A cleaning de-ironing tank
Patent Information
- Application Number
- CN202522484131.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0003]现有除铁器包括除铁罐,除铁罐罐口盖合有锁紧盖,锁紧盖连接有多根磁棒,磁棒插入除铁罐内腔中,除铁罐罐体连接有进料管和出料管,对浆体进行除铁时,控制台控制出料管处的阀门关闭,泵机将浆料通过进料管导入除铁罐中,除铁罐中的磁棒对浆体中铁粉进行吸附,静置一段时间后,将浆体通过出料管排出除铁罐,实现浆体与铁粉的分离,在实际操作过程中,这种方式存在一些不足之处,例如,静置时间的长短直接影响除铁效果,过短可能导致铁质杂质未能充分吸附,此外,静置的液体流动性小,导致铁质杂质容易沉积在除铁罐底部,难以被磁棒有效吸附,降低了整体工作效率,还可能对最终产品的质量造成不利影响,因此亟需一种更为高效、稳定的解决方案来优化浆体除铁的过程
[0017]通过采用S型连通方式,使得浆体在多个罐体之间流动时能够充分与磁棒接触,从而有效提高磁棒对铁质杂质的吸附效率,此外,将进料管设在底壁处,可使浆料从罐体底部进入后向上流动,延长浆料在罐体内的停留时间,确保与磁棒的充分接触;同时底部进料能形成向上的扰动流场,降低铁质杂质在底部沉积,进一步提升除铁效果。
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Figure CN224878212U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of slurry impurity removal, and in particular to a cleaning iron removal tank. Background Technology
[0002] A slurry iron separator is a specialized device used to remove iron impurities from slurries. It is widely used in industries such as chemical, food, and pharmaceutical. It effectively adsorbs and separates metal impurities such as iron filings and iron powder from slurries through magnetic attraction, thereby ensuring the purity and quality of the final product.
[0003] Existing iron separators include an iron removal tank with a locking cap at the tank opening. Multiple magnetic rods are connected to the locking cap and inserted into the tank's inner cavity. The tank body is connected to an inlet pipe and an outlet pipe. When removing iron from the slurry, the control panel closes the valve at the outlet pipe, and the pump introduces the slurry into the iron removal tank through the inlet pipe. The magnetic rods in the tank adsorb iron powder from the slurry. After a period of settling, the slurry is discharged from the tank through the outlet pipe, achieving separation of the slurry and iron powder. However, this method has some shortcomings in actual operation. For example, the settling time directly affects the iron removal effect; too short a time may result in insufficient adsorption of iron impurities. Furthermore, the low fluidity of the settled liquid causes iron impurities to easily settle at the bottom of the tank, making them difficult to be effectively adsorbed by the magnetic rods, reducing overall work efficiency and potentially negatively impacting the quality of the final product. Therefore, a more efficient and stable solution is urgently needed to optimize the slurry iron removal process. Utility Model Content
[0004] Based on the above, in order to improve the efficiency of slurry impurity removal, this application provides a cleaning iron removal tank.
[0005] This application provides a cleaning and iron removal can, which adopts the following technical solution:
[0006] A cleaning and iron removal tank includes a base on which multiple tanks are mounted. A first connecting port is provided on the top of each tank, and a second connecting port is provided on the inner bottom wall of each tank. Along the arrangement direction of the tanks, a first connecting pipe and a second connecting pipe are spaced apart between adjacent tanks. The first connecting pipe is used to connect the first connecting port of adjacent tanks, and the second connecting pipe is used to connect the second connecting port of adjacent tanks. The tanks are connected sequentially in an S-shape through the first connecting pipe and the second connecting pipe. A feed pipe is connected to the second connecting port of the first tank.
[0007] As an optional technical solution for cleaning and removing iron from a can, the inner bottom wall of the can is converging around the second connecting port.
[0008] As an optional technical solution for cleaning and removing iron from tanks, the inner bottom wall of the tank is shaped like the inner surface of a sphere.
[0009] As an optional technical solution for cleaning and removing iron from a can, the can is equipped with a flow assembly inside. The flow assembly has multiple flow channels for the magnetic rod to pass through, and there is a gap between the channel wall and the outer wall of the magnetic rod.
