A kind of compressor shell surface smears super-hydrophobic material smearing device
Patent Information
- Application Number
- CN202522572696.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0004]为了弥补以上不足，本实用新型提供了一种压缩机壳体表面涂抹超疏水材料的涂抹装置，旨在改善现有技术中存在超疏水材料涂抹不均匀，或者大量溢出的现象，因此增加了空调压缩机壳体超疏水材料涂抹加工材料成本，从而不便于操作人员使用的问题
1、本实用新型中，通过将压缩机放入在支撑台的表面上进行限位，此时在将料泵启动，使得存料箱内部的涂料通过伸缩管输送至连接块上，使得多个T型板组成的阻挡板进行打开，随后当料泵关闭时，减少连接块内侧的涂料机压缩，此时扭力弹簧将T型板进行复位，进而对涂料进行阻挡即可，因此实现了有效地解决涂料大量溢出的问题，从而避免造成一定浪费，提高装置的实用性。
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Figure CN224878339U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of compressor housing technology, and in particular to a coating device for coating a superhydrophobic material onto the surface of a compressor housing. Background Technology
[0002] With the increasing demands for equipment performance and reliability across industries, as well as growing environmental awareness, the application of superhydrophobic materials in equipment such as compressors is becoming increasingly popular. As a core power source, the stability and reliability of compressors are crucial. Good casing protection can extend the compressor's service life and ensure its normal operation. Superhydrophobic materials, due to their extremely low surface energy, make it difficult for water droplets to adhere to their surface, effectively preventing condensation buildup and corrosion. Applying superhydrophobic materials to the compressor casing surface can significantly improve the casing's waterproof and corrosion-resistant properties, reduce maintenance costs, and improve the compressor's working efficiency and operational stability. In some industrial production processes with extremely high requirements for operational stability, the stable operation of the compressor is directly related to the normal operation of the entire production line; therefore, the requirements for the casing's protective performance are extremely stringent.
[0003] The coating device mainly consists of four core parts: a conveying system, a spraying system, a control system, and a recycling system. The conveying system is responsible for accurately conveying the compressor housing to each working area, ensuring that it maintains a stable position and posture during the coating process. In contrast, traditional coating devices often suffer from uneven application of superhydrophobic materials or excessive overflow during use, which increases the material cost of coating the air conditioning compressor housing with superhydrophobic materials and makes it inconvenient for operators to use. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a coating device for coating superhydrophobic materials on the surface of a compressor housing. It aims to improve the problem that the coating of superhydrophobic materials is uneven or overflows in the prior art, which increases the material cost of coating superhydrophobic materials on the air conditioning compressor housing and makes it inconvenient for operators to use.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a coating device for coating a superhydrophobic material onto the surface of a compressor housing, comprising a processing table, a material storage box fixedly connected to the right side of the processing table, a material pump connected to the middle of the right side of the material storage box, an output end of the material pump connected to a telescopic pipe, the other end of the telescopic pipe connected to a connecting block, torsion springs fixedly connected to the inner periphery of the connecting block, a T-shaped plate fixedly connected to the other end of the torsion springs, an elongated tube connected to the bottom end of the connecting block, nozzles connected to the bottom of the outer wall of the elongated tube, a base plate fixedly connected to the bottom inner side of the processing table, a support platform fixedly connected to the top of the base plate, and a translation mechanism provided on the rear top of the processing table for adjusting the coating spraying position.
[0006] The above technical solution involves a storage bin cleverly fixed to the right side of the processing table. This storage bin serves as the main storage unit for the paint, providing a continuous supply of paint for the entire processing. The middle right side of the storage bin is connected to the material pump via a precision pipe, and the other end of the telescopic pipe is tightly connected to the connecting block, ensuring a stable connection of the pipe. The bottom end of the connecting block is connected to a slender tube, and multiple nozzles are evenly distributed on the bottom of the outer wall of the tube. These nozzles spray the material at a uniform speed and pressure.
