An intelligent shaking table screening device capable of automatic slag cleaning
Patent Information
- Application Number
- CN202522558104.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-02
AI Technical Summary
本实用新型通过驱动电机带动转杆和传动连杆的协同作用,推动筛分床实现直线往复运动,使得物料在筛分过程中产生的废渣被截留在筛分床表面,随后,除渣泵启动,通过导流管和安装管带动吸渣盘产生吸力,将筛分床表面的废渣吸收并排入集渣箱,同时,吸渣盘在筛分床往复运动过程中能够吸收不同位置的废渣,确保废渣清理彻底,避免了废渣残留对后续筛分工作的影响,提高了筛分质量,无需人员手动清理废渣,大大减少了人员的劳动力,提高了废渣处理效果。
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Figure CN224878194U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material screening technology, and in particular to an intelligent shaking table screening device with automatic slag removal capability. Background Technology
[0002] In modern industrial production, material screening is an indispensable and important part of many industries, and is widely used in mining, chemical, building materials, food processing, pharmaceutical and other fields. Traditional material screening devices are mainly achieved through equipment such as vibrating screens and shaking tables. These devices screen materials through mechanical vibration or reciprocating motion, separating materials according to particle size, thereby meeting the material specifications requirements of different production stages.
[0003] In traditional screening processes, after the material is screened, larger particles of waste residue usually remain on the surface of the screening bed. These waste residues need to be cleaned regularly to prevent them from accumulating and affecting the screening effect. However, traditional equipment mostly relies on manual cleaning of the waste residues. Manual cleaning of waste residues requires operators to frequently stop the machine and manually scrape and collect the waste residues from the surface of the screening bed. This process is not only time-consuming and labor-intensive, but also increases the labor intensity of the operators and reduces production efficiency. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides an intelligent shaking table screening device with automatic slag removal.
[0005] This utility model is achieved using the following technical solution: an intelligent shaking table screening device with automatic slag removal, comprising a support platform, a drive motor fixedly connected to the upper surface of the support platform, a rotating rod fixedly connected to the output end of the drive motor, a transmission connecting rod rotatably connected to the surface of the rotating rod, a movable bushing rotatably connected to the surface of the transmission connecting rod, a screening bed fixedly connected to the surface of the movable bushing, a plurality of separation grooves formed on the surface of the screening bed, guide frames fixedly connected to both sides of the upper surface of the support platform, an electrical control box fixedly connected to the outer surface of the support platform, a slag removal pump fixedly connected to the upper surface of the electrical control box, a guide pipe fixedly connected to the input end of the slag removal pump, an installation pipe fixedly connected to the surface of the guide pipe, a slag suction disc fixedly connected to the surface of the installation pipe, and a slag collection box fixedly connected to the output end of the slag removal pump.
[0006] The above technical solution enables the screening bed to screen materials in reciprocating motion. At the same time, with the fixed slag suction plate, waste slag at different locations in the screening bed can be absorbed, eliminating the need for manual cleaning of waste slag, greatly reducing labor costs and improving the waste slag treatment effect.
[0007] As a further improvement to the above solution, a sealing cover is hinged to the upper surface of the slag collection box, and the slag suction disc is located above the screening bed.
[0008] Through the above technical solution, the sealing cover can prevent leakage and spillage of waste residue in the slag collection box during collection and storage, thus avoiding pollution to the surrounding environment. It also facilitates the subsequent cleaning and treatment of waste residue in the slag collection box.
[0009] As a further improvement to the above solution, a limiting groove is provided on the surface of the guide frame, and a slider is fixedly connected to the surface of the screening bed. The screening bed is slidably connected to the inside of the guide frame through the slider.
[0010] Through the above technical solution, the cooperation between the limiting chute and the slider can play a good role in limiting and guiding the movement of the screening bed, ensuring that the screening bed remains stable during linear reciprocating motion and avoiding phenomena such as shaking or deviation of the screening bed.
[0011] As a further improvement to the above solution, a collection frame is slidably connected inside the support platform, and the collection frame is located below the screening bed.
[0012] Through the above technical solution, the collection frame can conveniently collect qualified materials after screening, avoid the qualified materials from scattering around the device, facilitate the centralized collection and subsequent processing of qualified materials, and improve the efficiency and convenience of material collection.
[0013] As a further improvement to the above solution, a right-angle mounting bracket is fixedly connected to the surface of the mounting tube, and the right-angle mounting bracket is fixedly connected to the surface of the guide frame.
[0014] As a further improvement to the above solution, the surface of the electrical control box is provided with a control panel, which is electrically connected to the drive motor and the slag removal pump.
