A valve surface paint spraying device
Patent Information
- Application Number
- CN202522066833.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-09-25
AI Technical Summary
然而仍存在以下缺陷,现有的喷漆装置虽然可以同时对多个阀门进行喷漆,但是在喷漆过程中阀门的另外一侧难以喷到,从而导致喷漆不均匀
[0013]1.本实用新型通过波浪槽与连接杆等的配合使用,从而带动阀门做上下往复式运动并旋转,使整个阀门在喷漆过程中能够得到全方位、均匀的喷涂,显著提高了喷漆的均匀度和质量度。
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Figure CN224878312U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spray painting technology, and more specifically to a valve surface spray painting device. Background Technology
[0002] As an indispensable fluid control component in industrial production, the quality of valve surface treatment directly affects the service life and sealing performance of valves. To improve valve performance, surface painting is often required to prevent corrosion, rust, and enhance aesthetics.
[0003] A search revealed Chinese patent CN212349261U, which discloses a surface painting device for valve production, including a base plate with a processing device fixedly connected to the left side of the upper surface of the base plate. However, the existing painting device still has the following drawbacks: although it can paint multiple valves simultaneously, it is difficult to spray the other side of the valve during the painting process, resulting in uneven painting. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a valve surface painting device to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: a valve surface painting device, including a shell and a door panel rotatably connected to one side of the shell via a hinge. The inner walls of both sides of the shell are provided with painting components for painting the valve. A first housing is fixedly connected to the top of the shell at its center. A sliding rod is slidably connected to the inner wall of the top of the shell, with one end of the sliding rod passing through the shell. Two symmetrically arranged connecting rods are fixedly connected to the outer circumference of the sliding rod at the top of the shell. One end of each connecting rod is rotatably connected to a ball bearing. A wave groove is formed on the inner circumference of the first housing to accommodate the sliding of the two ball bearings. A clamping component for fixing the valve is provided at the bottom of the sliding rod. A driving component for rotating the sliding rod is provided on the inner wall of the top of the first housing.
[0006] As a further embodiment of this utility model, the painting assembly includes a feed pipe fixedly connected to the inner wall of one side of the housing and passing through the housing at one end, and two symmetrically arranged spray nozzles fixedly connected to the end of the feed pipe located inside the housing.
[0007] As a further embodiment of this utility model, the clamping assembly includes a connecting frame fixedly connected to the bottom of the slide rod. A second housing is fixedly connected to the bottom of the connecting frame. A plurality of sliding grooves are evenly distributed and penetrate the second housing on the bottom inner wall. A clamping block is slidably connected in the sliding groove. A fixing block is fixedly connected to one side of the clamping block. An electric push rod is fixedly connected to the top of the second housing at the middle position. The electric push rod is located inside the connecting frame. The piston end of the electric push rod passes through the second housing, and a plurality of wedge blocks are fixedly connected to the outer circumference of the piston end. The top of the wedge block has an inclined surface for pushing the fixing block to move. A friction block is detachably installed on the bottom outer side of the clamping block by screws. The outer side of the friction block is an arc-shaped surface that matches the inner wall of the valve inlet, and the arc-shaped surface has a plurality of evenly distributed anti-slip textures.
[0008] As a further embodiment of this utility model, a spring is fixedly connected to one side of the clamping block, and the other end of the spring is fixed to the second housing.
[0009] As a further embodiment of this utility model, a guide rod is fixedly connected between the inner walls of the two sides of the slide groove, and the guide rod is slidably connected to the clamping block.
[0010] As a further embodiment of this utility model, the drive assembly includes a connecting shaft rotatably connected to the inner wall of the top of the first housing and located in the middle position via a bearing. A groove is provided in the slide rod, and an elliptical block is slidably connected in the groove. One end of the connecting shaft passes through the slide rod and is fixedly connected to the elliptical block. A servo motor that drives the connecting shaft to rotate along the axis is fixedly connected to the top of the first housing.
[0011] As a further embodiment of this invention, a collection box for collecting paint is placed on the bottom inner wall of the outer casing.
