Atomization type rice processing pre-humidification equipment

CN224878074UActive Publication Date: 2026-10-23SONGTIAN RICE (PANJIN) CO LTD
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Patent Information

Application Number
CN202522301718.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-30
Publication Date
2026-10-23
Estimated Expiration
2035-10-30

AI Technical Summary

Technical Problem

在进行大米加湿的加工过程时,通常需要工人手动的将大米添加至加湿装置中进行加湿处理,加湿完成后还需要工人手动将大米转运至后续的加工设备处,增加了工人的劳动强度,同时降低了大米生产的自动化程度,降低的生产效率

Benefits of technology

当进行大米的加湿工作时,工人首先将大米倒在输入端上,大米在运送带的运送作用下向着加湿组件的方向运动,省去工人向加湿组件中运送大米的过程,降低工人的劳动强度,达到了减少工人在大米加湿加工过程中对于大米的搬运次数,降低工人的劳动强度的效果。大米进入到加湿罩中后,加压泵将水箱中的水抽出并向着雾化喷头的方向运送,由于雾化喷头对准传送带设置,水通过雾化喷头呈水雾状喷射在传送带的大米上,雾化的水液水滴更小,能够使大米与水充分接触,使得大米得到充分的加湿效果,加湿完成后,大米在运送带的作用下从加湿罩的罩设范围送出,送出后的大米最终通过输出端投入到下一个加工环节中,省去工人对于加湿后的大米的转运工作,进一步的达到了减少工人在大米加湿加工过程中对于大米的搬运次数,降低工人的劳动强度的效果。

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Abstract

The utility model relates to rice processing auxiliary equipment field, a kind of atomization type rice processing pre-humidification equipment, including the conveyer belt with support frame, conveyer belt one end is input end, the other end is output end, and humidifying assembly is provided between input end and output end, and humidifying assembly includes the water tank fixedly connected on the side surface of support frame, water tank is connected with pressure pump by output pipe, and pressure pump is fixedly connected on the side surface of support frame, and output pipe is extended to the top of conveyer belt after being communicated with pressure pump, and the end of output pipe located above conveyer belt is connected with humidifying cover, and humidifying cover is fixedly connected with support frame, and humidifying cover is equipped with humidifying cavity, and output pipe is communicated with humidifying cavity;Humidifying cover is communicated with atomization nozzle at the position towards the top end of conveyer belt, and atomization nozzle is set towards conveyer belt, to reduce the frequency of rice carrying in rice humidification processing process for worker, reduce the effect of labor intensity of worker.
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Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary equipment for rice processing, specifically to an atomizing pre-humidification device for rice processing. Background Technology

[0002] Rice is one of my country's major grain categories. Rice reserves and processing are important projects for ensuring people's livelihood and stability in my country. The rice industry plays a very important role in my country's development.

[0003] Currently in the rice processing industry, before milling, grinding, or grinding rice into powder, workers usually humidify the rice. The increased moisture content of the rice after humidification improves the taste of the finished rice products and also helps retain more vitamins and minerals, thus enhancing the nutritional value of the rice products.

[0004] A relevant Chinese utility model patent with publication number CN217646254U discloses a rice humidification device for rice processing, comprising: a humidification box; a placement slot disposed inside the humidification box, and a motor box disposed on one side of the top of the humidification box; an engagement device disposed inside the motor box, the engagement device including a servo motor, one end of the output shaft of the servo motor being fixedly connected to a threaded rod; and a cleaning device threadedly engaging the outer surface of the threaded rod. The output shaft of the servo motor is controlled by an external power source to rotate, thereby driving the threaded rod to rotate and engage the threaded hole of a moving ring block, causing the moving ring block to move downward on the outer surface of the limiting rod, thereby pushing the rice adhering to the inner wall of the placement slot downward when the moving ring block moves downward.

[0005] The aforementioned prior art has the following drawbacks: During the rice humidification process, workers typically need to manually add the rice to the humidification device for humidification. After humidification, workers also need to manually transfer the rice to the subsequent processing equipment, which increases the labor intensity of workers and reduces the automation level of rice production, thus reducing production efficiency. Utility Model Content

[0006] The purpose of this invention is to provide an atomizing rice processing pre-humidification device that reduces the number of times workers handle rice during the rice humidification process, thereby reducing the labor intensity of workers and solving the problems mentioned in the background art.

