, characterized in that, The number of the first discharge ports is 6, the length of the first discharge port is 50mm, and the width of the first discharge port is 20mm.
5. A liquid dispenser according to claim 1, characterized in that, The middle part of each of the multiple liquid distribution plates protrudes from the inner wall of the tube.
6. A liquid dispenser according to claim 1, characterized in that, The number of liquid distribution plates is three, namely the first liquid distribution plate, the second liquid distribution plate and the third liquid distribution plate, which are arranged in order from top to bottom.
7. A liquid dispenser according to claim 6, characterized in that, The diameters of the first and third distribution plates are both smaller than the diameter of the second distribution plate.
8. A liquid dispenser according to claim 7, characterized in that, The tube body is divided into multiple main tubes, and the liquid distribution plate is installed between two adjacent main tubes. The multiple main tubes are connected in sequence.
9. A liquid dispenser according to claim 8, characterized in that, Each of the multiple liquid distribution trays is provided with a second discharge port in the middle, and each of the multiple second discharge ports is connected to the main pipe.
10. A liquid dispenser according to claim 9, characterized in that, The diameters of the second outlets on the first, second, and third liquid distribution plates are different.
11. A liquid dispenser according to claim 9, characterized in that, The second discharge port is a cylindrical discharge port. The diameter of the second discharge port on the first liquid distribution plate is 30 mm, the diameter of the second discharge port on the second liquid distribution plate is 20 mm, and the diameter of the second discharge port on the third liquid distribution plate is 10 mm.
12. A liquid dispenser according to claim 8, characterized in that, The bottom of each of the multiple main pipes is connected to a multiple distribution tray, and the top of each of the multiple main pipes is equipped with a main pipe flange for connecting to the distribution tray.
13. A liquid dispenser according to claim 6, characterized in that, The first, second, and third liquid distribution plates are each provided with multiple liquid distribution holes.
14. A liquid dispenser according to claim 13, characterized in that, The first dispensing plate has 59 dispensing holes, and the diameters of the dispensing holes on the first dispensing plate, the second dispensing plate, and the third dispensing plate are all 30 mm. The second dispensing plate has 198 dispensing holes, and the third dispensing plate has 172 dispensing holes.
15. A liquid dispenser according to claim 6, characterized in that, A catalyst bed is provided below the third liquid separator.
16. A liquid dispenser according to claim 6, characterized in that, The diameter of the first dispensing plate is 300 mm, the height of the first dispensing plate is 50 mm, the diameter of the second dispensing plate is 2000 mm, and the diameter of the third dispensing plate is 1000 mm.
17. A liquid dispenser according to claim 1, characterized in that, The top of the tube is provided with a feed inlet, the diameter of which is 76mm.
18. A liquid dispenser according to claim 1, characterized in that, A surrounding plate may be provided around the liquid distribution tray. The surrounding plate is a circular plate that protrudes from the upper surface of the liquid distribution tray.
19. A reactor, characterized in that, The liquid dispenser includes any one of claims 1 to 18.
Citation Information
Patent Citations
Liquid distributor, multi-stage high-efficiency distributor and washing liquid spraying method
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