A kind of pulverizer for activated carbon production and processing
Patent Information
- Application Number
- CN202522394016.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0005]但是,上述方案无法自主对那些不符合筛分要求的活性炭进行再次粉碎处理,需要工作人员将不符合筛分要求的活性炭重新倒入进料箱体内进行粉碎,使得工人重复进行加料作业,导致工作人员的工作强度增加,不便于实际推广使用
[0019]本申请在使用时,启动驱动机构不仅可以带动密封板转动封堵下料口,还会通过传动件带动筛分板转动至倾斜朝下的状态并与回流通道连通,使得不符合筛分要求的活性炭经回流组件重新回流至粉碎箱内,以进行再次粉碎,保证粉碎质量,避免人工的重复作业,减轻工作人员的劳动强度,更加利于实际推广使用。
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Figure CN224878103U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of pulverizing devices, specifically relating to a pulverizing device for activated carbon production and processing. Background Technology
[0002] Activated carbon is amorphous carbon that has undergone activation treatment. It is available in powder, granular, or pellet form and has strong adsorption capacity. The activation treatment removes various oils and impurities from the surface of the amorphous carbon, increasing its pore number, surface area, and surface activity, thereby enabling it to adsorb many gases, liquids, or certain solutes in solutions.
[0003] In the production and processing of activated carbon, a pulverizing device is required to crush the activated carbon into related products. However, existing activated carbon pulverizing devices typically cannot automatically re-crush the under-crushed activated carbon. This requires manual re-feeding of the under-crushed activated carbon, leading to repetitive feeding operations and increased workload for workers, hindering practical application. Therefore, there is an urgent need for a pulverizing device for activated carbon production and processing.
[0004] A patent with publication number CN215353658U discloses a high-efficiency pulverizing device for activated carbon production and processing. The device includes a feeding box, a drive motor, feeding rollers, a feeding shaft, drive belt A, drive belt B, a crushing roller, a grinding roller, a screening plate, a vibrating motor, a discharge pipe, and a slag discharge pipe. In use, activated carbon is poured into the feeding box, and the drive motor is started. The output shaft of the drive motor drives the feeding rollers and the feeding shaft to rotate. With the assistance of drive belts A and B, the crushing roller and the grinding roller rotate synchronously, thereby feeding, crushing, and grinding the activated carbon. The pulverized activated carbon falls onto the screening plate, and the vibrating motor is started simultaneously. Carbon that meets the screening requirements is discharged through the discharge pipe, while carbon that does not meet the screening requirements is discharged through the slag discharge pipe.
[0005] However, the above solution cannot automatically re-crush activated carbon that does not meet the screening requirements. Workers need to pour the activated carbon that does not meet the screening requirements back into the feeding box for crushing, which makes workers repeat the feeding operation, increasing the workload of workers and making it inconvenient for practical promotion and use. Utility Model Content
[0006] To address the problems existing in the background technology, this utility model provides a pulverizing device for activated carbon production and processing.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A pulverizing device for activated carbon production and processing includes a pulverizing box, which houses a pulverizing component and a grinding component. A linkage is provided between the pulverizing component and the grinding component. A feeding port is provided below the grinding component. A sealing plate is rotatably indexed at the bottom of the feeding port. A sieve plate is rotatably arranged inside the pulverizing box, located below the sealing plate. The pulverizing box is equipped with both a driving mechanism acting on the sealing plate and a limiting component acting on the sealing plate. The driving mechanism is driven and connected to the sieve plate via a transmission component. A reflux component is slidably limited and arranged inside the pulverizing box by an elastic component. The reflux component is driven and connected to the sieve plate. A reflux channel is provided at the lower end of the reflux component, and the sieve plate is driven and connected to the reflux channel.
[0009] Furthermore, a collection box is slidably inserted into the crushing box, and the collection box is located below the screening plate.
