A multi-stage pump blade corrosion-resistant treatment device

CN224878456UActive Publication Date: 2026-10-23LUOYANG HUIQI MACHINERY PARTS PROCESSING CO LTD
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Patent Information

Application Number
CN202522081814.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-10-23
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

多级泵使用时叶片与流体直接接触,为增加叶片的使用寿命通常需要对叶片进行耐腐蚀处理,常见的处理方式通常是在叶片上喷涂防护涂层,如环氧树脂、聚氨酯等,但常规喷涂的方式通常是先对叶片一面喷涂,之后再对另一面喷涂,整体喷涂后进行晾干处理,该方式喷涂效率较低,导致叶片耐腐蚀处理时存在不足

Benefits of technology

1、本实用新型示例的多级泵叶片耐腐蚀处理装置,控制气爪组内的气爪闭合夹持叶片,之后由驱动组件驱动转盘转动,使气爪组通过开口依次进入处理箱内并将叶片浸泡在涂层液中,由涂层液包裹在叶片外侧对其进行耐腐蚀处理,浸泡处理的方式相较于喷涂具有较高的处理效率和覆盖完整度,保证叶片处理质量,同时转盘用于叶片的连续进料和出料,提高叶片处理效率。

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Abstract

The utility model discloses a multistage pump blade corrosion -resistant treatment device, including the treatment box, the treatment box side fixedly has the mounting bracket, the mounting bracket side rotatory installation carousel, and carousel is located the treatment box right on top, be provided with the drive assembly of carousel rotation on the mounting bracket, carousel periphery side evenly is provided with a plurality of group gasp group, the position of carousel is set up the opening on the treatment box upside. This multistage pump blade corrosion -resistant treatment device adopts the mode of soaking to carry out corrosion -resistant treatment to the blade surface, this mode can not only improve the processing efficiency, can also reduce the blade surface omission, after soaking, through the airflow blowing and removing the excess coating liquid, avoid coating liquid waste, after coating the coating on the blade surface still can carry out drying treatment, and adopt the mode of continuous feeding and discharging to carry out corrosion -resistant treatment to the blade, further accelerate the blade processing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of treatment device technology, specifically a corrosion-resistant treatment device for multi-stage pump blades. Background Technology

[0002] As one of the core components of a multistage pump, the blades are mainly distributed on the impeller. They propel the fluid through the centrifugal force generated by the impeller's rotation, making them a key component for fluid transport and pressurization. During operation, the blades are in direct contact with the fluid. To increase their service life, corrosion-resistant treatment is usually required. A common method is to spray a protective coating, such as epoxy resin or polyurethane, onto the blades. However, the conventional spraying method typically involves spraying one side of the blade first, then the other, followed by drying. This method has low spraying efficiency and results in deficiencies in the corrosion resistance treatment of the blades. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a multi-stage pump blade corrosion-resistant treatment device. The device uses an immersion method to treat the blade surface for corrosion resistance. This method can not only improve the treatment efficiency but also reduce the leakage on the blade surface. After immersion, excess coating liquid is blown away by airflow to avoid waste of coating liquid. After coating the blade surface, the coating can also be dried. At the same time, the continuous feeding and discharging method is used to treat the blade for corrosion resistance, which further accelerates the blade treatment efficiency and can effectively solve the problems in the background technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage pump blade corrosion-resistant treatment device, comprising a treatment box, a mounting frame fixed to the side of the treatment box, a rotating disk mounted on the side of the mounting frame, the disk being located directly above the treatment box, a driving component for driving the rotating disk to rotate being provided on the mounting frame, several sets of pneumatic gripper groups being evenly installed on the circumference of the rotating disk, an opening being provided on the upper side of the treatment box corresponding to the position of the rotating disk, an air jet component being provided on the side of the treatment box near the opening, and a drying component being provided on the side of the treatment box above the air jet component.

[0005] As a preferred technical solution of this utility model, the jet assembly includes a jet box, and two sets of jet boxes are symmetrically arranged. The two sets of jet boxes are located on both sides of the opening. The side of the jet box near the opening has a jet port facing obliquely downward. The side of the processing box is provided with an air supply assembly that communicates with the inner cavity of the jet box.

[0006] As a preferred embodiment of this utility model, the air supply assembly includes an air pump group installed on the side of the processing box, an air inlet pipe communicating with the inner cavity of the jet box is provided at the air outlet of the air pump group, and a filter assembly is provided at the air inlet end of the air pump group.

[0007] As a preferred embodiment of this utility model, the filter assembly includes a filter box installed on the side of the processing box, with one side of the filter box being open. A protective net is installed inside the open side of the filter box, and a replaceable filter element is installed inside the filter box. An air extraction pipe communicating with the inner cavity of the filter box is installed at the air inlet of the air pump unit.

