Traditional Chinese medicine ultrafine grinding device
Patent Information
- Application Number
- CN202522533705.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]现有的中药粉碎设备在实际应用中通常存在有以下突入问题:1、传统设备多采用单一粉碎原理,粉碎粒度分布宽,难以获得均匀的超微粉末,且效率低下;并且现有的粉碎设备通常都设置多级粉碎结构,在原料经初步粉碎后进入研磨区域后,由于粉末较为蓬松,导致粉末不易进入至研磨区域,进而降低了工作效率
1、通过粉碎辊初步破碎、螺旋输送预压以及研磨头精细研磨的多级协同工作流程,实现了对物料的渐进式粉碎,不仅粉碎效率高,并且最终获得的粉末粒度均匀且细小;
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Figure CN224878165U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of traditional Chinese medicine production technology, specifically to a traditional Chinese medicine ultra-micro pulverization device. Background Technology
[0002] Ultrafine pulverization technology of Chinese medicine is a key step in modern Chinese medicine preparations. By pulverizing medicinal materials to the micron or even nanometer level, it can greatly increase the specific surface area of the medicinal materials, promote the dissolution of active ingredients, improve bioavailability, and thus enhance the efficacy.
[0003] Existing Chinese medicine pulverizing equipment often has the following problems in practical applications: 1. Traditional equipment mostly adopts a single pulverizing principle, resulting in a wide particle size distribution, making it difficult to obtain uniform ultrafine powder, and the efficiency is low; in addition, existing pulverizing equipment usually has a multi-stage pulverizing structure. After the raw material is initially pulverized and enters the grinding area, the powder is relatively loose, making it difficult for the powder to enter the grinding area, thus reducing the working efficiency. Utility Model Content
[0004] The purpose of this invention is to address the problems existing in the background technology by proposing a traditional Chinese medicine ultrafine pulverization device.
[0005] The technical solution of this utility model is: a traditional Chinese medicine ultrafine pulverizing equipment, including a preliminary pulverizing box, a pulverizing roller device, a pulverizing chamber, spiral blades and a grinding head.
[0006] A support is provided at the bottom of the primary crushing box; a crushing roller device is installed on the primary crushing box; the crushing chamber is connected to the bottom of the primary crushing box, the upper end of the inner cavity of the crushing chamber is a cylindrical cavity, the lower end of its inner cavity is a conical structure, and the bottom of the crushing chamber has an opening; a discharge chute is provided below the crushing chamber, and the discharge chute is fixedly connected to the crushing chamber; the upper and lower parts of the grinding head are both conical structures, and several grinding teeth are provided on the surface of the grinding head and the lower part of the inner wall of the crushing chamber; an inner rotating tube is connected to the bottom of the grinding head, and a power component for driving the inner rotating tube to rotate is installed at the bottom of the discharge chute; a [missing information - likely a device or component] is provided on the upper inner side of the crushing chamber. The funnel has a conveying pipe at its bottom. An annular baffle is provided on the outer periphery of the bottom of the conveying pipe. Spiral blades are located inside the conveying pipe. An outer rotating pipe is located at the center of the spiral blades. A cylindrical body is connected to the upper end of the outer rotating pipe. An inner rotating pipe is connected to the upper end of the grinding head. The inner rotating pipe movably passes through the outer rotating pipe. A limit ring is provided in the inner cavity of the cylindrical body. The limit ring is connected to the inner rotating pipe. A spring is sleeved on the inner rotating pipe at the bottom of the limit ring. Multiple keys are connected to the limit ring. Multiple keyways are opened at the upper end of the inner wall of the cylindrical body for sliding of the multiple keys. An annular groove is opened at the lower end of the inner cavity of the cylindrical body.