[0010] As an optional technical solution for cleaning and removing iron from a can, the can body includes an upper shell and a lower shell. The upper shell is detachably connected to the top of the flow assembly, and the lower shell is detachably connected to the bottom of the flow assembly. The flow assembly is mounted on a base.
[0011] As an optional technical solution for cleaning and removing iron from a tank, the flow assembly includes a first plate, a second plate, and a flow pipe. The first plate and the second plate divide the inner cavity of the tank into an upper layer, a middle layer, and a lower layer from top to bottom. The flow pipe is located in the middle layer, and the connecting channel is a pipe for the flow pipe. The upper layer and the lower layer are connected through the flow pipe. The first connecting port is located at the top of the first plate.
[0012] As an optional technical solution for cleaning and removing iron from a canister, a first plate has a first flow port, and a second plate has a second flow port. The flow pipe includes a flow section, an installation section, and a locking component. One end of the flow section is connected to the installation section. The flow section is inserted into the second flow port and the first flow port in sequence. The outer peripheral wall of the flow section is in contact with the inner peripheral wall of the first flow port and the inner peripheral wall of the second flow port. The side of the installation section near the flow section abuts against the side of the second plate away from the first plate. The installation section is fixed to the second plate by the locking component.
[0013] As an optional technical solution for cleaning and removing iron from cans, an overlapping groove is provided on the side of the circulation section away from the installation section, and the overlapping groove runs through the outer wall of the circulation section. The side of the first plate near the second plate is in contact with the end wall of the overlapping groove, and the side wall of the overlapping groove is in contact with the inner wall of the first circulation port.
[0014] As an optional technical solution for cleaning and removing iron from a canister, the second connecting pipe is connected to a discharge pipe, which is equipped with a solenoid valve.
[0015] As an optional technical solution for cleaning and removing iron from the canister, the second connecting pipe is U-shaped.
[0016] The beneficial effects of this utility model are as follows:
[0017] By adopting an S-shaped connection method, the slurry can fully contact the magnetic rod when flowing between multiple tanks, thereby effectively improving the adsorption efficiency of the magnetic rod for iron impurities. In addition, placing the feed pipe at the bottom wall allows the slurry to enter from the bottom of the tank and flow upward, extending the residence time of the slurry in the tank and ensuring full contact with the magnetic rod. At the same time, bottom feeding can create an upward turbulent flow field, reducing the deposition of iron impurities at the bottom and further improving the iron removal effect. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of one side of the feed pipe in an embodiment of the present utility model;
[0019] Figure 2 This is a schematic diagram of the overall structure of one side of the discharge pipe in an embodiment of this utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the tank in an embodiment of this utility model;
[0021] Figure 4 This is a schematic diagram of the flow tube in an embodiment of the present invention;
[0022] In the picture:
[0023] 1. Base; 2. Tank body; 21. Upper shell; 22. Lower shell; 3. First connecting pipe; 31. Second connecting pipe; 32. Feed pipe; 33. Discharge pipe; 34. Discharge pipe; 341. Solenoid valve; 4. First plate; 41. Second plate; 411. Mounting groove; 42. Flow section; 421. Overlap groove; 422. Mounting section. Detailed Implementation
[0024] The following is in conjunction with the appendix Figure 1-4 The present invention will be further described in detail below with reference to the embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the present invention are shown in the accompanying drawings, not the entire structure.
[0025] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0027] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. Furthermore, the terms "first" and "second" are used merely for descriptive distinction and have no specific meaning.
[0029] This application discloses a cleaning and iron removal can.
[0030] Reference Figure 1 and Figure 2 A cleaning and iron removal tank includes a base 1, on which multiple tanks 2 are mounted. The top of each tank 2 has a first connecting port, and the inner bottom wall of each tank 2 has a second connecting port. Along the arrangement direction of the tanks 2, a first connecting pipe 3 and a second connecting pipe 31 are distributed at intervals between adjacent tanks 2. The first connecting pipe 3 is used to connect the first connecting port of adjacent tanks 2, and the second connecting pipe 31 is used to connect the second connecting port of adjacent tanks 2. The tanks 2 are connected in an S-shape to the first connecting pipe 3 and the second connecting pipe 31. The second connecting port of the first tank 2 is connected to a feed pipe 32, and the second connecting port of the tail tank 2 is connected to a discharge pipe 33.