[0010] Furthermore, the crushing assembly includes a first crushing roller, and a first crushing roller and a second crushing roller are rotatably arranged inside the crushing box. A first gear and a second gear are fixedly arranged on the same side of the first crushing roller and the second crushing roller, and the first gear and the second gear mesh and drive each other. A second servo motor is fixedly installed on the outer surface of the crushing box, and the output shaft of the second servo motor is coaxially fixedly connected to the end of the first crushing roller that is not provided with the first gear.
[0011] Furthermore, the grinding assembly includes a grinding roller, which is rotatably arranged inside the grinding chamber, with the feed inlet located below the grinding roller.
[0012] Furthermore, the linkage includes a fourth pulley, one end of the grinding roller's built-in rotating shaft extends rotatably to the outside of the crushing box and is fixedly sleeved on the fourth pulley, a third pulley is coaxially fixedly mounted on one side of the second gear, and a belt is driven by the outer surfaces of the third pulley and the fourth pulley.
[0013] Furthermore, the driving mechanism includes a disc, which is rotatably mounted on the inner wall of the crushing box. A second shaft is fixedly mounted at the rotatable connection of the sealing plate, with one end of the second shaft rotatably connected to the inner wall of the crushing box and the other end fixedly connected to the disc. A support plate is fixedly mounted on the outer surface of the crushing box, and a third servo motor is fixedly mounted on the support plate. A connecting rod is fixedly mounted on the output shaft of the third servo motor and rotatably connected to the disc. A sliding groove is formed on the disc, in which a slider is both limited and slidably mounted, and a third guide rod is fixedly mounted. The slider is both slidably fitted on the outer surface of the third guide rod and fixedly connected to the connecting rod. A second spring is fitted on the outer surface of the third guide rod, with one end fixedly connected to the slider and the other end fixedly connected to the inner wall of the sliding groove.
[0014] Furthermore, the limiting component includes a limiting plate, a second guide rod is fixedly disposed on the outer surface of the crushing box, and the limiting plate is slidably sleeved on the outer surface of the second guide rod; a first spring is sleeved on the outer surface of the second guide rod, one end of the first spring is fixedly connected to the outer surface of the crushing box, and the other end is fixedly connected to the limiting plate; a limiting rod is integrally fixedly disposed on the outer surface of the limiting plate, and a limiting hole is opened on the disc, and the limiting rod and the limiting hole are engaged in a transmission engagement.
[0015] Furthermore, the transmission component includes a first shaft, which is fixedly installed at the rotatable connection of the screening plate. One end of the first shaft extends rotatably to the outside of the crushing box and is fixedly fitted with a first pulley. A second pulley is fixedly fitted on the outer surface of the connecting rod, and a transmission belt is fitted between the second pulley and the first pulley.
[0016] Furthermore, the reflux assembly includes a guide hood, which is horizontally slidably installed through the side wall of the crushing chamber. A movable plate is fixedly installed at one end of the guide hood inside the crushing chamber, and the screening plate is driven by the movable plate. An auger is rotatably installed inside the guide hood, and a first servo motor is fixedly installed on the top of the guide hood. The output shaft of the first servo motor is coaxially and fixedly connected to the top of the auger. An extension plate is fixedly connected to the higher end of the guide hood, and the extension plate faces the feed inlet of the crushing chamber.
[0017] Furthermore, the elastic element includes a first guide rod, which is slidably and horizontally disposed through the inner wall of the crushing box. One end of the first guide rod located inside the crushing box is fixedly connected to the movable plate. A third spring is sleeved on the outer surface of the first guide rod, with one end of the third spring fixedly connected to the movable plate and the other end fixedly connected to the inner wall of the crushing box.
[0018] This application has the following beneficial effects:
[0019] When this application is in use, starting the drive mechanism can not only drive the sealing plate to rotate and block the feed port, but also drive the screening plate to rotate to an inclined downward state through the transmission component and connect it with the return channel. This allows activated carbon that does not meet the screening requirements to flow back into the crushing box through the return component for re-crushing, ensuring the crushing quality, avoiding repetitive manual work, reducing the labor intensity of workers, and making it more conducive to practical promotion and use. Attached Figure Description
[0020] The above and other objects, features, and advantages of the present invention will become readily understood by reading the following detailed description of exemplary embodiments with reference to the accompanying drawings. In the drawings, several embodiments of the present invention are shown by way of example and not limitation, and like or corresponding reference numerals denote like or corresponding parts, wherein:
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the overall structure of this utility model. Figure 2 ;
[0023] Figure 3 This is a schematic diagram of the limiting component structure of this utility model;
[0024] Figure 4 This is a cross-sectional view of the entire utility model.