[0012] The technical effects and advantages of this utility model are as follows:
[0013] 1. This utility model uses the combination of wave groove and connecting rod to drive the valve to make up-down reciprocating motion and rotation, so that the entire valve can be sprayed in all directions and evenly during the painting process, which significantly improves the uniformity and quality of the paint spraying.
[0014] 2. This utility model, by incorporating a door panel, prevents small paint droplets from scattering into the air during the painting process, thus avoiding potential harm to the health of workers.
[0015] 3. This utility model uses a clamping assembly to clamp the valve securely at the inlet position, avoiding clamping the outer wall of the valve and affecting the surface paint. Attached Figure Description
[0016] Figure 1This is a three-dimensional structural diagram of the present invention.
[0017] Figure 2 This is a partial cross-sectional view of the present invention.
[0018] Figure 3 This is a cross-sectional view of the first shell structure of this utility model.
[0019] Figure 4 This is a cross-sectional view of the slide bar structure of this utility model.
[0020] Figure 5 This is a cross-sectional view of the second shell structure of this utility model.
[0021] The attached figures are labeled as follows: 1. First housing; 2. Outer shell; 3. Door panel; 4. Feed pipe; 5. Nozzle; 6. Collection box; 7. Corrugated groove; 8. Connecting shaft; 9. Ball bearing; 10. Connecting rod; 11. Slide rod; 12. Second housing; 13. Connecting frame; 14. Groove; 15. Elliptical block; 16. Electric push rod; 17. Fixing block; 18. Wedge block; 19. Slide groove; 20. Clamping block; 21. Guide rod; 22. Spring. Detailed Implementation
[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. This utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] Reference Figures 1-5This utility model provides a valve surface painting device, including a housing 2 and a door panel 3 rotatably connected to one side of the housing 2 via a hinge. A first housing 1 is bolted to the top of the housing 2 and located in the middle position. A slide rod 11 is slidably connected to the inner wall of the top of the housing 2, and one end of the slide rod 11 passes through the housing 2. Two symmetrically arranged connecting rods 10 are bolted to the outer circumferential wall of the slide rod 11 at the top of the housing 2. A ball bearing 9 is rotatably connected to one end of the connecting rod 10. A wave groove 7 is formed on the inner circumferential wall of the first housing 1 to cooperate with the sliding of the two ball bearings 9. A drive assembly for driving the slide rod 11 to rotate is provided on the inner wall of the top of the first housing 1. The drive assembly includes a connecting shaft 8 rotatably connected to the inner wall of the top of the first housing 1 and located in the middle position via a bearing. A groove 14 is formed in the slide rod 11, and an elliptical block 15 is slidably connected in the groove 14. One end of the connecting shaft 8 passes through the door panel 15. The slide bar 11 is fixedly connected to the elliptical block 15. A servo motor that drives the connecting shaft 8 to rotate along the axis is fixed to the top of the first housing 1 by bolts. When the servo motor is started, it drives the connecting shaft 8 to rotate. The connecting shaft 8 drives the slide bar 11 to rotate through the elliptical block 15. At the same time, the elliptical block 15 slides in the groove 14. When the drive assembly is started, the drive assembly drives the slide bar 11 to rotate. The slide bar 11 drives the two connecting rods 10 to rotate. The two connecting rods 10 drive the two balls 9 to slide in the wave groove 7. Due to the shape of the wave groove 7, the two balls 9 make reciprocating motion in the wave groove 7. The two balls 9 drive the two connecting rods 10 to make up-down reciprocating motion. The two connecting rods 10 drive the slide bar 11 to make up-down reciprocating motion. The slide bar 11 drives the valve on the clamping assembly to make up-down reciprocating motion and rotate, thereby uniformly spraying paint on the valve and improving the uniformity of the paint spraying.
[0024] In this embodiment, both inner walls of the outer casing 2 are provided with a paint spraying assembly for spraying paint onto the valve. The paint spraying assembly includes a feed pipe 4 that is fixed to one inner wall of the outer casing 2 by bolts and has one end passing through the outer casing 2. Two symmetrically arranged nozzles 5 are welded to one end of the feed pipe 4 located inside the outer casing 2. The paint outlet pipe of the external paint spraying system is connected to the feed pipe 4. The paint enters from the feed pipe 4 and is then diverted to the two nozzles 5 for spraying, thereby ensuring that the paint can be sprayed evenly onto the valve.