[0007] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A pre-humidification device for atomizing rice processing includes a conveyor belt with a support frame. One end of the conveyor belt is an input end, and the other end is an output end. A humidification component is disposed between the input end and the output end. The humidification component includes a water tank fixedly connected to the side of the support frame. The water tank is connected to a pressure pump via an output pipe. The pressure pump is fixedly connected to the side of the support frame. The output pipe is connected to the pressure pump and extends above the conveyor belt. A humidification hood is connected to the end of the output pipe above the conveyor belt. The humidification hood is fixedly connected to the support frame. A humidification chamber is opened in the humidification hood, and the output pipe is connected to the humidification chamber. An atomizing nozzle is connected to the humidification hood facing the top of the conveyor belt, and the atomizing nozzle is positioned facing the conveyor belt.

[0008] As a preferred embodiment of this invention, multiple atomizing nozzles are provided, and the multiple atomizing nozzles are arranged in a square array.

[0009] As a preferred embodiment of this utility model, a fixing component is provided between the humidifier cover and the support frame. The fixing component includes a fixing rod with one end fixedly connected to the side of the support frame and the other end bent and extended to the side of the humidifier cover. A fixing plate is fixedly connected to the end of the fixing rod near the humidifier cover. The fixing plate abuts against the side of the humidifier cover. A fixing bolt is connected to the fixing plate. The fixing bolt passes through the fixing plate and is threaded into the humidifier cover. Multiple fixing bolts are provided and arranged in a square array.

[0010] As a preferred embodiment of this utility model, the conveyor belt is provided with multiple water-catching holes, which are evenly distributed on the conveyor belt, and each water-catching hole has a diameter of 1 mm.

[0011] In a preferred embodiment of this utility model, a bottom tube is inserted into the support frame, the bottom tube abuts against a support plate, the support plate is fixedly connected to the support frame, the bottom tube is perpendicular to the conveyor belt, the bottom tube passes through the support frame, the end of the bottom tube near the output tube is connected to the output tube, and the atomizing nozzle is connected to the circumferential side of the bottom tube facing the conveyor belt, the atomizing nozzle is aligned with the conveyor belt.

[0012] As a preferred embodiment of this utility model, a thickness adjustment component is provided at the position of the humidifier hood facing the input end. The thickness adjustment component includes a slide rail at the end of the humidifier hood, which is perpendicular to the conveyor belt. A slider is slidably connected in the slide rail. A thickness plate is fixedly connected at the position of the slider away from the slide rail. After the slider slides to a position close to the conveyor belt, the thickness plate abuts against the top of the conveyor belt. A thickness bolt is connected to the side of the thickness plate facing the input end. The thickness bolt passes through the thickness plate and the slider and abuts against the slide rail. After the thickness bolt is tightened, the slider remains fixed in the relative position to the slide rail. Beneficial effects

[0013] The beneficial effects of this utility model are: When humidifying rice, workers first pour the rice onto the input end. The rice moves towards the humidification unit via a conveyor belt, eliminating the need for workers to manually transfer the rice into the humidification unit, thus reducing labor intensity. After the rice enters the humidification hood, a pressure pump draws water from the tank and directs it towards the atomizing nozzles. Because the nozzles are positioned directly above the conveyor belt, the water is sprayed as a fine mist onto the rice. The smaller water droplets ensure thorough contact between the rice and water, resulting in effective humidification. Once humidified, the rice is conveyed out of the humidification hood via the conveyor belt and ultimately enters the next processing stage. This eliminates the need for workers to manually transfer the humidified rice, further reducing labor intensity during the humidification process. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 To illustrate the overall structure of this utility model; Figure 2 A schematic diagram of the humidification chamber is shown separately. Figure 3 A structural schematic diagram of the thickness component is shown separately; Figure 4 This is a structural diagram illustrating the distribution of the bottom pipe.

[0016] The attached diagram lists the components represented by each number as follows: 1. Conveyor belt; 11. Support frame; 12. Input end; 13. Output end; 14. Water collection hole; 2. Humidification assembly; 21. Water tank; 22. Pressure pump; 23. Output pipe; 24. Humidification hood; 241. Humidification chamber; 242. Atomizing nozzle; 3. Fixing assembly; 31. Fixing rod; 32. Fixing plate; 33. Fixing bolt; 4. Bottom pipe; 41. Support plate; 5. Thickness adjustment assembly; 51. Slide rail; 52. Slider; 53. Thickness plate; 54. Thickness bolt; 6. Baffle plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] See Figure 1-4 As shown, a pre-humidification device for atomizing rice processing includes a long, strip-shaped conveyor belt 1 with a support frame 11. Multiple water-catching holes 14 are evenly distributed on the conveyor belt 1, each with a diameter of 1 mm. One end of the conveyor belt 1 is an input end 12, and the other end is an output end 13. The conveyor belt 1 transmits the material from the input end 12 to the output end 13 via a motor and rollers. A humidification assembly 2 is provided between the input end 12 and the output end 13. The humidification assembly 2 includes a square water tank 21 fixedly connected to the side of the support frame 11. The water tank 21 is connected to a pressure pump 22 through an output pipe 23. The pressure pump 22 is fixedly connected to the side of the support frame 11. The output pipe 23 is connected to the pressure pump 22 and extends to the top of the conveyor belt 1. An arched elongated humidification cover 24 is connected to the end of the output pipe 23 above the conveyor belt 1. The humidification cover 24 is fastened to the top of the conveyor belt 1. The humidification cover 24 is fixedly connected to the support frame 11 through a fixing assembly 3. The humidification cover 24 is parallel to the conveyor belt 1.

