Intelligent multi-machine parallel flexible glue injection production line

Abstract

The application discloses an intelligent multi-machine parallel flexible glue injection production line, and relates to the technical field of processing production lines, comprising a glue injection pump, a vacuum pump and glue injection machines. The number of the glue injection pump is one, the number of the vacuum pump is one, and the number of the glue injection machines is at least two. The at least two glue injection machines are connected with the one glue injection pump and the one vacuum pump respectively, so that the at least two glue injection machines share the one glue injection pump and the one vacuum pump. The technical scheme of the application connects the at least two glue injection machines with the one glue injection pump and the one vacuum pump respectively, so that the at least two glue injection machines share the one glue injection pump and the one vacuum pump, which can reduce the procurement cost of the glue injection equipment and the workshop floor area, and further helps to improve the resource utilization rate and the production efficiency of the glue injection equipment.

Description

Technical Field

[0001] This application relates to the field of processing production line technology, and in particular to an intelligent multi-machine parallel flexible dispensing production line. Background Technology

[0002] In industrial production, the dispensing process, as a crucial step in product assembly and curing, is widely used in the manufacturing of various products such as electronic components, automotive parts, and medical devices. With the market's increasing demands for production efficiency and quality stability, automated dispensing production lines are gradually becoming the mainstream configuration in the industry. Currently, automated dispensing production lines on the market typically use multiple dispensing machines to meet production cycle requirements. To ensure independent operation, each dispensing machine generally adopts the traditional configuration of "one machine, one pump, and one vacuum pump," meaning each dispensing machine is equipped with its own dispensing pump and vacuum pump, achieving independent power and vacuum system operation.

[0003] However, this traditional configuration method has obvious drawbacks in practical applications. On the one hand, the independent configuration of the dispensing pump and vacuum machine leads to a significant increase in equipment procurement costs. For a production line consisting of multiple dispensing machines, the investment cost increases linearly, exacerbating the financial pressure on enterprises. On the other hand, multiple independent systems occupy a large amount of workshop space. In a limited production environment, the compact layout of equipment not only affects the efficiency of logistics turnover but also increases operational safety hazards. Utility Model Content

[0004] The purpose of this application is to provide an intelligent multi-machine parallel flexible dispensing production line, which aims to solve the technical problems of high cost and space occupation caused by the independent configuration of dispensing machines in the prior art.

[0005] To achieve the above objectives, this application proposes an intelligent multi-machine parallel flexible dispensing production line, which includes: The number of glue injection pumps is one; A vacuum pump, wherein the quantity of the vacuum pump is one; The number of dispensing machines is at least two, and each of the at least two dispensing machines is connected to a dispensing pump and a vacuum pump, so that the at least two dispensing machines share a dispensing pump and a vacuum pump.

[0006] In one embodiment, the number of dispensing machines is four, and the four dispensing machines are respectively connected to one dispensing pump and one vacuum pump.

[0007] In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a preparation platform, which is connected to the dispensing machine, and the number of preparation platforms corresponds one-to-one with the number of dispensing machines.

[0008] In one embodiment, the preparation platform includes an interconnected glue dispensing preparation table, a product pre-loading table, and a pallet preparation table. The number of the glue dispensing preparation table, the product pre-loading table, and the pallet preparation table corresponds one-to-one with the number of glue dispensing machines. The glue dispensing preparation table is connected to the glue dispensing machine, and the product pre-loading table and the pallet preparation table extend sequentially away from the glue dispensing preparation table.

[0009] In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a dispensing and capping station, which is connected to the dispensing machine. The number of dispensing and capping stations corresponds one-to-one with the number of dispensing machines. The dispensing and capping stations and the dispensing preparation station are respectively distributed on both sides of the dispensing machine.

[0010] In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a drying platform, which is connected to the dispensing and capping table.

[0011] In one embodiment, the drying platform includes a material preparation platform, a drying platform, and a material taking platform connected in sequence. The material preparation platform is connected to the glue injection and capping platform, and the material preparation platform, the drying platform, and the material taking platform extend away from the glue injection and capping platform.