[0025] Explanation of reference numerals in the attached figures:
[0026] 1. Crushing box; 2. Support plate; 3. Disc; 4. First guide rod; 5. Limiting plate; 6. First spring; 7. Material guide cover; 8. First servo motor; 9. Second crushing roller; 10. First crushing roller; 11. Second servo motor; 12. Second guide rod; 13. Third servo motor; 14. First pulley; 15. Extension plate; 16. First gear; 17. Second gear; 18. Third pulley; 19. Fourth pulley; 20. Third guide rod; 21. Second spring; 22. Limiting hole; 23. Slider; 24. Second pulley; 25. Connecting rod; 26. Grinding roller; 27. Sealing plate; 28. Second shaft; 29. First shaft; 30. Screening plate; 31. Collection box; 32. Screwdriver; 33. Movable plate; 34. Third spring; 35. Return channel. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Those skilled in the art should understand that the embodiments described below are only some, not all, of the embodiments disclosed. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0028] like Figures 1-4 As shown, the technical solution adopted by this utility model is as follows: a pulverizing device for activated carbon production and processing includes a pulverizing box 1, a pulverizing component and a grinding component are provided in the pulverizing box 1, a linkage component is provided between the pulverizing component and the grinding component, and a feeding port is opened below the grinding component; a sealing plate 27 is rotatably sealed at the bottom of the feeding port, and a screening plate 30 is rotatably arranged in the pulverizing box 1, the screening plate 30 being located below the sealing plate 27.
[0029] Furthermore, a collection box 31 is slidably inserted into the crushing box 1, and the collection box 31 is located below the screening plate 30.
[0030] The crushing assembly includes a first crushing roller 10. The first crushing roller 10 and the second crushing roller 9 are rotatably arranged inside the crushing box 1. A first gear 16 and a second gear 17 are fixedly arranged on the same side of the first crushing roller 10 and the second crushing roller 9, and the first gear 16 and the second gear 17 mesh and drive each other. A second servo motor 11 is fixedly installed on the outer surface of the crushing box 1. The output shaft of the second servo motor 11 is coaxially fixedly connected to the end of the first crushing roller 10 where the first gear 16 is not provided.
[0031] The grinding assembly includes a grinding roller 26, which is rotatably installed inside the crushing box 1, with the discharge port located below the grinding roller 26.
[0032] The linkage includes a fourth pulley 19, one end of the rotating shaft inside the grinding roller 26 extends rotatably to the outside of the crushing box 1 and is fixedly sleeved with the fourth pulley 19, and a third pulley 18 is coaxially fixedly mounted on one side of the second gear 17, and a belt (not labeled in the figure) is sleeved on the outer surface of the third pulley 18 and the fourth pulley 19 for transmission.
[0033] The crushing box 1 is equipped with both a drive mechanism that acts on the sealing plate 27 and a limiting member that acts on the sealing plate 27. The drive mechanism is in transmission cooperation with the screening plate 30 through the transmission member.
[0034] The driving mechanism includes a disc 3, which is rotatably mounted on the inner wall of the crushing box 1. A second shaft 28 is fixedly mounted at the rotatable connection of the sealing plate 27. One end of the second shaft 28 is rotatably connected to the inner wall of the crushing box 1, and the other end is fixedly connected to the disc 3.
[0035] A support plate 2 is fixedly mounted on the outer surface of the crushing box 1. A third servo motor 13 is fixedly mounted on the support plate 2. A connecting rod 25 is fixedly mounted on the output shaft of the third servo motor 13, and the connecting rod 25 is rotatably connected to the disc 3. An arc-shaped groove (not labeled in the figure) is opened on the disc 3. A slider 23 is slidably mounted in the groove, and a third guide rod 20 is fixedly mounted therein. The slider 23 is slidably fitted on the outer surface of the third guide rod 20 and is also fixedly connected to the connecting rod 25. A second spring 21 is fitted on the outer surface of the third guide rod 20. One end of the second spring 21 is fixedly connected to the slider 23, and the other end is fixedly connected to the inner wall of the groove.
