An adjustable foolproof atomization assembly
Patent Information
- Application Number
- CN202522505126.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]在雾化组件应用过程中,现有市面雾化阀普遍都存在安装雾化帽后出胶效果调节困难,每次安装雾化帽后效果都具有差异现象,常规改善思路是缩小配合公差或者提升加工精度要求,雾化效果难统一的问题会导致在实际生产过程中需要根据实际效果进行细微调节,同时最终成品可能也会存在比较大的效果差异,为提升重复安装效果一致性,需设计一款能够保证效果一致的前提下还能实时调节雾化效果
1.本实用新型通过在不影响雾化出胶原理基础上,优化阀体使用时多次拆装效果不一致问题,同时通过固定螺母固定雾化帽位置又可以起到重复安装防呆的作用,雾化帽上的刻度镭印可以在初次安装时及后续使用快速调节,避免之前扭动雾化帽不知雾化帽拧动位置问题,从而导致需花较多时间调整雾化效果,因固定了雾化帽位置,后续可以改动其他零件测试时排除雾化帽效果影响,更加直观观察其他结构改动的效果对比,后期维护生产效率也有提升。
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Figure CN224878365U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of the principle and structure of atomizing valve atomizing cap, specifically to an adjustable foolproof atomizing component. Background Technology
[0002] Atomization technology is the process of converting liquids into tiny droplets. It has wide applications in many fields such as medicine, industry, agriculture, and environmental protection. Atomizers can convert liquid medicines into inhalable particles, and atomization technology can convert pesticides into tiny droplets, which can be sprayed evenly on crops and can more comprehensively cover the crop surface.
[0003] In the application of atomizing components, existing atomizing valves on the market generally suffer from difficulties in adjusting the dispensing effect after installing the atomizing cap. The effect varies each time the atomizing cap is installed. Conventional solutions involve reducing the fit tolerance or increasing the processing precision requirements. However, the difficulty in unifying the atomization effect leads to the need for fine adjustments based on the actual effect during production. Furthermore, the final product may also exhibit significant differences in effect. To improve the consistency of the effect after repeated installations, it is necessary to design a valve that can ensure consistent results while also allowing for real-time adjustment of the atomization effect. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an adjustable anti-fogging component, which can effectively solve the problems mentioned in the background technology.
[0005] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides an adjustable foolproof atomizing component, including an atomizing cap and a laser scale mark set on the upper outer wall of the atomizing cap. The atomizing cap is fitted with a glue outlet tube inside, and a nozzle is opened inside one end of the glue outlet tube. A locking nut is set at the end of the atomizing cap near the laser scale mark. The locking nut includes fixing holes, all of which are formed through the interior of the locking nut. Each fixing hole is rotatably connected to a fastening bolt. The inner wall of the locking nut is fitted over the outer side of one end of the atomizing cap. Furthermore, a fixing ring is fixedly connected to one end of the atomizing cap, and fastening holes are provided inside the outer wall of the fixing ring. The fastening bolt is rotatably connected inside the fastening hole, and a fixing nut is fixedly sleeved on the end of the atomizing cap near the locking nut.
[0006] Furthermore, a sealing groove is provided on the outer wall of the atomizing cap near the fixed annular ring. A sealing gasket is fitted inside the sealing groove. The outer side of the sealing gasket is fixedly fitted on one end of the inner wall of the locking nut. An installation groove is provided on the inner wall of the locking nut. The sealing gasket is located inside the installation groove of the locking nut.
[0007] Furthermore, the inner wall of the atomizing cap is fixedly fitted with an annular conical sleeve, and one end of the annular conical sleeve is provided with an annular array of airflow grooves near the inner wall.
[0008] Furthermore, the annular array airflow groove of the annular conical sleeve is sleeved through the outer wall of the dispensing tube, and a guide strip is fixedly connected to one end of the annular conical sleeve near the annular array airflow groove.
[0009] Furthermore, the outer side of the guide strip contacts and adheres to the inner wall of the atomizing cap, and the inner side of the guide strip contacts and adheres to the outer wall of the dispensing tube.
[0010] The technical solution provided by this utility model has the following advantages compared with the known prior art: 1. This utility model optimizes the valve body to address the issue of inconsistent results after multiple disassembly and reassembly without affecting the atomization principle. Simultaneously, fixing the atomizer cap position with a fixing nut prevents mistaken installation during repeated setups. The laser-engraved scale on the atomizer cap allows for quick adjustment during initial installation and subsequent use, avoiding the problem of not knowing the correct position when twisting the cap, which would otherwise require significant time to adjust the atomization effect. Because the atomizer cap position is fixed, the influence of the atomizer cap can be eliminated during testing of other parts, allowing for a more direct comparison of the effects of other structural modifications, and improving maintenance and production efficiency in the later stages.