[0012] In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a finished product inspection station, which is connected to the end of the material handling station away from the dispensing and capping station.

[0013] In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a tray removal station, one end of which is connected to the finished product inspection station, and the other end of which is connected to the tray preparation station.

[0014] In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a marking and packaging table, which is disposed on one side of the pallet preparation table, and the marking and packaging table is clearance-fitted with the pallet preparation table.

[0015] The above-mentioned technical solution of this application has at least the following beneficial technical effects: The technical solution of this application connects at least two dispensing machines to a dispensing pump and a vacuum pump respectively, thereby enabling at least two dispensing machines to share a dispensing pump and a vacuum pump. This reduces the procurement cost of dispensing equipment and the workshop floor space, and thus helps to improve the resource utilization rate and production efficiency of dispensing equipment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the intelligent multi-machine parallel flexible dispensing production line provided in this application; Figure 2 yes Figure 1 A magnified view of a portion of point A in the middle.

[0017] Figure label: 1. Glue pump; 2. Vacuum pump; 3. Glue dispensing machine; 4. Preparation platform; 41. Glue dispensing preparation table; 42. Product pre-assembly table; 43. Pallet preparation table; 5. Glue dispensing and capping table; 6. Drying platform; 61. Material preparation table; 62. Drying table; 63. Material unloading table; 7. Finished product inspection table; 8. Tray unloading table; 9. Marking and packaging table. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this application clearer, the application will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this application. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concepts of this application.

[0019] The embodiments described in this application are only some, not all, of the embodiments described herein. All other embodiments obtained by those skilled in the art based on the embodiments described herein without inventive effort are within the scope of protection of this application.

[0020] In industrial production, the dispensing process, as a crucial step in product assembly and curing, is widely used in the manufacturing of various products such as electronic components, automotive parts, and medical devices. With the market's increasing demands for production efficiency and quality stability, automated dispensing production lines are gradually becoming the mainstream configuration in the industry. Currently, automated dispensing production lines on the market typically use multiple dispensing machines to meet production cycle requirements. To ensure independent operation, each dispensing machine generally adopts the traditional configuration of "one machine, one pump, and one vacuum pump," meaning each dispensing machine is equipped with its own dispensing pump and vacuum pump, achieving independent power and vacuum system operation.

[0021] However, this traditional configuration method has obvious drawbacks in practical applications. On the one hand, the independent configuration of the dispensing pump and vacuum machine leads to a significant increase in equipment procurement costs. For a production line consisting of multiple dispensing machines, the investment cost increases linearly, exacerbating the financial pressure on enterprises. On the other hand, multiple independent systems occupy a large amount of workshop space. In a limited production environment, the compact layout of equipment not only affects the efficiency of logistics turnover but also increases operational safety hazards.

[0022] To address the aforementioned technical problems, this application proposes an intelligent multi-machine parallel flexible dispensing production line. Please refer to [link / reference]. Figure 1 and Figure 2In one embodiment of this application, the intelligent multi-machine parallel flexible dispensing production line includes a dispensing pump 1, a vacuum pump 2, and a dispensing machine 3. There is one dispensing pump 1, one vacuum pump 2, and at least two dispensing machines 3. Each of the at least two dispensing machines 3 is connected to one dispensing pump 1 and one vacuum pump 2, respectively, so that at least two dispensing machines 3 share one dispensing pump 1 and one vacuum pump 2.

[0023] The technical solution of this application connects at least two dispensing machines 3 to a dispensing pump 1 and a vacuum pump 2 respectively, thereby enabling at least two dispensing machines 3 to share a dispensing pump 1 and a vacuum pump 2. This reduces the procurement cost of dispensing equipment and the workshop floor space, and thus helps to improve the resource utilization rate and production efficiency of dispensing equipment.