[0007] Preferably, the grinding head has a hollow cooling channel 1, the two ends of which are connected to an inner rotating tube 1 and an inner rotating tube 2 respectively. A rotary joint 6 is installed at the bottom end of the inner rotating tube 1, and a rotary joint 1 is installed at the upper end of the inner rotating tube 2. A protective shell 1 is provided inside the crushing chamber, and the protective shell 1 penetrates the inner and outer sides of the crushing chamber. The outer end of the protective shell 1 is open, and the rotary joint 1 is located inside the protective shell 1.
[0008] Preferably, the bottom end of the protective housing is connected to an outer sleeve, the upper part of the cylindrical body is movably located inside the outer sleeve, and a pressure sensor is installed on the upper inner side of the outer sleeve.
[0009] Preferably, the crushing roller device includes two crushing rollers and two sets of power components. The two crushing rollers are located inside the preliminary crushing box, and both ends of the two crushing rollers are connected to hollow rotating tubes. The crushing rollers are rotatably mounted inside the preliminary crushing box through the hollow rotating tubes. The two sets of power components are used to drive the two crushing rollers to rotate. The power components include a motor, a gear, and a gear ring. The motor is located on the side of the preliminary crushing box, the gear is connected to the output shaft of the motor, and the gear ring is mounted on the outer periphery of the hollow rotating tube on the corresponding side, and the gear ring meshes with the gear.
[0010] Preferably, a protective housing 2 is provided on the side of the primary crushing box adjacent to the power component 2, the motor 2 is installed on the outside of the protective housing 2, and the gear 2 and gear ring 2 are both located on the inside of the protective housing 2.
[0011] Preferably, the crushing roller has a hollow cooling channel II, the two ends of which are connected to hollow rotating tubes on both sides, and the outer ends of the four hollow rotating tubes are respectively equipped with rotating joint II, rotating joint III, rotating joint IV and rotating joint V.
[0012] Preferably, the power assembly includes a motor, a gear, and a gear ring. The motor is installed at the bottom of the discharge trough, the gear is connected to the output shaft of the motor, and the gear ring is installed on the outer periphery of the inner rotating tube and meshes with the gear.
[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: 1. Through a multi-stage collaborative process of initial crushing by crushing rollers, pre-compression by screw conveyor, and fine grinding by grinding head, the material is gradually crushed, which not only has high crushing efficiency, but also produces powder with uniform and fine particle size. 2. The device is equipped with two independent cooling systems. The cooling system for the crushing roller controls the heat generated during primary crushing, while the dedicated cooling system for the grinding head specifically addresses the high temperature problem in the fine grinding area. This staged cooling can efficiently control the temperature of the entire crushing process within a safe range, maximizing the protection of the heat-sensitive active ingredients of traditional Chinese medicine. 3. Through the mechanical structure of keys and grooves combined with the automatic protection mechanism composed of springs, the pressure of the grinding chamber can be monitored and intelligently adjusted in real time. When the risk of material blockage occurs, the feeding power can be automatically cut off and the feeding can be controlled from the source, effectively avoiding equipment blockage and motor overload. Attached Figure Description
[0014] Figure 1 and Figure 2 All of these are schematic diagrams of the structure of this utility model; Figure 3 This is a cross-sectional view of the crushing chamber in this utility model; Figure 4 This is a schematic diagram of the preliminary crushing box and crushing roller device in this utility model; Figure 5 This is a cross-sectional view of the circular cylinder, outer jacket, protective shell, and upper end of the outer rotating tube in this utility model.
