A silicon carbide coating processing device and a thermal insulation board
Patent Information
- Application Number
- CN202521923224.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0005]本实用新型的目的在于:为了解决传统的喷涂方式主要依靠人工操作,将碳化硅物料通过喷枪逐块喷涂在保温板表面,然而,这种方式存在效率低、劳动强度大以及涂层不够均匀等问题,尤其是难以同时对多块保温板进行处理,影响了生产的一致性的问题,而提出的一种碳化硅涂层加工设备及保温板
1、本实用新型中,通过设置驱动电机与喷洒机构,驱动电机带动滚轮在滚槽内转动并推动移动架沿工作台移动,同时喷洒机构在水泵的作用下将存储箱内的碳化硅物料通过软管输送至喷头,喷头在移动过程中能够对框体内的保温板本体进行均匀喷洒,从而实现一次性对多块保温板进行同步喷涂,避免传统人工喷涂只能逐块处理且喷涂不均匀的问题,提高了喷涂效率和涂层质量。
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Figure CN224878306U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of insulation board technology, and in particular relates to a silicon carbide coating processing equipment and an insulation board. Background Technology
[0002] Insulation boards are a type of board-based insulation material widely used in the construction and industrial fields. Their main function is to block heat transfer through extremely low thermal conductivity, thereby achieving the effects of heat preservation, heat insulation, and energy saving. Common types include polystyrene foam boards, rock wool boards, and extruded polyurethane boards, each with its own characteristics in terms of fire resistance, thermal insulation performance, compressive strength, and water absorption. By laying insulation boards on the exterior walls, roofs, or floors of buildings, energy loss from indoor heating and cooling systems can be significantly reduced, lowering heating and cooling costs. At the same time, it can also improve the comfort and durability of buildings, making it an indispensable key material for achieving green and energy-saving buildings.
[0003] During the processing of existing insulation boards, a silicon carbide coating needs to be formed on their surface to enhance their wear resistance and high-temperature resistance. Traditional spraying methods mainly rely on manual operation, where silicon carbide material is sprayed onto the surface of the insulation board one by one using a spray gun. However, this method has problems such as low efficiency, high labor intensity, and uneven coating. In particular, it is difficult to process multiple insulation boards at the same time, which affects the consistency of production. In addition, excess silicon carbide material is easily wasted during manual spraying, and there is a lack of effective recycling methods, which increases costs.
[0004] Based on this, the present invention designs a silicon carbide coating processing equipment and an insulation board to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to solve the problem that the traditional spraying method mainly relies on manual operation, in which silicon carbide material is sprayed onto the surface of insulation board piece by piece through a spray gun. However, this method has problems such as low efficiency, high labor intensity and uneven coating. In particular, it is difficult to process multiple insulation boards at the same time, which affects the consistency of production. Therefore, a silicon carbide coating processing equipment and insulation board are proposed.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A silicon carbide coating processing equipment and insulation board includes a connecting base, a worktable fixedly connected to the connecting base, a movable spraying device installed on the worktable, a limit device installed on the worktable, and a recycling device fixedly connected under the worktable. The mobile spraying device includes a mobile frame and a roller trough. Rollers are rotatably connected inside the mobile frame. A drive motor is fixedly connected to one side of the rollers. The drive motor is fixedly connected to one side of the mobile frame. The roller trough is opened inside the workbench. The rollers are locked inside the roller trough. A spraying mechanism is installed inside the mobile frame. A hose is installed on the spraying mechanism. A nozzle is installed at the output end of the spraying mechanism.
[0007] As a further description of the above technical solution: The spraying mechanism consists of a water pump and a storage tank.
[0008] As a further description of the above technical solution: The limiting device includes a frame, which is fixedly connected to the upper surface of the workbench, and an installation groove is provided inside the frame.
[0009] As a further description of the above technical solution: The mounting groove is provided with an inclined groove to facilitate the feeding of the insulation board body to the side.
[0010] As a further description of the above technical solution: The recycling device includes a through pipe and a receiving box. The through pipe runs through the workbench and the frame. The receiving box is fixedly connected to the lower surface of the workbench. A discharge pipe is installed below the receiving box, and a valve is installed inside the discharge pipe.
[0011] As a further description of the above technical solution: The cross-section of the receiving box is designed to facilitate material flow in an inverted cone shape.