[0024] Specifically, the intelligent multi-machine parallel flexible glue dispensing production line also includes glue delivery pipes and flow regulating valves. The flow regulating valves can be ball valves, needle valves, or butterfly valves, with no specific restrictions. The number of glue delivery pipes corresponds one-to-one with the number of glue dispensing machines 3. One end of each glue delivery pipe is connected to the glue dispensing pump 1, and the other end is connected to the glue dispensing machine 3. Each glue delivery pipe is equipped with a flow regulating valve, which precisely controls the flow rate of glue from the glue dispensing pump 1 to the corresponding glue dispensing machine 3, ensuring the stability and accuracy of the glue dispensing process. This improves production efficiency, reduces glue waste, and enhances the consistency of glue dispensing quality.

[0025] The intelligent multi-machine parallel flexible dispensing production line also includes zone valves and vacuum pipelines. The number of zone valves and vacuum pipelines corresponds one-to-one with the number of dispensing machines 3. Each zone valve is connected to the outlet of the vacuum pump 2. One end of each vacuum pipeline is connected to the corresponding zone valve, and the other end of each vacuum pipeline is connected to the corresponding dispensing machine 3, thereby providing independent vacuum support for each dispensing machine 3. In addition, the zone valves can adjust the vacuum flow required by each dispensing machine 3, which helps to ensure that each dispensing machine 3 works under the optimal vacuum condition, thereby improving the efficiency of the production process and the consistency of product quality.

[0026] Please see Figure 1 and Figure 2 In one embodiment, four dispensing machines 3 are used, each connected to a dispensing pump 1 and a vacuum pump 2. Configuring four dispensing machines 3 allows them to share the dispensing pump 1 and vacuum pump 2, which helps save costs and reduces floor space. During dispensing, a vacuum is drawn inside the dispensing machine 3 to dispense the material. This embodiment, by configuring four dispensing machines 3 to share the dispensing pump 1 and vacuum pump 2, can fully utilize the synergistic effect of the four dispensing machines 3 while ensuring production efficiency. This helps increase production capacity and effectively save costs and reduce floor space without adding extra equipment.

[0027] Furthermore, the dispensing machine 3 provided in this application can be used in parallel by multiple machines, and can automatically adjust the dispensing machine 3 according to the different types of products produced, thereby improving equipment utilization and production efficiency.

[0028] Please see Figure 1 and Figure 2 In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a preparation platform 4, which is connected to the dispensing machine 3. The number of preparation platforms 4 corresponds one-to-one with the number of dispensing machines 3. This embodiment, by configuring the preparation platforms 4 and dispensing machines 3 in a one-to-one correspondence, can improve the material preparation efficiency in the production process, which is beneficial for optimizing the production process and improving operational efficiency.

[0029] Please see Figure 1 In one embodiment, the preparation platform 4 includes an interconnected glue preparation table 41, a product pre-assembly table 42, and a tray preparation table 43. The number of glue preparation tables 41, product pre-assembly tables 42, and tray preparation tables 43 corresponds one-to-one with the number of glue dispensing machines 3. The glue preparation table 41 is connected to the glue dispensing machine 3, and the product pre-assembly tables 42 and tray preparation tables 43 extend sequentially away from the glue preparation table 41. Specifically, the tray preparation table 43 is used to prepare the tray in place for later use. The product pre-assembly table 42 is used to pre-assemble the product shell and copper core according to product requirements, preparing for glue dispensing and curing. The product pre-assembly table 42 is mainly operated by a three-axis robot composed of CNC modules and related auxiliary devices. The glue preparation table 41 is used to prepare the tray (containing materials) in front of the glue dispensing equipment. This implementation method, by configuring the glue dispensing preparation station 41, product pre-loading station 42, and pallet preparation station 43 in a one-to-one correspondence with the number of glue dispensing machines 3 and rationally arranging each piece of equipment, can improve the efficiency of material preparation and product pre-processing, which is conducive to optimizing the production process and ensuring smooth connection of production links.