[0015] Reference numerals: 1. Preliminary crushing box; 2. Support frame; 3. Crushing chamber; 4. Discharge chute; 5. Crushing roller; 51. Hollow rotating tube; 6. Control panel; 7. Funnel; 8. Conveying pipe; 9. Spiral blade; 10. Annular partition; 11. Grinding head; 12. Outer rotating tube; 131. Inner rotating tube one; 132. Inner rotating tube two; 14. Motor one; 15. Gear one; 16. Gear ring one; 17. Limiting ring; 18. Spring; 19. Circular cylinder; 191. Keyway; 192. Annular groove; 20. Outer casing; 21. Key; 22. Pressure sensor; 23. Protective housing one; 24. Rotary joint one; 25. Protective housing two; 26. Motor two; 27. Gear two; 28. Gear ring two; 29. Rotary joint two; 30. Rotary joint three; 31. Rotary joint four; 32. Rotary joint five; 33. Grinding teeth; 34. Rotary joint six. Detailed Implementation
[0016] Example 1 like Figure 1-5 As shown, the present invention proposes a traditional Chinese medicine ultra-micro pulverizing device, which includes a preliminary pulverizing box 1, a pulverizing roller device, a pulverizing chamber 3, a spiral blade 9, and a grinding head 11.
[0017] A support 2 is installed at the bottom of the primary crushing box 1. In this technical solution, a control panel 6 is also installed on the support 2. The control panel 6 adopts a combination of HMI (Human Machine Interface) and PLC (Programmable Logic Controller). The HMI provides users with an intuitive and user-friendly operating interface, allowing them to easily issue various commands through the touch screen. The crushing roller device is installed on the primary crushing box 1. The crushing roller device includes two crushing rollers 5 and two sets of power components. Both crushing rollers 5 are located inside the primary crushing box 1. Hollow rotating tubes 51 are connected to both ends of the two crushing rollers 5. The crushing rollers 5 rotate through the hollow rotating tubes 51. Inside the primary crushing box 1, two sets of power components 2 are used to drive the two crushing rollers 5 to rotate. The power components 2 include a motor 26, a gear 27, and a gear ring 28. The motor 26 is located on the side of the primary crushing box 1. The gear 27 is connected to the output shaft of the motor 26. The gear ring 28 is installed on the outer periphery of the hollow rotating tube 51 on the corresponding side and meshes with the gear 27. A protective shell 25 is provided on the side of the primary crushing box 1 adjacent to the power components 2. The motor 26 is installed on the outside of the protective shell 25. The gear 27 and the gear ring 28 are both located inside the protective shell 25.
[0018] The crushing chamber 3 is connected to the bottom of the preliminary crushing box 1. The upper part of the inner cavity of the crushing chamber 3 is a cylindrical cavity, and the lower part of its inner cavity is a conical structure. The bottom of the crushing chamber 3 has an opening. A discharge trough 4 is provided below the crushing chamber 3 and is fixedly connected to the crushing chamber 3. The upper and lower parts of the grinding head 11 are both conical structures. Several grinding teeth 33 are provided on the surface of the grinding head 11 and the lower part of the inner wall of the crushing chamber 3. The bottom of the grinding head 11 is connected to an inner rotating tube 131. The bottom of the discharge trough 4 is equipped with a power component 1 for driving the inner rotating tube 131 to rotate. The power component 1 includes a motor 14, a gear 15, and a gear ring 16. The motor 14 is installed at the bottom of the discharge trough 4. The gear 15 is connected to the output shaft of the motor 14. The gear ring 16 is installed on the outer periphery of the inner rotating tube 131 and meshes with the gear 15. The inner upper end of the crushing chamber 3 is provided with a funnel 7, the bottom end of the funnel 7 is connected to a conveying pipe 8, the outer periphery of the bottom end of the conveying pipe 8 is provided with an annular partition 10, the spiral blade 9 is provided on the inner side of the conveying pipe 8, the center of the spiral blade 9 is provided with an outer rotating pipe 12, the upper end of the outer rotating pipe 12 is connected to a circular cylinder 19, the upper end of the grinding head 11 is connected to an inner rotating pipe 132, the inner rotating pipe 132 movably passes through the outer rotating pipe 12, a limiting ring 17 is provided in the inner cavity of the circular cylinder 19, the limiting ring 17 is connected to the inner rotating pipe 132, a spring 18 is sleeved on the inner rotating pipe 132 located at the bottom end of the limiting ring 17, a plurality of keys 21 are connected on the limiting ring 17, a plurality of keyways 191 are opened on the upper end of the inner wall of the circular cylinder 19 for sliding of the plurality of keys 21, and an annular groove 192 is opened on the lower end of the inner cavity of the circular cylinder 19.