[0011] 2. At the same time, the multiple fastening holes on the fixing ring on the atomizing cap allow it to be fixed in any other position by the fastening bolts. The sealing gasket is embedded between the sealing groove of the atomizing cap and the mounting groove of the locking nut, which can prevent liquid or airflow from leaking from the locking nut of the atomizing cap during the atomization process, thus ensuring atomization efficiency. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the overall structure of this utility model; Figure 3 This is a schematic diagram showing the disassembled structure of the atomizing cap, dispensing tube, and locking nut of this utility model. Figure 5This is a schematic diagram of the fixing ring and sealing groove structure of this utility model; Figure 4 This is a schematic diagram of the locking nut and mounting groove structure of this utility model.
[0014] The labels in the diagram represent: 1. Atomizing cap; 2. Nozzle; 3. Fixing nut; 4. Locking nut; 41. Fixing hole; 42. Fixing ring; 43. Sealing gasket; 44. Fastening bolt; 45. Sealing groove; 46. Fastening hole; 47. Mounting groove; 5. Dispensing tube; 6. Laser scale mark; 7. Annular conical sleeve; 71. Annular array airflow groove; 72. Guide strip. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0016] The present invention will be further described below with reference to the embodiments. Example 1:
[0017] Reference Figures 1 to 5 This is the first embodiment of the present invention, which discloses an adjustable foolproof atomizing component, including an atomizing cap 1 and a laser scale mark 6 set on the upper outer wall of the atomizing cap 1. The atomizing cap 1 is fitted with a glue dispensing tube 5, and a nozzle 2 is opened inside one end of the glue dispensing tube 5. A locking nut 4 is set at the end of the atomizing cap 1 near the laser scale mark 6. The locking nut 4 is installed on the top of the atomizing cap 1 to fix the atomizing cap 1. The atomizing technology and principle are common in the prior art and will not be described in detail here. The locking nut 4 includes a fixing hole 41, which is opened through the interior of the locking nut 4. A fastening bolt 44 is rotatably connected inside the fixing hole 41. The inner wall of the locking nut 4 is sleeved on the outer side of one end of the atomizing cap 1. A fixing ring 42 is fixedly connected to one end of the atomizing cap 1. A fastening hole 46 is opened inside the outer wall of the fixing ring 42. The fastening bolt 44 is rotatably connected inside the fastening hole 46. A fixing nut 3 is fixedly sleeved on the end of the atomizing cap 1 near the locking nut 4. The fixing nut 3 is used to fix the relative position of the atomizing cap 1 and the locking nut 4. A sealing groove 45 is opened on the outer wall of the atomizing cap 1 near the fixing ring 42. A sealing gasket 43 is sleeved inside the sealing groove 45. The outer side of the sealing gasket 43 is fixedly sleeved on the inner wall of the locking nut 4 near one end. An installation groove 47 is opened on the inner wall of the locking nut 4. The sealing gasket 43 is located inside the installation groove 47 of the locking nut 4.
[0018] It is worth noting that: the locking nut 4 is installed on the top of the atomizing cap 1 to fix the atomizing cap 1, and the fixing nut 3 is used to fix the relative position of the atomizing cap 1 and the locking nut 4; the atomizing cap 1 cooperates with the dispensing tube 5, and the atomizing nozzle 2 cooperates with the dispensing tube 5. The atomizing cap 1 is provided with an annular array airflow groove 71 and has laser-marked positions on the outside. When using the atomizing valve for the first time, first loosen the fixing nut 3 and the locking nut 4, adjust the atomization effect to the best by rotating the atomizing cap 1, tighten the locking nut 4, record the scale position of the atomizing cap 1, and tighten the fixing nut 3. When disassembling and maintaining, simply loosen the locking nut 4, and the atomizing cap 1 will be removed together. Subsequent maintenance and disassembly can ensure that the atomizing cap 1 is in the same position after installation. If the fixing nut 3 is accidentally loosened later, the optimal dispensing point of the valve can be quickly found by the recorded scale position, and the position of the atomizing cap 1 can be locked again.