[0025] The external painting system consists of paint buckets, pumps, pipes, etc. Those skilled in the art can set it up according to actual needs, which will not be described in detail here.
[0026] In this embodiment, the bottom of the slide rod 11 is provided with a clamping assembly for fixing the valve. The clamping assembly includes a connecting frame 13 fixed to the bottom of the slide rod 11 by bolts. The bottom of the connecting frame 13 is fixed with a second housing 12 by bolts. The bottom inner wall of the second housing 12 has a plurality of grooves 19 that penetrate the second housing 12 and are evenly distributed. A clamping block 20 is slidably connected in the grooves 19. A fixing block 17 is fixed to one side of the clamping block 20 by bolts. An electric push rod 16 is fixed to the top of the second housing 12 and located in the middle by bolts. The electric push rod 16 is located in the connecting frame 13. The piston end of the electric push rod 16 passes through the second housing 12, and a plurality of wedge blocks 18 are fixed to the outer circumference of the piston end by bolts. The top of the wedge block 18 has an inclined surface for pushing the fixing block 17 to move. The bottom outer side of the clamping block 20 is fixed with screws. The friction block is detachably installed. The outer side of the friction block is an arc-shaped surface that matches the inner wall of the valve inlet. The arc-shaped surface is provided with multiple evenly distributed anti-slip patterns. The anti-slip patterns on the arc-shaped surface of the friction block increase the friction between the friction block of the clamping block 20 and the valve, so that the clamping block 20 can hold the valve more stably through the friction block, preventing the valve from shaking or falling off during the painting process. Since the friction block is detachable, different friction blocks can be adapted to different valve inlet inner diameters. When the electric push rod 16 is activated, its piston end drives multiple wedge blocks 18 to move downwards simultaneously. The inclined surface of the wedge block 18 contacts the fixed block 17, pushing the multiple fixed blocks 17 to move outwards. The fixed block 17 drives the clamping block 20 to move outwards along the direction of the slide groove 19, thereby clamping the valve inlet.
[0027] It should be noted that the friction block in this application is made of high-temperature friction modifier and corrosion-resistant material to ensure a stable coefficient of friction and high-temperature resistance. Those skilled in the art can set it according to actual needs, which will not be elaborated here.
[0028] In this embodiment, a spring 22 is fixed to one side of the clamping block 20 by bolts, and the other end of the spring 22 is fixed to the second housing 12. The spring 22 can assist the clamping block 20 to quickly return to the initial position and prepare for the next clamping.
[0029] In this embodiment, a guide rod 21 is fixed between the inner walls of both sides of the slide groove 19 by bolts, and the guide rod 21 is slidably connected to the clamping block 20. The guide rod 21 plays the role of guiding and supporting the sliding of the clamping block 20, ensuring that the clamping block 20 can slide smoothly along the predetermined trajectory, and avoiding the clamping block 20 from deviating or shaking during the sliding process.
[0030] In this embodiment, a collection box 6 for collecting paint is placed on the bottom inner wall of the outer casing 2. The collection box 6 collects the dripping paint, ensuring a clean working environment.
[0031] It should be noted that the servo motor and electric push rod 16 used in this application are existing technologies, and those skilled in the art can set them according to actual needs, which will not be elaborated here.
[0032] The use of this utility model involves the following steps:
[0033] S1: Open the door panel 3, insert the valve inlet into the outside of multiple clamping blocks 20, and then start the electric push rod 16. Its piston end drives multiple wedge blocks 18 to move downwards simultaneously. The inclined surface of the wedge block 18 contacts the fixed block 17, pushing multiple fixed blocks 17 to move outwards. The fixed block 17 drives the clamping blocks 20 to move outwards along the direction of the slide groove 19. Multiple clamping blocks 20 contact the inner wall of the valve inlet through the friction block and form a squeezing state, thereby clamping the valve inlet.
[0034] S2: Then close door panel 3;
[0035] S3: Then the paint outlet pipe of the external painting system is connected to the feed pipe 4. The paint enters from the feed pipe 4 and is then split into two nozzles 5 to spray out onto the valve.