[0031] When removing iron from the slurry, the slurry flows into the first tank 2 through the feed pipe 32, and then enters the subsequent tank 2 through the first connecting pipe 3 and the second connecting pipe 31. The slurry flows along an S-shaped path. Inside the tank 2, the iron particles in the slurry are effectively separated from the slurry by the magnetic attraction force of the magnetic rod. After multi-stage processing in multiple tanks 2, the slurry is discharged through the discharge pipe 33 of the tail tank 2, completing the entire iron removal process and thus improving the iron removal efficiency.
[0032] The second connecting pipe 31 is U-shaped, which balances the liquid level difference between adjacent tanks 2 and makes the slurry flow more smoothly. The second connecting pipe 31 is connected to the discharge pipe 34, and the discharge pipe 34 is connected to the second connecting port at the feed pipe 32 and the second connecting port at the discharge pipe 33. The discharge pipe 34 is equipped with a solenoid valve 341, which is electrically connected to the control console. When the iron removal operation is completed, the valves at the feed pipe 32 and the discharge pipe 33 are closed. Excess slurry is retained in the first tank 2, the second connecting pipe 31 and the last tank 2. The control console controls the solenoid valve 341 to open, so that the slurry retained in the first tank 2, the second connecting pipe 31 and the last tank 2 flows out from the discharge pipe 34.
[0033] Reference Figure 3 The inner bottom wall of tank 2 converges around the second connecting port. Specifically, the inner bottom wall of tank 2 is shaped like the inner surface of a sphere. The second connecting port is located at the bottom of tank 2. When the slurry flows in tank 2, the inner bottom wall shaped like the inner surface of a sphere can guide the slurry to converge naturally towards the second connecting port, reducing slurry residue.
[0034] The tank 2 is equipped with a flow assembly with multiple flow channels for the magnetic rod to pass through. There is a gap between the channel wall and the outer wall of the magnetic rod, so that the slurry entering the tank 2 can flow through the gap between the flow channel and the magnetic rod. When the slurry flows in the flow channel, the magnetic rod can fully contact the iron particles in the slurry, thereby improving the magnetic attraction effect and further improving the uniformity and efficiency of iron removal.
[0035] The tank body 2 includes an upper shell 21 and a lower shell 22. The upper shell 21 is detachably connected to the top of the flow assembly, and the lower shell 22 is detachably connected to the bottom of the flow section 42. The lower shell 22 is spherical, and the flow assembly is fixedly connected to the base 1.
[0036] Specifically, the flow assembly includes a first plate 4, a second plate 41, and multiple flow tubes. The first plate 4 is located inside the upper shell 21. The outer peripheral wall of the first plate 4 abuts against the inner peripheral wall of the upper shell 21. The first plate 4 and the second plate 41 divide the inner cavity of the tank 2 from top to bottom into an upper layer, a middle layer, and a lower layer. At the same time, the second plate 41 is the dividing plate between the upper shell 21 and the lower shell 22. The flow tubes are located in the middle layer, and the connecting channel is the pipe of the flow tube. The upper layer and the lower layer are connected through the flow tube. The first connecting port is located at the top of the first plate 4, and the magnetic rods are inserted into the corresponding flow tubes one by one.
[0037] The top wall of the second plate 41 is provided with a mounting groove 411, and the bottom of the upper shell 21 is inserted into the mounting groove 411. Preferably, in this embodiment, the bottom of the upper shell 21 is fixed in the mounting groove 411 by adhesive.
[0038] The top wall of the first plate 4 has a first flow opening, and the top wall of the second plate 41 has a second flow opening, as shown in the reference. Figure 4 The flow tube includes a flow section 42 and a mounting section 422. One end of the flow section 42 is connected to the mounting section 422. The flow section 42 is inserted into the second flow port and the first flow port in sequence. The outer peripheral wall of the flow section 42 is in contact with the inner peripheral wall of the first flow port and the inner peripheral wall of the second flow port. The side of the mounting section 422 near the flow section 42 abuts against the side of the second plate 41 away from the first plate 4. A locking member is provided on the side of the mounting section 422 away from the flow section 42. The mounting section 422 is fixed to the second plate 41 by the locking member. Preferably, in this embodiment, the locking member is a screw.