[0030] Please see Figure 1 and Figure 2 In one embodiment, the intelligent multi-machine parallel flexible glue injection production line further includes a glue injection and capping station 5, which is connected to the glue injection machine 3. The number of glue injection and capping stations 5 corresponds one-to-one with the number of glue injection machines 3. The glue injection and capping stations 5 and the glue injection preparation station 41 are respectively distributed on both sides of the glue injection machine 3. The glue injection and capping station 5 is used to cap and assemble the material after glue injection. This embodiment, by configuring glue injection and capping stations 5 that correspond one-to-one with the number of glue injection machines 3, can improve the capping efficiency after glue injection, help ensure seamless connection between the glue injection and capping processes, optimize the production line layout, and improve overall production efficiency.

[0031] Please see Figure 1In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a drying platform 6, which is connected to the dispensing and capping station 5. This embodiment, by setting the drying platform 6 after the dispensing and capping station 5, ensures that the capped product undergoes drying treatment, further improving product quality and stability. The connection between the drying platform 6 and the dispensing and capping station 5 enables automated integration of the production process, avoiding manual intervention, thereby improving production efficiency and reducing operational errors.

[0032] Please see Figure 1 In one embodiment, the drying platform 6 includes a preparation platform 61, a drying platform 62, and a picking platform 63 connected sequentially. The preparation platform 61 is connected to the glue-filling and capping platform 5, and the preparation platform 61, drying platform 62, and picking platform 63 extend away from the glue-filling and capping platform 5. This embodiment effectively divides the drying process into different steps by configuring the preparation platform 61, drying platform 62, and picking platform 63, ensuring efficient and coordinated operation of each step. The preparation platform 61 feeds trays into the drying oven in layers, ensuring uniform processing of materials during the drying process. The drying platform 62 uses infrared heating technology, which not only improves drying efficiency but also facilitates layering and distribution control of materials, avoiding over-drying or uneven drying. After the materials are dried, the picking platform 63 can transfer materials in layers and send trays into the main conveying system, ensuring the smoothness and efficiency of the entire production process. This solution not only optimizes the drying process but also improves the automation level of the production line and reduces the need for human intervention.

[0033] Please see Figure 1 In one embodiment, the intelligent multi-machine parallel flexible dispensing production line further includes a finished product inspection table 7, which is connected to the end of the material handling table 63 opposite to the dispensing and capping table 5. The finished product inspection table 7 is used to inspect the finished products; specifically, a vision camera can be configured for detection. This embodiment adds a finished product inspection table 7 to the intelligent multi-machine parallel flexible dispensing production line and positions it at the end of the material handling table 63 opposite to the dispensing and capping table 5, forming a reasonable production line. The finished product inspection table 7 is mainly used for final inspection of the finished products to ensure that the products meet quality requirements.

[0034] Please see Figure 1 In one embodiment, the intelligent multi-machine parallel flexible dispensing production line also includes a tray removal table 8. One end of the tray removal table 8 is connected to the finished product inspection table 7, and the other end of the tray removal table 8 is connected to the tray preparation table 43. The tray removal table 8 is used to remove finished products from the tray and place them on the marking and packaging table 9. Specifically, a robotic arm can be configured for automatic gripping.

[0035] Please see Figure 1In one embodiment, the intelligent multi-machine parallel flexible dispensing production line also includes a marking and packaging table 9, which is located on one side of the pallet preparation table 43 and is fitted with the pallet preparation table 43 with a clearance fit. The marking and packaging table 9 is used for marking and packaging materials. Specifically, this operation can be completed by a robotic arm. This embodiment, by setting a tray removal table 8 in the intelligent multi-machine parallel flexible dispensing production line, can realize the automatic connection between the finished product inspection table 7 and the pallet preparation table 43, which is conducive to the efficient transfer of finished products from inspection to the next process, reducing manual intervention, improving production continuity and automation, ensuring smooth and stable material flow, and further improving production efficiency and finished product consistency.

[0036] In one embodiment, the intelligent multi-machine parallel flexible dispensing production line is also equipped with a mixing system. This mixing system, as an auxiliary system to the main system, primarily provides qualified curing solvents for the product. The mixing system includes powder mixing equipment, powder surface treatment equipment, and a mixing unit within the magnetic paste production equipment. This embodiment, by configuring the mixing system as an auxiliary system to the main system, can provide qualified curing solvents for the product, which helps improve the quality and stability of the curing solvents during production, ensures the reliability of product performance, optimizes production efficiency, and reduces material waste.