[0019] The pulverizing roller 5 has a hollow cooling channel II. Both ends of the cooling channel II are connected to the hollow rotating tubes 51 on both sides. The outer ends of the four hollow rotating tubes 51 are respectively equipped with a rotary joint II 29, a rotary joint III 30, a rotary joint IV 31, and a rotary joint V 32. Rotary joint II 29 and rotary joint III 30 are both connected to the output end of a water pump. Drain pipes are connected to rotary joint IV 31 and rotary joint V 32. The water pump delivers cold water through rotary joint II 29 and rotary joint III 30 to the cooling channel II of the two pulverizing rollers 5 to cool the pulverizing rollers 5. The cooled water is discharged to the outside through the drain pipes on rotary joint IV 31 and rotary joint V 32. This process forms a continuous water cooling cycle, which effectively controls the heat generated by friction during the pulverizing process and prevents the active ingredients of the medicinal materials from being destroyed by high temperature.
[0020] The working principle of this technical solution is as follows: During the initial crushing stage, motor 26 is started and driven by gear 27 and gear ring 28, causing the two crushing rollers 5 to rotate in opposite directions inside the initial crushing box 1, which can crush the Chinese herbal raw materials put into the initial crushing box 1 for the first time.
[0021] The material that has been initially crushed enters through the funnel 7 at the top of the crushing chamber 3. Inside the conveying pipe 8, the spiral blades 9 rotate stably under the drive of the outer rotating pipe 12. This conveying process not only realizes the transfer of materials, but more importantly, it pre-compresses the materials through the special structure of the spiral blades, thereby eliminating the loose state of the materials and increasing the density of the materials. The annular baffle 10 at the bottom of the conveying pipe ensures that the materials enter the grinding area evenly and controllably.
[0022] After the material enters the grinding area, the motor drives the gear 15 to rotate. The rotation of the grinding head 11 is achieved through the transmission of the gear 15 and the gear ring 16. The gap formed between the unique conical structure of the grinding head 11 and the inner wall of the grinding chamber 3 gradually decreases from top to bottom. In addition, the grinding teeth 33 are densely distributed on the surface, generating a strong grinding compound effect during the relative motion. This progressive grinding mechanism ensures that the material can be finely ground.
[0023] When the pressure in the grinding zone rises abnormally due to excessive material, the device automatically activates the protection mechanism. Under the abnormal pressure, the spiral blade 9 moves upward as a whole, causing the key 21 to slide from the keyway 191 into the annular groove 192. This structural change causes the outer rotating tube 12 to disengage from the transmission system. At this time, the spiral blade 9 stops rotating, thereby interrupting the material supply. After the pressure returns to normal, the key 21 re-enters the keyway 191 under the reset action of the spring 18, allowing the system to return to normal operation.
[0024] The material that has been pulverized into ultrafine particles is discharged through the bottom opening of the pulverizing chamber 3 and slides into the collection container along the inclined discharge chute 4.
[0025] Example 2 like Figure 3 As shown, the present invention proposes a traditional Chinese medicine ultrafine pulverizing device. Compared with Embodiment 1, in this embodiment, the grinding head 11 has a hollow cooling channel 1. The two ends of the cooling channel 1 are connected to the inner rotating tube 131 and the inner rotating tube 2 132 respectively. The bottom end of the inner rotating tube 131 is equipped with a rotary joint 6 34, and the upper end of the inner rotating tube 2 132 is equipped with a rotary joint 1 24. The inner side of the pulverizing chamber 3 is provided with a protective shell 1 23. The protective shell 1 23 penetrates the inner and outer sides of the pulverizing chamber 3. The outer end of the protective shell 1 23 is open. The rotary joint 1 24 is located inside the protective shell 1 23.