[0008] As a preferred technical solution of this utility model, the drying component includes a positioning frame installed on the upper side of the processing box. There are two sets of positioning frames, and the two sets of positioning frames are symmetrically arranged on both sides of the opening. Several sets of heating groups are installed on the positioning frame, and the several sets of heating groups are arranged sequentially from top to bottom.

[0009] As a preferred embodiment of this utility model, the drive assembly includes a motor unit mounted on the side of the mounting bracket, and the output shaft of the motor unit is fixedly connected to the center of the turntable.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. The multi-stage pump blade corrosion-resistant treatment device of this utility model controls the air grippers in the air gripper assembly to close and clamp the blades. Then, the drive assembly drives the turntable to rotate, so that the air gripper assembly enters the treatment box through the opening in sequence and immerses the blades in the coating liquid. The coating liquid covers the outside of the blades to perform corrosion-resistant treatment. The immersion treatment method has higher treatment efficiency and coverage integrity than spraying, ensuring the quality of blade treatment. At the same time, the turntable is used for continuous feeding and discharging of blades, improving blade treatment efficiency.

[0011] 2. The multi-stage pump blade corrosion-resistant treatment device of this utility model injects air into the jet box through the air supply component. The gas entering the jet box is ejected through the jet nozzle. The airflow acts on the blade to blow away excess coating liquid, and the blown-away coating liquid flows back into the treatment box through the opening, reducing the waste of coating liquid. The jet component facilitates the drying of the coating liquid wrapped on the blade by blowing away excess coating liquid.

[0012] 3. In the multi-stage pump blade corrosion resistance treatment device of this utility model, when the air gripper group clamps the blade and passes between the two positioning frames, the heating group works to dry the coating on the blade, thereby improving the efficiency of the blade corrosion resistance treatment. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 Enlarged structural diagram at point A; Figure 3 This is a schematic diagram of the structure of this utility model from another perspective; Figure 4 This is a front view structural diagram of the present utility model; Figure 5 This is a side view of the structure of this utility model.

[0014] In the diagram: 1. Processing box, 2. Mounting frame, 3. Turntable, 4. Pneumatic gripper assembly, 5. Motor assembly, 6. Jet box, 7. Air pump assembly, 8. Inlet pipe, 9. Filter box, 10. Protective net, 11. Extraction pipe, 12. Positioning frame, 13. Heating assembly. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-5 This utility model provides a technical solution: a multi-stage pump blade corrosion-resistant treatment device, including a treatment box 1, which is filled with a coating liquid, including but not limited to epoxy resin, polyurethane, etc. A mounting frame 2 is fixed on the side of the treatment box 1, and a turntable 3 is rotatably mounted on the side of the mounting frame 2. The rotatable mounting method includes but is not limited to rotatable connection through a bearing assembly or rotatable connection through a rotating shaft, and the turntable 3 is located directly above the treatment box 1. A drive assembly for driving the turntable 3 to rotate is provided on the mounting frame 2. Several sets of air gripper assemblies 4 are evenly installed on the circumference of the turntable 3. An opening is opened on the upper side of the treatment box 1 corresponding to the position of the turntable 3. It should be noted that the air gripper assembly 4 adopts the prior art and is mainly composed of an air pump, an air pipe and air grippers. The air pump draws air from or injects air into the air grippers through the air pipe to realize the opening and closing of the air grippers.

[0017] In use, the blades are clamped by closing the grippers in the gripper assembly 4. Then, the drive assembly drives the turntable 3 to rotate, so that the gripper assembly 4 enters the processing box 1 through the opening and immerses the blades in the coating liquid. The coating liquid covers the outside of the blades for corrosion resistance treatment. The immersion treatment method has higher processing efficiency and coverage than spraying, ensuring the quality of blade processing. At the same time, the turntable 3 is used for continuous feeding and discharging of blades, improving blade processing efficiency.

[0018] A jet assembly is provided on the side of the treatment box 1 near the opening. The jet assembly includes a jet box 6, and two sets of jet boxes 6 are symmetrically arranged. The two sets of jet boxes 6 are located on both sides of the opening, that is, the two sets of jet boxes 6 are located on both sides of the blade, which facilitates simultaneous treatment of both sides of the blade. The side of the jet box 6 near the opening has a jet nozzle facing downwards. An air supply assembly is provided on the side of the treatment box 1, which communicates with the inner cavity of the jet box 6. Air is injected into the jet box 6 through the air supply assembly. The gas entering the jet box 6 is ejected through the jet nozzle. The airflow acts on the blade to blow away excess coating liquid, and the blown-away coating liquid flows back into the treatment box 1 through the opening, reducing the waste of coating liquid. The jet assembly facilitates the drying of the coating liquid wrapped on the blade by blowing away excess coating liquid.