[0015] As a further improvement to the above solution, both the sealing cover and the collection frame are provided with handle grooves, and the guide tube is fixedly connected to the inside of the right-angle mounting bracket.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes the coordinated action of a drive motor to propel a rotating rod and a transmission connecting rod, causing the screening bed to reciprocate linearly. This allows waste residue generated during the screening process to be trapped on the surface of the screening bed. Subsequently, the slag removal pump starts, and through the guide pipe and installation pipe, it drives the slag suction disc to generate suction, absorbing the waste residue on the surface of the screening bed and discharging it into the slag collection box. At the same time, the slag suction disc can absorb waste residue from different locations during the reciprocating motion of the screening bed, ensuring thorough cleaning of the waste residue and avoiding the impact of waste residue residue on subsequent screening operations. This improves the screening quality, eliminates the need for manual cleaning of waste residue, greatly reduces labor costs, and improves the waste residue treatment efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the transmission connecting rod of this utility model; Figure 3 This is a schematic diagram of the slider of this utility model; Figure 4 This is a schematic diagram of the slag suction disc of this utility model.
[0018] Explanation of key symbols: 1. Support platform; 2. Drive motor; 3. Rotating rod; 4. Transmission connecting rod; 5. Movable bushing; 6. Screening bed; 7. Separation tank; 8. Guide frame; 9. Electrical control box; 10. Slag removal pump; 11. Guide pipe; 12. Mounting pipe; 13. Slag suction plate; 14. Slag collection box; 15. Sealing cover plate; 16. Limiting slide groove; 17. Sliding block; 18. Collection frame; 19. Right-angle mounting frame; 20. Control panel. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0020] Example: Please combine Figure 1-4This embodiment of an intelligent shaking table screening device with automatic slag removal includes a support platform 1. A drive motor 2 is fixedly connected to the upper surface of the support platform 1. A rotating rod 3 is fixedly connected to the output end of the drive motor 2. A transmission connecting rod 4 is rotatably connected to the surface of the rotating rod 3. A movable bushing 5 is rotatably connected to the surface of the transmission connecting rod 4. A screening bed 6 is fixedly connected to the surface of the movable bushing 5. Several separation grooves 7 are formed on the surface of the screening bed 6. Guide frames 8 are fixedly connected to both sides of the upper surface of the support platform 1. An electrical control box 9 is fixedly connected to the outer surface of the support platform 1. A slag removal pump 10 is fixedly connected to the upper surface of the electrical control box 9. A guide pipe 11 is fixedly connected to the input end of the slag removal pump 10. An installation pipe 12 is fixedly connected to the surface of the guide pipe 11, and a slag suction disc 13 is fixedly connected to the surface of the installation pipe 12. A slag collection box 14 is fixedly connected to the output end of the slag removal pump 10. The start of the drive motor 2 drives the rotating rod 3 to rotate, which in turn causes the transmission connecting rod 4 to rotate. The angle of the transmission connecting rod 4 changes, and through its hinged connection with the movable bushing 5, it pushes the movable bushing 5 and the screening bed 6 to move linearly along the guide frame 8, allowing the screening bed 6 to reciprocate linearly. This allows the material inside the screening bed 6 to be screened. Qualified material is discharged through the separation tank 7, while larger volumes of waste slag are retained on the surface of the screening bed 6. Then, the slag removal pump 10 is started, and through the guide pipe 11 and the installation pipe 12, the slag suction disc 13 generates suction to absorb the waste slag on the surface of the screening bed 6. After absorption, the waste slag is discharged into the slag collection box 14 for unified collection and storage.
[0021] A sealing cover plate 15 is hinged to the upper surface of the slag collection box 14. The slag suction plate 13 is located above the screening bed 6. When the slag removal pump 10 is working, the slag suction plate 13 absorbs the waste slag on the surface of the screening bed 6 and discharges it into the slag collection box 14 through the guide pipe 11. The sealing cover plate 15 can be closed to seal the slag collection box 14.
[0022] The guide frame 8 has a limiting groove 16 on its surface, and the screening bed 6 is fixedly connected to a slider 17. The screening bed 6 is slidably connected to the inside of the guide frame 8 through the slider 17. When the screening bed 6 performs linear reciprocating motion under the drive of the transmission connecting rod 4 and the movable bushing 5, the slider 17 slides in the limiting groove 16, thereby achieving stable motion of the screening bed 6.
[0023] A collection frame 18 is slidably connected inside the support platform 1. The collection frame 18 is located below the screening bed 6. Qualified materials that have passed through the separation groove 7 on the surface of the screening bed 6 will fall into the collection frame 18. After screening is completed, the collection frame 18 can be slid out from the support platform 1 to remove the qualified materials.
[0024] A right-angle mounting bracket 19 is fixedly connected to the surface of the mounting pipe 12. The right-angle mounting bracket 19 is fixedly connected to the surface of the guide frame 8. The mounting pipe 12 and the slag suction plate 13 are fixed to the guide frame 8 by the right-angle mounting bracket 19, thereby ensuring the stability of the position of the mounting pipe 12 and the slag suction plate 13.
[0025] The surface of the electrical control box 9 is provided with a control panel 20, which is electrically connected to the drive motor 2 and the slag removal pump 10.