[0007] As a further description of the above technical solution: The translation mechanism includes a U-shaped frame 1. The bottom of the U-shaped frame 1 is fixedly connected to the top rear side of the processing table. A servo motor 1 is fixedly connected to the left side of the U-shaped frame 1. The output end of the servo motor 1 passes through the left side of the U-shaped frame 1 and is fixedly connected to a lead screw 1. A slide plate 2 is threadedly connected to the outer wall of the lead screw 1. A slide rod 1 is slidably connected to the front and rear sides of the interior of the slide plate 2. The top of the slide plate 2 is fixedly connected to the U-shaped frame 2. A servo motor 2 is fixedly connected to the rear side of the U-shaped frame 2. The output end of the servo motor 2 passes through the rear side of the U-shaped frame 2 and is fixedly connected to a lead screw 2. A slide plate 1 is threadedly connected to the outer wall of the lead screw 2. Slide rods 2 are slidably connected to the left and right sides of the interior of the slide plate 1. Connecting plates are fixedly connected to the left and right sides of the outer wall of the slide plate 1. The bottom of the connecting plate is fixedly connected to the top of the connecting block.
[0008] The above technical solution involves a U-shaped frame fixedly connected to the processing table on the right side via bolts. A servo motor is installed on the left side of the U-shaped frame. The output end of the servo motor passes through the left side of the U-shaped frame and is tightly connected to a lead screw. A slide plate is threadedly connected to the outer wall of the lead screw. The slide plate is slidably connected to a slide rod and tightly connected to the lead screw.
[0009] As a further description of the above technical solution: The front side of the processing table is provided with an L-shaped groove, and a baffle is engaged with the inside of the L-shaped groove.
[0010] The above technical solution involves a baffle that engages with the inside of an L-shaped groove. This baffle prevents material from splashing and is also easy to disassemble and clean.
[0011] As a further description of the above technical solution: The bottom left and right sides of the processing table are fixedly connected with L-shaped support legs, and the bottom of the L-shaped support legs is fixedly connected with anti-slip pads.
[0012] The above technical solution involves fixing an L-shaped support leg to both the left and right sides of the bottom of the processing table, with anti-slip pads installed on the bottom of the L-shaped support leg, ensuring the stability and safety of the processing table during operation.
[0013] As a further description of the above technical solution: A storage box is fixedly connected to the center of the bottom surface of the processing table. An L-shaped tube is connected to the right side of the storage box, and a knob is threaded to the bottom of the L-shaped tube.
[0014] The above technical solution involves an L-shaped tube connected to the right side of the storage box, with a knob threaded to the bottom of the L-shaped tube, allowing users to easily adjust the opening size of the L-shaped tube to control the flow rate of the material.
[0015] As a further description of the above technical solution: The front right side of the storage box is threaded with a feeding pipe, and the top of the outer wall of the feeding pipe is threaded with a knob.
[0016] The above technical solution involves a feeding pipe threaded to the front right side of the storage box, with a knob threaded to the top of the outer wall of the feeding pipe to facilitate the addition of coating to the inside.
[0017] As a further description of the above technical solution: A controller is fixedly connected to the middle left side of the processing table. The controller is electrically connected to servo motor one, servo motor two and material pump respectively.
[0018] Through the above technical solution, this controller is the control center of the entire device. It is electrically connected to servo motor one, servo motor two and the material pump respectively. Users can conveniently adjust the operating parameters and status of each device through the controller.
[0019] As a further description of the above technical solution: A handle is fixedly connected to the center of the front side of the baffle, and an arc-shaped strip is fixedly connected to the top of the support platform.
[0020] The above technical solution involves a handle fixedly connected to the center of the front side of the baffle, allowing users to easily open and close the baffle.
[0021] This utility model has the following beneficial effects: 1. In this utility model, by placing the compressor on the surface of the support platform for limiting, the material pump is then started, allowing the paint inside the storage tank to be transported to the connecting block through the telescopic tube, causing the blocking plate composed of multiple T-shaped plates to open. Subsequently, when the material pump is turned off, the compression of the paint inside the connecting block is reduced. At this time, the torsion spring resets the T-shaped plate, thereby blocking the paint. Therefore, the problem of excessive paint overflow is effectively solved, thus avoiding waste and improving the practicality of the device.