[0019] See Figure 1-4 As shown, the fixing component 3 includes a long fixing rod 31. One end of the fixing rod 31 is fixedly connected to the side of the support frame 11, and the other end is bent and extends to the side of the humidifying cover 24. A fixing plate 32 is fixedly connected to the end of the fixing rod 31 near the humidifying cover 24. The fixing plate 32 abuts against the side of the humidifying cover 24. Fixing bolts 33 are connected to the fixing plate 32. The fixing bolts 33 pass through the fixing plate 32 and are threaded into the humidifying cover 24. Multiple fixing bolts 33 are provided and arranged in a square array. Multiple fixing components 3 are provided and are evenly distributed in two groups on both sides of the humidifying cover 24.

[0020] See Figure 1-4As shown, a thickness adjustment component 5 is provided at the position of the humidifier hood 24 facing the input end 12. The thickness adjustment component 5 includes a slide rail 51 at the end of the humidifier hood 24, which is perpendicular to the conveyor belt 1. A slider 52 is slidably connected in the slide rail 51. A thickness plate 53 is fixedly connected at the position of the slider 52 away from the slide rail 51. After the slider 52 slides to a position close to the conveyor belt, the thickness plate 53 abuts against the top of the conveyor belt 1. A thickness bolt 54 is connected to the side of the thickness plate 53 facing the input end 12. The thickness bolt 54 passes through the thickness plate 53 and the slider 52 and abuts against the slide rail 51. After the thickness bolt 54 is tightened, the slider 52 remains fixed in the relative position of the slide rail 51. A baffle plate 6 is provided at the position of the conveyor belt close to the thickness plate 53. There are two baffle plates 6, which are located on both sides of the thickness plate 53. The baffle plates 6 are fixedly connected at the end of the humidifier hood 24 and abut against the conveyor belt 1. The side of the thickness plate 53 abuts against the adjacent baffle plate 6.

[0021] See Figure 1-4 As shown, a humidifying chamber 241 is provided in the humidifying hood 24, and the output pipe 23 is connected to the humidifying chamber 241. An atomizing nozzle 242 is connected to the humidifying hood 24 at the position facing the top of the conveyor belt 1. The atomizing nozzle 242 is set facing the conveyor belt 1. Multiple atomizing nozzles 242 are arranged in a square array. A bottom pipe 4 is inserted in the support frame 11. The bottom pipe 4 abuts against the support plate 41. The support plate 41 is fixedly connected to the support frame 11. The bottom pipe 4 is perpendicular to the conveyor belt 1 and passes through the support frame 11. The end of the bottom pipe 4 near the output pipe 23 is connected to the output pipe 23. The position where the bottom pipe 4 connects to the output pipe 23 is located on the side of the pressure pump 22 away from the water tank 21. The atomizing nozzle 242 is connected to the circumferential side of the bottom pipe 4 facing the conveyor belt 1. The atomizing nozzle 242 is aligned with the conveyor belt 1.

[0022] One specific application of this embodiment is: In operation, workers feed rice that needs humidification through the input end 12 of the conveyor belt. The rice moves towards the humidification hood 24 under the conveyor belt's transport. When the rice reaches the thickened plate, the thickened plate flattens the rice pile on the conveyor belt 1 according to the expected thickness, facilitating subsequent humidification processing in the humidification hood 24. The thickness of the thickened plate is set by the movement of the slider 52 on the slide rail 51. After the distance between the thickened plate and the conveyor belt is appropriate, the relative positions of the slider 52 and the slide rail 51 are fixed by thickening bolts, which also fix the relative positions of the thickened plate and the humidification hood 24.