[0012] An insulation board includes an insulation board body, which overlaps within the mounting groove.
[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. In this utility model, by setting a drive motor and a spraying mechanism, the drive motor drives the rollers to rotate in the groove and pushes the moving frame to move along the worktable. At the same time, the spraying mechanism, under the action of the water pump, transports the silicon carbide material in the storage box to the nozzle through the hose. During the movement, the nozzle can evenly spray the insulation board body in the frame, thereby realizing the simultaneous spraying of multiple insulation boards at one time. This avoids the problem that traditional manual spraying can only process one board at a time and the spraying is uneven, thus improving the spraying efficiency and coating quality.
[0014] 2. In this utility model, the frame is used to position and support the insulation board body. The mounting groove inside the frame can stably place the insulation board body, ensuring that the position does not shift during the spraying process. At the same time, the inclined groove opened in the mounting groove can naturally guide the silicon carbide material to the side of the insulation board body during the spraying process, so that the material is distributed to the four sides under the combined action of gravity and spraying force, realizing multi-sided uniform coating of the insulation board body, improving the spraying coverage and consistency.
[0015] 3. In this utility model, through the set recycling device, excess silicon carbide material can flow into the receiving box along the pipe during the spraying process. The receiving box adopts an inverted conical cross-section structure, so that the material can be smoothly concentrated to the bottom under the action of gravity, avoiding the problem of accumulation and blockage. Finally, the material can be discharged through the discharge pipe, and the flow rate can be controlled by the valve. This can not only ensure the smooth recycling operation, but also effectively reduce material waste and reduce production costs. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of a silicon carbide coating processing equipment and insulation board proposed in this utility model. Figure 2 This utility model proposes a silicon carbide coating processing equipment and an insulation board. Figure 1 Enlarged structural diagram of part A in the middle; Figure 3 This is a three-dimensional structural diagram of a silicon carbide coating processing equipment and a thermal insulation board limiting device proposed in this utility model. Figure 4 This is a three-dimensional structural diagram of a silicon carbide coating processing equipment and an insulation board receiving box proposed in this utility model.
[0017] Legend: 1. Connecting seat; 2. Workbench; 3. Mobile spraying device; 301. Moving frame; 302. Roller; 303. Roller groove; 304. Drive motor; 305. Spraying mechanism; 306. Hose; 307. Spray nozzle; 4. Limiting device; 401. Frame; 402. Mounting groove; 403. Insulation board body; 5. Recycling device; 501. Through pipe; 502. Receiving box; 503. Discharge pipe; 504. Valve. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-4 , First embodiment: This utility model provides a technical solution: a silicon carbide coating processing equipment and insulation board, including a connecting seat 1, a workbench 2 fixedly connected to the connecting seat 1, a mobile spraying device 3 installed on the workbench 2, a limiting device 4 installed on the workbench 2, and a recycling device 5 fixedly connected to the bottom of the workbench 2. The mobile spraying device 3 includes a mobile frame 301 and a roller 303. A roller 302 is rotatably connected inside the mobile frame 301. A drive motor 304 is fixedly connected to one side of the roller 302. The drive motor 304 is fixedly connected to one side of the mobile frame 301. The roller 303 is opened in the worktable 2. The roller 302 is locked in the roller 303. When the drive motor 304 drives the roller 302 to rotate, the roller 303 can limit the movement trajectory of the roller 302, so that the mobile frame 301 moves smoothly along the worktable 2, avoiding the problem of uneven spraying caused by deviation during the spraying process. A spraying mechanism 305 is installed inside the mobile frame 301. A hose 306 is installed on the spraying mechanism 305. A nozzle 307 is installed at the output end of the spraying mechanism 305. The spraying mechanism 305 is connected to the nozzle 307 through the hose 306. The material is continuously transported to the nozzle 307 under the action of the water pump. The nozzle 307 can atomize the material and spray it evenly, ensuring that the silicon carbide coating is more finely distributed on the surface of the insulation board body 403 and avoiding local accumulation.
[0020] Specifically, such as Figure 2-3 As shown, the spraying mechanism 305 consists of a water pump and a storage tank. The limiting device 4 includes a frame 401, which is fixedly connected to the upper surface of the workbench 2. An installation groove 402 is provided in the frame 401. An inclined groove is provided in the installation groove 402 to facilitate the feeding of material onto the side of the insulation board body 403. The installation groove 402 is used to place the insulation board body 403, and the inclined groove allows the material to be naturally guided to the side of the insulation board body 403 during the spraying process, thereby achieving effective coverage of the four sides of the board and improving the integrity of the coating.