[0022] 2. In this utility model, the servo motor on the U-shaped frame is started, which drives the lead screw and the sliding plate to move left and right along the slide rod, so as to evenly spray the paint onto the compressor. Then the servo motor is started, which drives the lead screw to rotate, so that the sliding plate and the connecting plate move along the front and back sides of the slide rod to adjust the spraying position of the paint, thereby ensuring that the paint can be evenly applied to the surface of the compressor, improving the use effect of the coating device and making it easier for operators to use. Attached Figure Description
[0023] Figure 1 This is a front perspective view of a coating device for coating a superhydrophobic material onto the surface of a compressor housing, as proposed in this utility model. Figure 2 This is a side view of a coating device for coating a superhydrophobic material onto the surface of a compressor housing, as proposed in this utility model. Figure 3 This is a partial structural diagram of a coating device for coating a superhydrophobic material onto the surface of a compressor housing, as proposed in this utility model. Figure 4 This is a structural illustration of a coating device for coating a superhydrophobic material onto the surface of a compressor housing, as proposed in this utility model. Figure 5 This is a structurally disassembled schematic diagram of a coating device for coating a superhydrophobic material onto the surface of a compressor housing, as proposed in this utility model.
[0024] Legend: 1. Processing table; 2. Translation mechanism; 201. Servo motor 1; 202. Slide rod 1; 203. U-shaped frame 1; 204. Lead screw 1; 205. Servo motor 2; 206. Connecting plate; 207. Slide plate 1; 208. Slide rod 2; 209. Lead screw 2; 210. U-shaped frame 2; 211. Slide plate 2; 3. Base plate; 4. L-shaped support leg; 5. Anti-slip mat; 6. Handle; 7. Storage box; 8. Baffle; 9. L-shaped groove; 10. Knob 1; 11. L-shaped tube; 12. Material pump; 13. Storage box; 14. Telescopic tube; 15. Support platform; 16. Knob 2; 17. Feeding tube; 18. Connecting block; 19. Nozzle; 20. Long tube; 21. Controller; 22. Arc strip; 23. Torsion spring; 24. T-shaped plate. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 An embodiment of this utility model provides: a coating device for coating a superhydrophobic material onto the surface of a compressor housing, comprising a processing table 1, a storage box 13 fixedly connected to the right side of the processing table 1, a material pump 12 connected to the middle of the right side of the storage box 13, an output end of the material pump 12 connected to a telescopic tube 14, the other end of the telescopic tube 14 connected to a connecting block 18, torsion springs 23 fixedly connected to the inner periphery of the connecting block 18, a T-shaped plate 24 fixedly connected to the other end of the torsion springs 23, a long tube 20 connected to the bottom of the connecting block 18, nozzles 19 connected to the bottom of the outer wall of the long tube 20, a base plate 3 fixedly connected to the bottom of the inner side of the processing table 1, a support platform 15 fixedly connected to the top of the base plate 3, a translation mechanism 2 provided on the rear side of the top of the processing table 1, the translation mechanism 2 being used to adjust the coating spraying position, a storage box 7 fixedly connected to the middle of the bottom surface of the processing table 1, an L-shaped tube 11 connected to the right side of the storage box 7, and a knob 10 threadedly connected to the bottom of the L-shaped tube 11; Specifically, through the inner perimeter of the connecting block 18, these torsion springs 23 not only provide the necessary elastic support, but also ensure the stability and durability of the connection. The other end of the torsion spring 23 is tightly connected to a uniquely shaped T-shaped plate 24. A sturdy base plate 3 is fixedly installed on the inner bottom of the processing table 1. The top of the base plate 3 supports a support platform 15 for supporting the items to be sprayed, which can achieve precise adjustment of the paint spraying position. This storage box 7 is not only used to store various spraying tools and spare parts, but also provides a convenient storage space, making the entire spraying work more efficient and orderly.