[0036] S4: Simultaneously start the servo motor, which drives the connecting shaft 8 to rotate. The connecting shaft 8 drives the slide rod 11 to rotate through the elliptical block 15. At the same time, the elliptical block 15 slides in the groove 14. The slide rod 11 drives the two connecting rods 10 to rotate. The two connecting rods 10 drive the two balls 9 to slide in the wave groove 7. Due to the shape of the wave groove 7, the two balls 9 reciprocate in the wave groove 7. The two balls 9 drive the two connecting rods 10 to reciprocate up and down. The two connecting rods 10 drive the slide rod 11 to reciprocate up and down. The slide rod 11 drives the valve on the clamping assembly to reciprocate up and down and rotate.
[0037] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.
[0038] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
Claims
1. A valve surface painting device, comprising a housing (2) and a door panel (3) rotatably connected to one side of the housing (2) via a hinge, characterized in that: The inner walls on both sides of the outer shell (2) are provided with a spraying assembly for spraying paint on the valve. The top of the outer shell (2) and located in the middle position are fixedly connected to a first shell (1). The inner wall of the top of the outer shell (2) is slidably connected to a slide rod (11), and one end of the slide rod (11) passes through the outer shell (2). The outer circumferential wall of the slide rod (11) at the top of the outer shell (2) is fixedly connected to two symmetrically arranged connecting rods (10). One end of the connecting rod (10) is rotatably connected to a ball (9). The inner circumferential wall of the first shell (1) is provided with a wave groove (7) that cooperates with the sliding of the two balls (9). The bottom of the slide rod (11) is provided with a clamping assembly for fixing the valve. The inner wall of the top of the first shell (1) is provided with a driving assembly for rotating the slide rod (11).
2. The valve surface painting device according to claim 1, characterized in that: The painting assembly includes a feed pipe (4) fixedly connected to the inner wall of one side of the housing (2) and passing through the housing (2) at one end. Two symmetrically arranged spray nozzles (5) are fixedly connected to one end of the feed pipe (4) inside the housing (2).
3. The valve surface painting device according to claim 1, characterized in that: The clamping assembly includes a connecting frame (13) fixedly connected to the bottom of the slide rod (11). A second housing (12) is fixedly connected to the bottom of the connecting frame (13). A plurality of sliding grooves (19) are evenly distributed and penetrate the bottom inner wall of the second housing (12). A clamping block (20) is slidably connected in the sliding groove (19). A fixing block (17) is fixedly connected to one side of the clamping block (20). An electric push rod is fixedly connected to the top of the second housing (12) at the middle position. 16), and the electric push rod (16) is located inside the connecting frame (13). The piston end of the electric push rod (16) passes through the second housing (12) and a plurality of wedge blocks (18) are fixedly connected to the outer circumference of the piston end. The top of the wedge block (18) is provided with an inclined surface that pushes the fixed block (17) to move. The bottom outer side of the clamping block (20) is detachably installed with a friction block by screws. The outer side of the friction block is an arc-shaped surface that matches the inner wall of the valve inlet, and the arc-shaped surface is provided with a plurality of uniformly distributed anti-slip textures.
4. A valve surface painting device according to claim 3, characterized in that: A spring (22) is fixedly connected to one side of the clamping block (20), and the other end of the spring (22) is fixed to the second housing (12).
5. A valve surface painting device according to claim 3, characterized in that: A guide rod (21) is fixedly connected between the inner walls of the two sides of the slide (19), and the guide rod (21) is slidably connected to the clamping block (20).
6. A valve surface painting device according to claim 1, characterized in that: The drive assembly includes a connecting shaft (8) rotatably connected to the inner wall of the top of the first housing (1) and located in the middle position via a bearing. A groove (14) is provided in the slide rod (11), and an elliptical block (15) is slidably connected in the groove (14). One end of the connecting shaft (8) passes through the slide rod (11) and is fixedly connected to the elliptical block (15). A servo motor that drives the connecting shaft (8) to rotate along the axis is fixedly connected to the top of the first housing (1).
7. A valve surface painting device according to claim 2, characterized in that: A collection box (6) for collecting paint is placed on the bottom inner wall of the outer casing (2).
Citation Information
Patent Citations
Surface paint spraying device for valve production
CN212349261U