[0021] During operation, a drive motor 304 and a spraying mechanism 305 are configured. The drive motor 304 drives the roller 302 to rotate in the groove 303 and pushes the moving frame 301 to move along the worktable 2. At the same time, the spraying mechanism 305, under the action of the water pump, transports the silicon carbide material in the storage box to the nozzle 307 through the hose 306. During the movement, the nozzle 307 can evenly spray the insulation board body 403 in the frame 401, thereby realizing the simultaneous spraying of multiple insulation boards at one time. The frame 401 is configured to position and support the insulation board body 403. The mounting groove 402 in the frame 401 can stably place the insulation board body 403, ensuring that the position does not shift during the spraying process. At the same time, the inclined groove in the mounting groove 402 can naturally guide the silicon carbide material to the side of the insulation board body 403 during the spraying process, so that the material is distributed to the four sides under the combined action of gravity and spraying force.
[0022] Second embodiment: Specifically, such as Figure 4 As shown, the recycling device 5 includes a through pipe 501 and a receiving box 502. The through pipe 501 is connected through the workbench 2 and the frame 401. The receiving box 502 is fixedly connected to the lower surface of the workbench 2. A discharge pipe 503 is installed below the receiving box 502. A valve 504 is installed inside the discharge pipe 503. The cross-section of the receiving box 502 is set as an inverted cone shape to facilitate the flow of materials.
[0023] An insulation board includes an insulation board body 403, which overlaps within an installation groove 402.
[0024] During operation, excess silicon carbide material can flow into the receiving box 502 through the recycling device 5 during the spraying process via the pipe 501. The receiving box 502 adopts an inverted conical cross-section structure, which allows the material to be smoothly concentrated at the bottom under the action of gravity, avoiding the problem of accumulation and blockage. Finally, the material can be discharged through the discharge pipe 503, and the flow rate can be controlled by the valve 504. This ensures smooth recycling operation, effectively reduces material waste, and lowers production costs.
[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A silicon carbide coating processing equipment and insulation board, comprising a connecting seat (1), characterized in that, A workbench (2) is fixedly connected to the connecting seat (1), a mobile spraying device (3) is installed on the workbench (2), a limit device (4) is installed on the workbench (2), and a recycling device (5) is fixedly connected to the bottom of the workbench (2). The mobile spraying device (3) includes a mobile frame (301) and a roller (303). A roller (302) is rotatably connected inside the mobile frame (301). A drive motor (304) is fixedly connected to one side of the roller (302). The drive motor (304) is fixedly connected to one side of the mobile frame (301). The roller (303) is opened in the workbench (2). The roller (302) is locked in the roller (303). A spraying mechanism (305) is installed inside the mobile frame (301). A hose (306) is installed on the spraying mechanism (305). A nozzle (307) is installed at the output end of the spraying mechanism (305).
2. The silicon carbide coating processing equipment and insulation board according to claim 1, characterized in that, The spraying mechanism (305) consists of a water pump and a storage tank.
3. The silicon carbide coating processing equipment and insulation board according to claim 1, characterized in that, The limiting device (4) includes a frame (401), which is fixedly connected to the upper surface of the workbench (2), and an installation groove (402) is provided inside the frame (401).
4. The silicon carbide coating processing equipment and insulation board according to claim 3, characterized in that, The mounting groove (402) is provided with an inclined groove to facilitate feeding the insulation board body (403) onto the side.
5. The silicon carbide coating processing equipment and insulation board according to claim 1, characterized in that, The recycling device (5) includes a through pipe (501) and a receiving box (502). The through pipe (501) is connected through the workbench (2) and the frame (401). The receiving box (502) is fixedly connected to the lower surface of the workbench (2). A discharge pipe (503) is installed below the receiving box (502). A valve (504) is installed inside the discharge pipe (503).
6. The silicon carbide coating processing equipment and insulation board according to claim 5, characterized in that, The cross-section of the receiving box (502) is configured as an inverted cone shape to facilitate material flow.
7. An insulation board, characterized in that, It includes an insulation board body (403), which overlaps within the mounting groove (402) as described in claim 3.