[0019] In use, loosen the fixing nut 3 and the locking nut 4. At this time, the atomizing cap 1 is in a rotatable state. The fastening bolt 44 is slightly loosened from the fastening hole 46 of the fixing ring 42, without restricting the rotation of the atomizing cap 1. Slowly rotate the atomizing cap 1, and observe the atomization effect such as spray uniformity and particle size until the optimal atomization state is found. First, tighten the locking nut 4. Through the cooperation of the fastening bolt 44 and the fastening hole 46, the atomizing cap 1 is initially fixed in the current position. Then, record the position of the laser scale mark 6 on the outer wall of the atomizing cap 1 at this time, as a reference for subsequent operations. The reset reference is that the multiple fastening holes 46 of the fixing ring 42 on the atomizing cap 1 can be fixed by the fastening bolt 44 according to the rotation of the atomizing cap 1 to other positions. Tightening the fixing nut 3 further locks the relative position of the atomizing cap 1 and the locking nut 4, preventing the atomizing cap 1 from shifting due to vibration during use, and completing the initial adjustment and fixation. At the same time, the sealing gasket 43 is embedded between the sealing groove 45 of the atomizing cap 1 and the installation groove 47 of the locking nut 4, which can prevent liquid leakage or airflow leakage during the atomization process and ensure atomization efficiency. Example 2:
[0020] Reference Figures 1 to 3 This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that: an annular conical sleeve 7 is fixedly sleeved on the inner wall of the atomizing cap 1. An annular array airflow groove 71 is opened at one end of the annular conical sleeve 7 near the inner wall. The annular array airflow groove 71 of the annular conical sleeve 7 is sleeved through the outer wall of the dispensing tube 5. A guide strip 72 is fixedly connected to one end of the annular conical sleeve 7 near the annular array airflow groove 71. The outer side of the guide strip 72 contacts and adheres to the inner wall of the atomizing cap 1, and the inner side of the guide strip 72 contacts and adheres to the outer wall of the dispensing tube 5.
[0021] In use, the guide strip 72 of the annular conical sleeve 7 contacts and adheres to the inner wall of the atomizing cap 1 and the outer wall of the dispensing tube 5 respectively, forming a radial guiding structure to ensure that the atomizing cap 1, the annular conical sleeve 7 and the dispensing tube 5 always maintain a coaxial relationship. When the equipment is started, the adhesive is transported to the end outlet through the dispensing tube 5. At the same time, the high-pressure airflow enters from the inlet end of the annular array airflow groove 71. The high-pressure airflow forms an annular high-speed airflow field through the annular array airflow groove 71, which converges with the adhesive at the end of the dispensing tube 5, shearing and dispersing the adhesive into uniform atomized particles.
[0022] The remaining structure is the same as that in Example 1.
[0023] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. An adjustable, foolproof atomizing component, characterized in that: Includes an atomizing cap (1) and a laser scale mark (6) set on the upper outer wall of the atomizing cap (1). The atomizing cap (1) is fitted with a glue outlet tube (5). A nozzle (2) is opened inside one end of the glue outlet tube (5). A locking nut (4) is set at the end of the atomizing cap (1) near the laser scale mark (6). The locking nut (4) includes a fixing hole (41), which is opened through the inside of the locking nut (4). The fixing hole (41) is rotatably connected to the inside of the fixing hole (41). The inner wall of the locking nut (4) is sleeved on the outer side of one end of the atomizing cap (1).
2. The adjustable anti-mistake atomization component according to claim 1, characterized in that, One end of the atomizing cap (1) is fixedly connected to a fixing ring (42). The outer wall of the fixing ring (42) is provided with fastening holes (46). The fastening bolt (44) is rotatably connected inside the fastening hole (46). The end of the atomizing cap (1) near the locking nut (4) is fixedly sleeved with a fixing nut (3).
3. The adjustable anti-fogging atomizing component according to claim 2, characterized in that, The outer wall of the atomizing cap (1) is provided with a sealing groove (45) at one end near the fixed ring (42). A sealing gasket (43) is provided inside the sealing groove (45). The outer side of the sealing gasket (43) is fixedly sleeved on one end of the inner wall of the locking nut (4). The inner wall of the locking nut (4) is provided with an installation groove (47). The sealing gasket (43) is located inside the installation groove (47) of the locking nut (4).
4. The adjustable anti-fogging component according to claim 1, characterized in that, The inner wall of the atomizing cap (1) is fixedly fitted with an annular conical sleeve (7), and one end of the annular conical sleeve (7) is provided with an annular array airflow groove (71) near the inner wall.
5. An adjustable anti-mistake atomizing component according to claim 4, characterized in that, The annular array airflow groove (71) of the annular conical sleeve (7) is sleeved inside the outer wall of the dispensing tube (5), and a guide strip (72) is fixedly connected to one end of the annular conical sleeve (7) near the annular array airflow groove (71).
6. The adjustable anti-mistake atomization component according to claim 5, characterized in that, The outer side of the guide strip (72) is in contact with the inner wall of the atomizing cap (1), and the inner side of the guide strip (72) is in contact with the outer wall of the dispensing tube (5).