[0036] The limiting component includes a limiting plate 5. A second guide rod 12 is fixedly installed on the outer surface of the crushing box 1. The limiting plate 5 is slidably sleeved on the outer surface of the second guide rod 12. A first spring 6 is sleeved on the outer surface of the second guide rod 12. One end of the first spring 6 is fixedly connected to the outer surface of the crushing box 1, and the other end is fixedly connected to the limiting plate 5.
[0037] A limiting rod (not labeled in the figure) is integrally fixed on the outer surface of the limiting plate 5, and a limiting hole 22 is opened on the disc 3. The limiting rod and the limiting hole 22 are engaged in a transmission engagement.
[0038] The transmission component includes a first shaft 29, which is fixedly installed at the rotating connection of the screening plate 30. One end of the first shaft 29 extends rotatably to the outside of the crushing box 1 and is fixedly fitted with a first pulley 14. A second pulley 24 is fixedly fitted on the outer surface of the connecting rod 25, and a transmission belt (not labeled in the figure) is fitted between the second pulley 24 and the first pulley 14.
[0039] A reflux assembly is installed inside the crushing box 1 by means of an elastic element for limiting and sliding. The reflux assembly is in drive cooperation with the screening plate 30. A reflux channel 35 is provided at the lower end of the reflux assembly, and the reflux channel 35 is in drive communication with the screening plate 30.
[0040] The reflux assembly includes a guide cover 7. The guide cover 7 is slidably installed through the side wall of the crushing box 1 in a horizontal direction. A movable plate 33 is fixedly installed at one end of the guide cover 7 inside the crushing box 1. The screening plate 30 is in transmission cooperation with the movable plate 33.
[0041] A screw conveyor 32 is rotatably installed inside the guide cover 7. A first servo motor 8 is fixedly installed on the top of the guide cover 7. The output shaft of the first servo motor 8 is coaxially and fixedly connected to the top of the screw conveyor 32. An extension plate 15 is fixedly connected to the higher end of the guide cover 7, and the extension plate 15 faces the feed inlet of the crushing box 1.
[0042] The elastic element includes a first guide rod 4, which is slidably and horizontally inserted through the inner wall of the crushing box 1. One end of the first guide rod 4 inside the crushing box 1 is fixedly connected to the movable plate 33. A third spring 34 is sleeved on the outer surface of the first guide rod 4. One end of the third spring 34 is fixedly connected to the movable plate 33, and the other end is fixedly connected to the inner wall of the crushing box 1.
[0043] Working principle: Initial state as follows Figure 4 As shown, the screening plate 30 is tilted upwards at this time, and the sealing plate 27 does not block the discharge port.
[0044] When in use, the staff put the activated carbon to be crushed into the feed port at the top of the crushing box 1.
[0045] During this process, the second servo motor 11 is started, and the output shaft of the second servo motor 11 drives the first crushing roller 10 to rotate. In turn, the meshing of the first gear 16 and the second gear 17 drives the second crushing roller 9 to rotate in the opposite direction, thereby crushing the activated carbon.
[0046] At the same time, as the second gear 17 rotates, it will also drive the fourth pulley 19 to rotate with the help of the third pulley 18 and the belt, thereby driving the grinding roller 26 to rotate, so as to grind the pulverized activated carbon.
[0047] The ground activated carbon falls onto the surface of the sieve plate 30, allowing the activated carbon that meets the sieving requirements to fall directly into the collection box 31, while the activated carbon that does not meet the sieving requirements rolls and accumulates on the left side of the sieve plate 30 (see reference). Figure 4 (location in the middle)
[0048] When activated carbon on the surface of the sieve plate 30 that does not meet the sieve requirements needs to be crushed again, the third servo motor 13 and the first servo motor 8 are started.