[0023] After the rice enters the humidification hood 24, the water in the water tank 21 is pumped to the humidification chamber 241 and the bottom pipe 4 by the pressure pump 22. The atomizing nozzle 242 connected to the bottom pipe 4 provides water mist from below the conveyor belt. The atomizing nozzle 242 connected to the humidification hood 24 provides water mist to the rice on the conveyor belt 1 above the conveyor belt 1. The water-catching holes 14 on the conveyor belt 1 not only provide a contact point for the water mist to contact the rice, but also capture water droplets. After the water droplets come into contact with the water-catching holes 14, they can form a water net in the water-catching holes 14 under the action of tension. Both the water net and the water mist can replenish water to the rice, making the water replenishment effect of the rice more uniform. After the rice is replenished, it enters the subsequent processing steps through the output end 13. In summary, through the above steps, the number of times workers handle the rice during the rice humidification process is reduced, thus reducing the labor intensity of the workers.

[0024] Of course, the above description is not intended to limit the present utility model, nor is the present utility model limited to the examples given above. Any changes, alterations, additions or substitutions made by those skilled in the art within the scope of the present utility model should be protected by the present utility model.

Claims

1. A pre-humidification device for atomized rice processing, characterized in that: The system includes a conveyor belt (1) with a support frame (11), one end of which is an input end (12) and the other end is an output end (13). A humidification assembly (2) is provided between the input end (12) and the output end (13). The humidification assembly (2) includes a water tank (21) fixedly connected to the side of the support frame (11). The water tank (21) is connected to a pressure pump (22) through an output pipe (23). The pressure pump (22) is fixedly connected to the side of the support frame (11). The output pipe (23) is connected to the pressure pump (22) through an output pipe (23). After the pressurizing pump (22) is connected, it extends above the conveyor belt (1). The end of the output pipe (23) above the conveyor belt (1) is connected to a humidifying cover (24). The humidifying cover (24) is fixedly connected to the support frame (11). A humidifying chamber (241) is opened in the humidifying cover (24). The output pipe (23) is connected to the humidifying chamber (241). An atomizing nozzle (242) is connected to the humidifying cover (24) facing the top of the conveyor belt (1). The atomizing nozzle (242) is set facing the conveyor belt (1).

2. The atomizing rice processing pre-humidification equipment according to claim 1, characterized in that: The atomizing nozzle (242) is provided in multiple ways, and the multiple atomizing nozzles (242) are arranged in a square array.

3. The atomizing rice processing pre-humidification equipment according to claim 1, characterized in that: A fixing component (3) is provided between the humidifier cover (24) and the support frame (11). The fixing component (3) includes a fixing rod (31) with one end fixedly connected to the side of the support frame (11) and the other end bent and extended to the side of the humidifier cover (24). A fixing plate (32) is fixedly connected to the end of the fixing rod (31) near the humidifier cover (24). The fixing plate (32) abuts against the side of the humidifier cover (24). A fixing bolt (33) is connected to the fixing plate (32). The fixing bolt (33) passes through the fixing plate (32) and is threaded into the humidifier cover (24). There are multiple fixing bolts (33), and the multiple fixing bolts (33) are arranged in a square array.

4. The atomizing rice processing pre-humidification equipment according to claim 1, characterized in that: The conveyor belt (1) is provided with water-catching holes (14), and there are multiple water-catching holes (14) evenly distributed on the conveyor belt (1). The diameter of each water-catching hole (14) is 1 mm.

5. The atomizing rice processing pre-humidification equipment according to claim 4, characterized in that: A bottom tube (4) is inserted into the support frame (11), the bottom tube (4) abuts against the support plate (41), the support plate (41) is fixedly connected to the support frame (11), the bottom tube (4) is perpendicular to the conveyor belt (1), the bottom tube (4) passes through the support frame (11), the end of the bottom tube (4) near the output tube (23) is connected to the output tube (23), and the bottom tube (4) is connected to the atomizing nozzle (242) on the circumferential side facing the conveyor belt (1), and the atomizing nozzle (242) is aligned with the conveyor belt (1).

6. The atomizing rice processing pre-humidification equipment according to claim 1, characterized in that: A thickness adjustment component (5) is provided at the position of the humidifying cover (24) facing the input end (12). The thickness adjustment component (5) includes a slide rail (51) opened at the end of the humidifying cover (24). The slide rail (51) is perpendicular to the conveyor belt (1). A slider (52) is slidably connected in the slide rail (51). A thickness plate (53) is fixedly connected at the position of the slider (52) away from the slide rail (51). After the slider (52) slides to the position close to the conveyor belt, the thickness plate (53) abuts against the top of the conveyor belt (1). A thickness bolt (54) is connected to the side of the thickness plate (53) facing the input end (12). The thickness bolt (54) passes through the thickness plate (53) and the slider (52) and abuts against the slide rail (51). After the thickness bolt (54) is tightened, the slider (52) remains fixed in the relative position of the slide rail (51).

Citation Information

Patent Citations

  • Rice humidifying device for rice processing

    CN217646254U