[0026] In this invention, the rotary joint 34 is connected to the output end of the water pump. The water output by the water pump flows into the interior of the inner rotating tube 131 through the rotary joint 34, and finally enters the cooling channel 1 inside the grinding head 11 to cool the grinding head 11, thereby reducing the grinding temperature and ensuring the activity of the medicine. The water in the grinding head 11 flows into the rotary joint 24 through the inner rotating tube 2 132, and finally is discharged through the pipe connected to the rotary joint 24. This circulation system is specifically designed for the large amount of frictional heat generated during fine grinding, and can quickly and effectively remove heat to ensure that the temperature of the grinding area is always kept within the safe range of the active ingredients of the medicinal material.
[0027] The protective housing 23 provides a reliable protective environment for the rotary joint 24. The protective housing extends through the inside and outside of the crushing chamber 3. The cross-section of the protective housing 23 is a triangular structure, which prevents materials from accumulating on the protective housing 23.
[0028] Example 3 like Figure 5 As shown, the present invention proposes a traditional Chinese medicine ultrafine pulverizing device. Compared with Embodiment 2, in this embodiment, the bottom end of the protective shell 23 is connected to the outer jacket 20, the upper part of the circular cylinder 19 is movably disposed inside the outer jacket 20, and a pressure sensor 22 is installed on the upper inner side of the outer jacket 20.
[0029] In this invention, when the cylindrical body 19 rises and the key 21 slides to the inside of the annular groove 192, the upper end of the cylindrical body 19 contacts the pressure sensor 22. The pressure sensor 22 feeds back the signal to the control panel 6, and the control panel 6 stops driving the crushing roller 5 or reduces the speed of the crushing roller 5.
[0030] Based on Embodiment 2, in this embodiment, when the pressure in the grinding area rises abnormally, the cylindrical body 19 moves upward under pressure. At the same time, the key 21 slides from the keyway 191 into the annular groove 192, and the upper end of the cylindrical body 19 comes into contact with the pressure sensor 22. The pressure sensor 22 immediately transmits the detected signal to the control panel 6. After receiving the pressure signal, the control panel 6 can first immediately stop the drive of the crushing roller 5, interrupting the material supply at the source; secondly, it can reduce the speed of the crushing roller 5, thereby reducing the feed amount; and it can also activate the audible and visual alarm device to prompt the operator to intervene.
[0031] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A traditional Chinese medicine ultrafine pulverizing device, characterized in that, It includes a primary crushing box (1), a crushing roller device, a crushing chamber (3), a spiral blade (9), and a grinding head (11); A support (2) is provided at the bottom of the primary crushing box (1); a crushing roller device is installed on the primary crushing box (1); the crushing chamber (3) is connected to the bottom of the primary crushing box (1), the upper end of the inner cavity of the crushing chamber (3) is a cylindrical cavity, the lower end of the inner cavity is a conical structure, and the bottom end of the crushing chamber (3) has an opening; a discharge trough (4) is provided below the crushing chamber (3), and the discharge trough (4) is fixedly connected to the crushing chamber (3); the upper and lower parts of the grinding head (11) are both conical structures, and several grinding teeth (33) are provided on the surface of the grinding head (11) and the lower part of the inner wall of the crushing chamber (3); the bottom end of the grinding head (11) is connected to an inner rotating tube (131), and the bottom end of the discharge trough (4) is equipped with a power component for driving the inner rotating tube (131) to rotate; a funnel (7) is provided on the upper inner side of the crushing chamber (3), and the bottom end of the funnel (7) is connected to a conveying pipe (8). An annular partition (10) is provided on the outer periphery of the bottom end of the conveying pipe (8). The spiral blade (9) is located on the inner side of the conveying pipe (8). An outer rotating pipe (12) is provided at the center of the spiral blade (9). The upper end of the outer rotating pipe (12) is connected to a circular cylinder (19). The upper end of the grinding head (11) is connected to an inner rotating pipe (132). The inner rotating pipe (132) moves through the outer rotating pipe (12). A limiting ring (17) is provided in the inner cavity of the circular cylinder (19). The limiting ring (17) is connected to the inner rotating pipe (132). A spring (18) is sleeved on the inner rotating pipe (132) located at the bottom end of the limiting ring (17). Multiple keys (21) are connected on the limiting ring (17). Multiple keyways (191) are opened at the upper end of the inner wall of the circular cylinder (19) for sliding of multiple keys (21). An annular groove (192) is opened at the lower end of the inner cavity of the circular cylinder (19).