[0027] Please see the appendix Figure 3 The translation mechanism 2 includes a U-shaped frame 203. The bottom of the U-shaped frame 203 is fixedly connected to the top rear side of the processing table 1. A servo motor 201 is fixedly connected to the left side of the U-shaped frame 203. The output end of the servo motor 201 passes through the left side of the U-shaped frame 203 and is fixedly connected to a lead screw 204. A slide plate 211 is threadedly connected to the outer wall of the lead screw 204. A slide rod 202 is slidably connected to the front and rear sides of the slide plate 211. A U-shaped frame 202 is fixedly connected to the top of the slide plate 211. The second frame 210 has a servo motor 205 fixedly connected to its rear side. The output end of the servo motor 205 passes through the rear side of the second frame 210 and is fixedly connected to a lead screw 209. The outer wall of the lead screw 209 is threadedly connected to a slide plate 207. The left and right sides of the slide plate 207 are slidably connected to slide rods 208. The left and right sides of the outer wall of the slide plate 207 are fixedly connected to connecting plates 206. The bottom of the connecting plate 206 is fixedly connected to the top of the connecting block 18. Specifically, the servo motor 201 provides powerful power output, ensuring the stable operation of the entire device. The output end of the servo motor 201 passes through the left side of the U-shaped frame 203, which is closely connected to the lead screw 204. On the outer wall of the lead screw 204, a sliding plate 211 is threadedly connected. This sliding plate 211 can not only slide precisely along the lead screw 204, but also connects to the slide rod 202 through its internal front and rear sliding sides, thus ensuring the stability and accuracy of the sliding. It can not only slide precisely along the lead screw 209, but also connects to the slide rod 208 through its internal left and right sliding sides. This design not only enhances the stability of the sliding, but also allows the sliding plate 207 to be flexibly adjusted in different working scenarios. Whether the sliding plate 207 slides along the lead screw 209, it demonstrates a very high level of technology and practicality.
[0028] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4The processing table 1 has an L-shaped groove 9 on the front side inside. A baffle 8 is engaged with the inside of the L-shaped groove 9. A handle 6 is fixedly connected to the middle of the front side of the baffle 8. An arc-shaped strip 22 is fixedly connected to the top of the support table 15. L-shaped support legs 4 are fixedly connected to the left and right sides of the bottom of the processing table 1. Anti-slip pads 5 are fixedly connected to the bottom of the L-shaped support legs 4. A feeding pipe 17 is threaded to the front right side of the storage box 13. A knob 16 is threaded to the top of the outer wall of the feeding pipe 17. A controller 21 is fixedly connected to the middle left side of the processing table 1. The controller 21 is electrically connected to the servo motor 201, the servo motor 205 and the material pump 12 respectively. Specifically, a sturdy L-shaped support leg 4 is fixedly connected to the left and right sides of the bottom of the processing table 1. These L-shaped support legs 4 not only provide stable support for the entire processing table 1, making the processing table 1 more stable and durable, but also have an anti-slip pad 5 fixedly connected to the bottom of the L-shaped support leg 4. There is a feeding pipe 17 at the front right side of the storage box 13. This feeding pipe 17 not only makes it convenient for operators to add paint into the storage box 13, but also ensures the tightness and reliability of the connection. A knob 16 is threadedly connected to the top of the outer wall of the feeding pipe 17. This knob 16 can not only conveniently control the opening and closing of the feeding pipe 17, but also prevent the paint from leaking or overflowing during the addition process to a certain extent. The controller 21 is highly integrated and intelligent, realizing precise control of servo motor 201, servo motor 205 and material pump 12.