[0049] The output shaft of the third servo motor 13 drives the connecting rod 25 and the slider 23 to rotate. The slider 23 pushes the disk 3 to rotate via the second spring 21. The disk 3 drives the sealing plate 27 to rotate via the second shaft 28, thereby sealing the discharge port. After the sealing plate 27 seals the discharge port, the limiting hole 22 is aligned with the limiting rod on the surface of the limiting plate 5. At this time, the limiting rod will be inserted into the limiting hole 22 under the elastic action of the first spring 6, thereby limiting the disk 3. Subsequently, as the connecting rod 25 continues to rotate, the disk 3 and the sealing plate 27 stop rotating, and the slider 23 will slide in the groove and compress the second spring 21.
[0050] At the same time, during the rotation of the connecting rod 25, the first pulley 14 will be driven to rotate with the help of the second pulley 24 and the transmission belt, thereby driving the first shaft 29 and the screening plate 30 to rotate.
[0051] As the screening plate 30 rotates, it pushes the movable plate 33 and the guide cover 7 to slide and compress the third spring 34 until the screening plate 30 rotates to a horizontal state (it should be noted that when the screening plate 30 rotates to a horizontal state, the sealing plate 27 just rotates to block the discharge port). After the screening plate 30 rotates to a horizontal state, as the rotation continues, the screening plate 30 gradually rotates to a tilted downward state. The movable plate 33 and the guide cover 7 will reset under the elastic action of the third spring 34 to ensure that the movable plate 33 always abuts against the edge of the screening plate 30 until the screening plate 30 is connected to the return channel 35.
[0052] When the screening plate 30 is connected to the return channel 35, activated carbon that does not meet the screening requirements on the screening plate 30 will roll into the guide shroud 7. The output shaft of the first servo motor 8 drives the auger 32 to rotate, thereby guiding the activated carbon that does not meet the screening requirements that has rolled into the guide shroud 7 back into the crushing box 1 through the auger 32 and the extension plate 15 for re-crushing. This ensures the crushing quality, avoids repetitive manual work, reduces the labor intensity of workers, and is more conducive to practical promotion and use.
[0053] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A pulverizing device for activated carbon production and processing, characterized in that, The device includes a crushing box (1), which contains a crushing component and a grinding component. A linkage component is provided between the crushing component and the grinding component. A feeding port is opened below the grinding component. A sealing plate (27) is rotatably indexed at the bottom of the feeding port. A sieve plate (30) is rotatably installed inside the crushing box (1) and is located below the sealing plate (27). The crushing box (1) is provided with both a driving mechanism acting on the sealing plate (27) and a limiting component acting on the sealing plate (27). The driving mechanism is driven and cooperates with the sieve plate (30) through a transmission component. A reflux component is slidably installed inside the crushing box (1) through an elastic component. The reflux component is driven and cooperates with the sieve plate (30). A reflux channel (35) is provided at the lower end of the reflux component. The sieve plate (30) is driven and connected to the reflux channel (35).
2. The pulverizing device for activated carbon production and processing according to claim 1, characterized in that, The collection box (31) is slidably inserted into the crushing box (1), and the collection box (31) is located below the screening plate (30).
3. The pulverizing device for activated carbon production and processing according to claim 1, characterized in that, The crushing assembly includes a first crushing roller (10), and a first crushing roller (10) and a second crushing roller (9) are rotatably arranged inside the crushing box (1). A first gear (16) and a second gear (17) are fixedly arranged on one side of the first crushing roller (10) and the second crushing roller (9), and the first gear (16) and the second gear (17) mesh and drive each other. The outer surface of the crushing box (1) is fixedly mounted with a second servo motor (11), and the output shaft of the second servo motor (11) is coaxially fixedly connected to the end of the first crushing roller (10) without the first gear (16).
4. The pulverizing device for activated carbon production and processing according to claim 3, characterized in that, The grinding assembly includes a grinding roller (26), which is rotatably arranged inside the crushing box (1), and the discharge port is located below the grinding roller (26).