2. The ultra-fine pulverizing equipment for traditional Chinese medicine according to claim 1, characterized in that, The grinding head (11) has a hollow cooling channel 1. The two ends of the cooling channel 1 are connected to the inner rotating tube 1 (131) and the inner rotating tube 2 (132) respectively. The bottom end of the inner rotating tube 1 (131) is equipped with a rotary joint 6 (34), and the upper end of the inner rotating tube 2 (132) is equipped with a rotary joint 1 (24). The inner side of the crushing chamber (3) is provided with a protective shell 1 (23). The protective shell 1 (23) penetrates the inner and outer sides of the crushing chamber (3). The outer end of the protective shell 1 (23) is open. The rotary joint 1 (24) is located inside the protective shell 1 (23).
3. The ultrafine pulverizing equipment for traditional Chinese medicine according to claim 2, characterized in that, The bottom of the protective housing (23) is connected to the outer sleeve (20), and the upper part of the cylindrical body (19) is movably located inside the outer sleeve (20). A pressure sensor (22) is installed on the upper inner side of the outer sleeve (20).
4. The ultrafine pulverizing equipment for traditional Chinese medicine according to claim 1, characterized in that, The crushing roller device includes two crushing rollers (5) and two sets of power components. The two crushing rollers (5) are located inside the primary crushing box (1). Both ends of the two crushing rollers (5) are connected to hollow rotating tubes (51). The crushing rollers (5) are rotatably installed inside the primary crushing box (1) through the hollow rotating tubes (51). The two sets of power components are used to drive the two crushing rollers (5) to rotate. The power components include a motor (26), a gear (27) and a gear ring (28). The motor (26) is located on the side of the primary crushing box (1). The gear (27) is connected to the output shaft of the motor (26). The gear ring (28) is installed on the outer periphery of the hollow rotating tube (51) on the corresponding side. The gear ring (28) meshes with the gear (27).
5. The ultrafine pulverizing equipment for traditional Chinese medicine according to claim 4, characterized in that, The primary crushing box (1) is provided with a protective housing (25) on one side adjacent to the power component (2). The motor (26) is installed on the outside of the protective housing (25). The gear (27) and the gear ring (28) are both located on the inside of the protective housing (25).
6. The ultrafine pulverizing equipment for traditional Chinese medicine according to claim 4, characterized in that, The crushing roller (5) has a hollow cooling channel II. The two ends of the cooling channel II are connected to the hollow rotating tubes (51) on both sides respectively. The outer ends of the four hollow rotating tubes (51) are respectively equipped with rotating joint II (29), rotating joint III (30), rotating joint IV (31) and rotating joint V (32).
7. The ultrafine pulverizing equipment for traditional Chinese medicine according to claim 1, characterized in that, The power assembly includes a motor (14), a gear (15) and a gear ring (16). The motor (14) is installed at the bottom of the discharge trough (4). The gear (15) is connected to the output shaft of the motor (14). The gear ring (16) is installed on the outer periphery of the inner rotating tube (131) and meshes with the gear (15).