[0026] Both the sealing cover plate 15 and the collection frame 18 have handle grooves on their surfaces, and the guide tube 11 is fixedly connected to the inside of the right-angle mounting bracket 19.
[0027] The implementation principle of the intelligent shaking table screening device with automatic slag removal in this embodiment is as follows: When the drive motor 2 starts, its output end drives the rotating rod 3 to rotate. The rotation of the rotating rod 3 further drives the transmission connecting rod 4 to rotate. Since the transmission connecting rod 4 and the movable bushing 5 are connected by rotation, the angular position of the transmission connecting rod 4 will change. The angle change is driven by the hinge movement with the movable bushing 5, pushing the movable bushing 5 and the screening bed 6 fixedly connected to it to move linearly along the guide frame 8. Under the synergistic action of the transmission connecting rod 4 and the movable bushing 5, the screening bed 6 can achieve linear reciprocating motion. This reciprocating motion causes the material inside the screening bed 6 to be vibrated and screened during the movement. The qualified material is discharged through several separation grooves 7 opened on the surface of the screening bed 6, while the larger waste residue is trapped on the surface of the screening bed 6, realizing the effective screening of the material. The collection frame 18 is located below the screening bed 6. After screening is completed, the operator can slide the collection frame 18 out from the support platform 1 to easily remove the qualified material. After the material screening is completed, a large volume of waste residue will remain on the surface of the screening bed 6. The slag removal pump 10 is started, and through the guide pipe 11 and the installation pipe 12, the slag suction plate 13 generates a strong suction force. Since the slag suction plate 13 is located above the screening bed 6, and the screening bed 6 is in reciprocating motion, the slag suction plate 13 can absorb the waste residue at different positions on the surface of the screening bed 6. The waste residue enters the guide pipe 11 through the slag suction plate 13 and is finally discharged into the slag collection box 14, realizing the unified collection and storage of waste residue. After the waste residue is discharged into the slag collection box 14 through the guide pipe 11, the sealing cover plate 15 can be closed to seal the slag collection box 14. The setting of the sealing cover plate 15 can effectively prevent the waste residue in the slag collection box 14 from leaking or scattering during the collection and storage process, avoiding pollution to the surrounding environment, and also facilitating the subsequent cleaning and treatment of the waste residue in the slag collection box 14.
[0028] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. An intelligent shaking table screening device with automatic slag removal capability, characterized in that, The system includes a support platform (1), a drive motor (2) fixedly connected to the upper surface of the support platform (1), a rotating rod (3) fixedly connected to the output end of the drive motor (2), a transmission connecting rod (4) rotatably connected to the surface of the rotating rod (3), a movable bushing (5) rotatably connected to the surface of the transmission connecting rod (4), a screening bed (6) fixedly connected to the surface of the movable bushing (5), a plurality of separation grooves (7) opened on the surface of the screening bed (6), guide frames (8) fixedly connected to both sides of the upper surface of the support platform (1), an electrical control box (9) fixedly connected to the outer surface of the support platform (1), a slag removal pump (10) fixedly connected to the upper surface of the electrical control box (9), a guide pipe (11) fixedly connected to the input end of the slag removal pump (10), an installation pipe (12) fixedly connected to the surface of the guide pipe (11), a slag suction plate (13) fixedly connected to the surface of the installation pipe (12), and a slag collection box (14) fixedly connected to the output end of the slag removal pump (10).
2. The intelligent shaking table screening device with automatic slag removal as described in claim 1, characterized in that: The upper surface of the slag collection box (14) is hinged with a sealing cover plate (15), and the slag suction plate (13) is located above the screening bed (6).
3. The intelligent shaking table screening device with automatic slag removal as described in claim 1, characterized in that: The guide frame (8) has a limiting groove (16) on its surface, and the screening bed (6) is fixedly connected to a slider (17) on its surface. The screening bed (6) is slidably connected to the inside of the guide frame (8) through the slider (17).
4. The intelligent shaking table screening device with automatic slag removal as described in claim 1, characterized in that: The support platform (1) is internally slidably connected to a collection frame (18), which is located below the screening bed (6).
5. The intelligent shaking table screening device with automatic slag removal as described in claim 1, characterized in that: A right-angle mounting bracket (19) is fixedly connected to the surface of the mounting tube (12), and the right-angle mounting bracket (19) is fixedly connected to the surface of the guide frame (8).
6. The intelligent shaking table screening device with automatic slag removal as described in claim 1, characterized in that: The surface of the electrical control box (9) is provided with a control panel (20), which is electrically connected to the drive motor (2) and the slag removal pump (10).
7. The intelligent shaking table screening device with automatic slag removal as described in claim 2, characterized in that: The sealing cover (15) and the collection frame (18) are both provided with handle grooves, and the guide pipe (11) is fixedly connected to the inside of the right-angle mounting bracket (19).