5. A pulverizing device for activated carbon production and processing according to claim 4, characterized in that, The linkage includes a fourth pulley (19), one end of the rotating shaft inside the grinding roller (26) extends rotatably to the outside of the crushing box (1) and is fixedly sleeved with the fourth pulley (19), a third pulley (18) is coaxially fixedly installed on one side of the second gear (17), and a belt is sleeved on the outer surface of the third pulley (18) and the fourth pulley (19).
6. The pulverizing device for activated carbon production and processing according to claim 1, characterized in that, The driving mechanism includes a disc (3), the disc (3) is rotatably mounted on the inner wall of the crushing box (1), and a second shaft (28) is fixedly mounted at the rotatable connection of the sealing plate (27). One end of the second shaft (28) is rotatably connected to the inner wall of the crushing box (1), and the other end is fixedly connected to the disc (3). A support plate (2) is fixedly installed on the outer surface of the crushing box (1). A third servo motor (13) is fixedly installed on the support plate (2). A connecting rod (25) is fixedly installed on the output shaft of the third servo motor (13). The connecting rod (25) is rotatably connected to the disc (3). A sliding groove is opened on the disc (3). A slider (23) is slidably installed in the groove, and a third guide rod (20) is fixedly installed in the groove. The slider (23) is slidably sleeved on the outer surface of the third guide rod (20) and fixedly connected to the connecting rod (25). A second spring (21) is sleeved on the outer surface of the third guide rod (20). One end of the second spring (21) is fixedly connected to the slider (23), and the other end is fixedly connected to the inner wall of the groove.
7. A pulverizing device for activated carbon production and processing according to claim 6, characterized in that, The limiting component includes a limiting plate (5), a second guide rod (12) is fixedly installed on the outer surface of the crushing box (1), and the limiting plate (5) is slidably sleeved on the outer surface of the second guide rod (12); a first spring (6) is sleeved on the outer surface of the second guide rod (12), one end of the first spring (6) is fixedly connected to the outer surface of the crushing box (1), and the other end is fixedly connected to the limiting plate (5); The limiting rod is integrally fixed on the outer surface of the limiting plate (5), and the limiting hole (22) is opened on the disc (3). The limiting rod and the limiting hole (22) are engaged in a transmission snap-fit cooperation.
8. A pulverizing device for activated carbon production and processing according to claim 6, characterized in that, The transmission component includes a first shaft (29), which is fixedly installed at the rotating connection of the screening plate (30). One end of the first shaft (29) extends rotatably to the outside of the crushing box (1) and is fixedly fitted with a first pulley (14). A second pulley (24) is fixedly fitted on the outer surface of the connecting rod (25), and a transmission belt is fitted between the second pulley (24) and the first pulley (14).
9. A pulverizing device for activated carbon production and processing according to claim 1, characterized in that, The reflux assembly includes a guide cover (7), the side wall of the crushing box (1) is slidably and horizontally connected to the guide cover (7), and a movable plate (33) is fixedly installed at one end of the guide cover (7) inside the crushing box (1). The screening plate (30) and the movable plate (33) are in a transmission cooperation. The guide cover (7) is rotatably installed inside the guide cover (7). The top of the guide cover (7) is fixedly installed with a first servo motor (8). The output shaft of the first servo motor (8) is coaxially fixedly connected to the top of the auger (32). An extension plate (15) is fixedly connected to the higher end of the guide cover (7). The extension plate (15) faces the feed inlet of the crushing box (1).
10. A pulverizing device for activated carbon production and processing according to claim 9, characterized in that, The elastic element includes a first guide rod (4), which is slidably and horizontally disposed on the inner wall of the crushing box (1). One end of the first guide rod (4) located inside the crushing box (1) is fixedly connected to the movable plate (33). A third spring (34) is sleeved on the outer surface of the first guide rod (4). One end of the third spring (34) is fixedly connected to the movable plate (33), and the other end is fixedly connected to the inner wall of the crushing box (1).
Citation Information
Patent Citations
Efficient crushing device for activated carbon production and processing
CN215353658U