[0039] Preferably, in this embodiment, the lower shell 22 is fixed to the bottom wall of the second plate 41 by bolts to clean the inside of the tank 2 and reduce the possibility of impurity residue.
[0040] The flow section 42 has an overlap groove 421 on one end away from the mounting section 422, and the overlap groove 421 extends through the outer wall of the flow section 42. The side of the first plate 4 near the second plate 41 is in contact with the end wall of the overlap groove 421, so that the first plate 4 overlaps the wall of the overlap groove 421. The wall of the overlap groove 421 supports the first plate 4, and the side wall of the overlap groove 421 is in contact with the inner wall of the first flow port. In a preferred embodiment, the first plate 4 is fixed to the overlap groove 421 by adhesive.
[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.
Claims
1. A cleaning and iron removal can, characterized in that... The system includes a base (1), which is equipped with multiple tanks (2). The top of each tank (2) has a first connecting port, and the bottom wall of each tank (2) has a second connecting port. Along the arrangement direction of the tanks (2), there are first connecting pipes (3) and second connecting pipes (31) spaced apart between adjacent tanks (2). The first connecting pipe (3) is used to connect the first connecting port of the adjacent tanks (2), and the second connecting pipe (31) is used to connect the second connecting port of the adjacent tanks (2). The tanks (2) are connected in an S-shape through the first connecting pipe (3) and the second connecting pipe (31). The second connecting port of the first tank (2) is connected to a feed pipe (32).
2. The cleaning and iron removal can according to claim 1, characterized in that, The inner bottom wall of the tank (2) converges around the second connecting port.
3. A cleaning and iron removal can according to claim 2, characterized in that, The inner bottom wall of the tank (2) is shaped like the inner surface of a sphere.
4. A cleaning and iron removal can according to claim 1, characterized in that, The tank (2) is equipped with a flow assembly. The flow assembly has multiple flow channels for the magnetic rod to pass through, and there is a gap between the channel wall and the outer wall of the magnetic rod.
5. A cleaning and iron removal can according to claim 4, characterized in that, The tank body (2) includes an upper shell (21) and a lower shell (22). The upper shell (21) is detachably connected to the top of the flow assembly, and the lower shell (22) is detachably connected to the bottom of the flow section (42). The flow assembly is mounted on the base (1).
6. A cleaning and iron removal can according to claim 5, characterized in that, The flow assembly includes a first plate (4), a second plate (41), and a flow pipe. The first plate (4) and the second plate (41) divide the inner cavity of the tank (2) from top to bottom into an upper layer, a middle layer, and a lower layer. The flow pipe is located in the middle layer, and the connecting channel is a pipe of the flow pipe. The upper layer and the lower layer are connected through the flow pipe. The first connecting port is located at the top of the first plate (4).
7. A cleaning and iron removal can according to claim 6, characterized in that, The first plate (4) has a first flow port, and the second plate (41) has a second flow port. The flow tube includes a flow part (42), an installation part (422), and a locking member. One end of the flow part (42) is connected to the installation part (422). The flow part (42) is inserted into the second flow port and the first flow port in sequence. The outer peripheral wall of the flow part (42) is attached to the inner peripheral wall of the first flow port and the inner peripheral wall of the second flow port. The side of the installation part (422) near the flow part (42) abuts against the side of the second plate (41) away from the first plate (4). The installation part (422) is fixed to the second plate (41) by the locking member.
8. A cleaning and iron removal can according to claim 7, characterized in that, The circulation section (42) has an overlap groove (421) on one end away from the installation section (422), and the overlap groove (421) penetrates the outer wall of the circulation section (42). The side of the first plate (4) near the second plate (41) is in contact with the end wall of the overlap groove (421), and the side wall of the overlap groove (421) is in contact with the inner wall of the first circulation port.
9. A cleaning and iron removal can according to claim 1, characterized in that, The second connecting pipe (31) is connected to the discharge pipe (34), and the discharge pipe (34) is equipped with a solenoid valve (341).
10. A cleaning and iron removal can according to claim 1, characterized in that, The second connecting tube (31) is U-shaped.