[0037] In addition, the intelligent multi-machine parallel flexible dispensing production line also includes a central control platform computer, which has MES system software and can control the above dispensing production line, thereby realizing intelligent operation.

[0038] This application aims to protect an intelligent multi-machine parallel flexible dispensing production line. The technical solution of this application connects at least two dispensing machines 3 to a dispensing pump 1 and a dispensing machine 3 respectively, thereby enabling at least two dispensing machines 3 to share a dispensing pump 1 and a dispensing machine 3. This can reduce the procurement cost of dispensing equipment and the workshop floor space, and thus help improve the resource utilization rate and production efficiency of dispensing equipment.

[0039] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this application and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this application should be included within the protection scope of this application. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A smart multi-machine parallel flexible dispensing production line, characterized in that, include: The number of glue injection pumps is one; A vacuum pump, wherein the quantity of the vacuum pump is one; The number of dispensing machines is at least two, and each of the at least two dispensing machines is connected to a dispensing pump and a vacuum pump, so that the at least two dispensing machines share a dispensing pump and a vacuum pump.

2. The intelligent multi-machine parallel flexible dispensing production line according to claim 1, characterized in that, The number of dispensing machines is four, and each of the four dispensing machines is connected to a dispensing pump and a vacuum pump.

3. The intelligent multi-machine parallel flexible dispensing production line according to claim 1, characterized in that, The intelligent multi-machine parallel flexible dispensing production line also includes a preparation platform, which is connected to the dispensing machine, and the number of preparation platforms corresponds one-to-one with the number of dispensing machines.

4. The intelligent multi-machine parallel flexible dispensing production line according to claim 3, characterized in that, The preparation platform includes an interconnected glue dispensing preparation table, a product pre-loading table, and a pallet preparation table. The number of the glue dispensing preparation table, the product pre-loading table, and the pallet preparation table corresponds one-to-one with the number of the glue dispensing machine. The glue dispensing preparation table is connected to the glue dispensing machine. The product pre-loading table and the pallet preparation table extend sequentially away from the glue dispensing preparation table.

5. The intelligent multi-machine parallel flexible dispensing production line according to claim 4, characterized in that, The intelligent multi-machine parallel flexible glue injection production line also includes a glue injection and capping station, which is connected to the glue injection machine. The number of glue injection and capping stations corresponds one-to-one with the number of glue injection machines. The glue injection and capping station and the glue injection preparation station are respectively distributed on both sides of the glue injection machine.

6. The intelligent multi-machine parallel flexible dispensing production line according to claim 5, characterized in that, The intelligent multi-machine parallel flexible glue injection production line also includes a drying platform, which is connected to the glue injection and capping platform.

7. The intelligent multi-machine parallel flexible dispensing production line according to claim 6, characterized in that, The drying platform includes a material preparation platform, a drying platform, and a material taking platform connected in sequence. The material preparation platform is connected to the glue injection and capping platform. The material preparation platform, the drying platform, and the material taking platform extend away from the glue injection and capping platform.

8. The intelligent multi-machine parallel flexible dispensing production line according to claim 7, characterized in that, The intelligent multi-machine parallel flexible glue injection production line also includes a finished product inspection station, which is connected to the end of the material handling station away from the glue injection and capping station.

9. The intelligent multi-machine parallel flexible dispensing production line according to claim 8, characterized in that, The intelligent multi-machine parallel flexible dispensing production line also includes a tray removal station, one end of which is connected to the finished product inspection station, and the other end of which is connected to the tray preparation station.

10. The intelligent multi-machine parallel flexible dispensing production line according to claim 9, characterized in that, The intelligent multi-machine parallel flexible glue injection production line also includes a marking and packaging table, which is located on one side of the pallet preparation table and is fitted with the pallet preparation table with a clearance.

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