[0029] Working principle: When it is necessary to spray the surface of the compressor, the compressor is first placed on the surface of the support platform 15 for limiting. At this time, the material pump 12 is started, so that the paint inside the storage box 13 is transported to the connecting block 18 through the telescopic tube 14. When the paint fills the connecting block 18, the T-shaped plate 24 fixedly connected to the torsion spring 23 is moved to one side by the continuous compression of the paint, so that the blocking plate 8 composed of multiple T-shaped plates 24 is opened, and the paint is transported through the gap to the long tube 20. Finally, the paint is sprayed onto the surface of the compressor with the nozzle 19. Afterwards, when the material pump 12 is turned off, the compression of the paint inside the connecting block 18 is reduced. At this time, the torsion spring 23 resets the T-shaped plate 24, thereby blocking the paint. Therefore, the problem of excessive paint overflow is effectively solved, thus avoiding waste and improving the practicality of the device. Then, the servo motor 201 on the U-shaped frame 203 is started, which drives the lead screw 204 to move left and right along the slide bar 202 in conjunction with the slide plate 211, so as to evenly spray the paint onto the compressor. Then, the servo motor 205 is started, which drives the lead screw 209 to rotate, so that the slide plate 207 and the connecting plate 206 move along the front and rear sides of the slide bar 208 to adjust the spraying position of the paint, thereby ensuring that the paint can be evenly sprayed on the surface of the compressor, improving the use effect of the coating device and making it easier for operators to use.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A coating device for coating a superhydrophobic material onto the surface of a compressor housing, comprising a processing table (1), characterized in that: A storage box (13) is fixedly connected to the right side of the processing table (1). A material pump (12) is connected to the middle of the right side of the storage box (13). A telescopic pipe (14) is connected to the output end of the material pump (12). A connecting block (18) is connected to the other end of the telescopic pipe (14). Torsion springs (23) are fixedly connected to the inner sides of the connecting block (18). A T-shaped plate (24) is fixedly connected to the other end of the torsion springs (23). A long tube (20) is connected to the bottom of the connecting block (18). A nozzle (19) is connected to the bottom of the outer wall of the long tube (20). A base plate (3) is fixedly connected to the bottom of the inner side of the processing table (1). A support platform (15) is fixedly connected to the top of the base plate (3). A translation mechanism (2) is provided on the rear side of the top of the processing table (1). The translation mechanism (2) is used to adjust the position of the paint spraying.
2. The coating device for coating a superhydrophobic material onto the surface of a compressor housing according to claim 1, characterized in that: The translation mechanism (2) includes a U-shaped frame (203), the bottom of which is fixedly connected to the rear top of the processing table (1). A servo motor (201) is fixedly connected to the left side of the U-shaped frame (203). The output end of the servo motor (201) passes through the left side of the U-shaped frame (203) and is fixedly connected to a lead screw (204). A sliding plate (211) is threaded onto the outer wall of the lead screw (204). A sliding rod (202) is slidably connected to the front and rear sides of the sliding plate (211). A sliding rod (202) is fixedly connected to the top of the sliding plate (211). U-shaped frame two (210), a servo motor two (205) is fixedly connected to the rear side of the U-shaped frame two (210), the output end of the servo motor two (205) passes through the rear side of the U-shaped frame two (210) and is fixedly connected to the lead screw two (209), the outer wall of the lead screw two (209) is threadedly connected to the slide plate one (207), the inner left and right sides of the slide plate one (207) are slidably connected to the slide rod two (208), the outer left and right sides of the slide plate one (207) are fixedly connected to the connecting plate (206), the bottom of the connecting plate (206) is fixedly connected to the top of the connecting block (18).
3. The coating device for coating a superhydrophobic material onto the surface of a compressor housing according to claim 1, characterized in that: The processing table (1) has an L-shaped groove (9) on its front side, and a baffle (8) is engaged with the inside of the L-shaped groove (9).
4. The coating device for coating a superhydrophobic material onto the surface of a compressor housing according to claim 1, characterized in that: The bottom left and right sides of the processing table (1) are fixedly connected with L-shaped support legs (4), and the bottom of the L-shaped support legs (4) is fixedly connected with anti-slip pads (5).
5. The coating device for coating a superhydrophobic material onto the surface of a compressor housing according to claim 1, characterized in that: A storage box (7) is fixedly connected to the middle of the bottom surface of the processing table (1). An L-shaped tube (11) is connected to the right side of the storage box (7). A knob (10) is threaded to the bottom of the L-shaped tube (11).
6. The applicator for coating a superhydrophobic material onto the surface of a compressor housing according to claim 1, characterized in that: The front right side of the storage box (13) is threaded with a feeding pipe (17), and the top of the outer wall of the feeding pipe (17) is threaded with a knob (16).
7. The applicator for coating a superhydrophobic material onto the surface of a compressor housing according to claim 1, characterized in that: A controller (21) is fixedly connected to the middle left side of the processing table (1). The controller (21) is electrically connected to servo motor one (201), servo motor two (205) and material pump (12).
8. The coating device for coating a superhydrophobic material onto the surface of a compressor housing according to claim 3, characterized in that: A handle (6) is fixedly connected to the middle of the front side of the baffle (8), and an arc-shaped strip (22) is fixedly connected to the top of the support platform (15).