[0019] The air supply assembly includes an air pump group 7 installed on the side of the processing box 1. An air inlet pipe 8 is provided at the air outlet of the air pump group 7, which communicates with the inner cavity of the jet box 6. A filter assembly is provided at the air inlet end of the air pump group 7. The air pump group 7 is controlled to operate, and gas is drawn from the outside through the air pump group 7. The gas drawn by the air pump group 7 is delivered to the jet box 6 through the air inlet pipe 8, which facilitates the use of the jet assembly.

[0020] The filtration assembly includes a filter box 9 installed on the side of the treatment box 1, with one side of the filter box 9 being open. A protective net 10 is installed inside the open side of the filter box 9, and a replaceable filter element is installed inside the filter box 9. The filter element includes, but is not limited to, filter cotton or mesh. An air extraction pipe 11 communicating with the inner cavity of the filter box 9 is installed at the air inlet of the air pump assembly 7. When the air pump assembly 7 extracts air, the extracted gas enters the filter box 9 through the open side. The filter element installed inside the filter box 9 filters out foreign objects such as dust and hair in the gas, improving the cleanliness of the gas ejected by the jet assembly and ensuring the quality of blade treatment.

[0021] A drying assembly is provided on the side of the treatment box 1, located above the jet assembly. The drying assembly includes a positioning frame 12 installed on the upper side of the treatment box 1. There are two sets of positioning frames 12, which are symmetrically arranged on both sides of the opening. The two sets of positioning frames 12 are located on both sides of the blade, which facilitates simultaneous processing of both sides of the blade. Several sets of heating groups 13 are installed on the positioning frame 12, which are arranged sequentially from top to bottom. The heating groups 13 include, but are not limited to, electric heating plates, electric heating lamps, or electromagnetic induction heaters. When the air gripper group 4 clamps the blade and passes it between the two sets of positioning frames 12, the heating group 13 works to dry the coating on the blade, thereby improving the efficiency of the corrosion resistance treatment of the blade. After drying, the air gripper in the air gripper group 4 is opened, and the blade can be removed from the air gripper group 4.

[0022] The drive assembly includes a motor unit 5 mounted on the side of the mounting frame 2. The output shaft of the motor unit 5 is fixedly connected to the center of the turntable 3. By controlling the operation of the motor unit 5, the turntable 3 is driven to rotate, thereby realizing continuous feeding and continuous discharging of the blades, which facilitates the use of this processing device.

[0023] The pneumatic gripper assembly 4, motor assembly 5, air pump assembly 7, and heating assembly 13 used in this utility model are all commonly used electronic components in the prior art. Their working methods and circuit structures are known technologies. The operation of the pneumatic gripper assembly 4, motor assembly 5, air pump assembly 7, and heating assembly 13 is controlled by setting a switch group or PLC controller outside the processing box 1. This method is a common technical means used by technicians and will not be described in detail here.

[0024] This multistage pump blade corrosion resistance treatment device uses an immersion method to treat the blade surface for corrosion resistance. This method not only improves the treatment efficiency but also reduces the amount of residue on the blade surface. After immersion, excess coating liquid is blown away by airflow to avoid waste of coating liquid. After the coating is applied to the blade surface, the coating can also be dried. At the same time, the continuous feeding and discharging method is used to treat the blade for corrosion resistance, further accelerating the blade treatment efficiency.

[0025] The parts not disclosed in this utility model are all prior art, and their specific structures, materials, and working principles will not be described in detail. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A corrosion-resistant treatment device for multi-stage pump blades, comprising a treatment tank (1), characterized in that: The processing box (1) is fixed with a mounting bracket (2) on its side. The mounting bracket (2) is mounted with a rotating turntable (3) on its side, and the turntable (3) is located directly above the processing box (1). The mounting bracket (2) is provided with a drive assembly that drives the turntable (3) to rotate. Several sets of air gripper assemblies (4) are evenly installed on the circumference of the turntable (3). An opening is provided on the upper side of the processing box (1) corresponding to the position of the turntable (3). An air jet assembly is provided on the side of the processing box (1) near the opening. A drying assembly is provided on the side of the processing box (1) above the air jet assembly.

2. The multi-stage pump blade corrosion-resistant treatment device according to claim 1, characterized in that: The jet assembly includes a jet box (6), and two sets of jet boxes (6) are symmetrically arranged. The two sets of jet boxes (6) are located on both sides of the opening. The jet box (6) has a jet port facing downwards on the side near the opening. The processing box (1) has a gas supply assembly that communicates with the inner cavity of the jet box (6) on its side.

3. The multi-stage pump blade corrosion-resistant treatment device according to claim 2, characterized in that: The air supply assembly includes an air pump group (7) installed on the side of the processing box (1). The air pump group (7) has an air inlet pipe (8) that communicates with the inner cavity of the jet box (6) at its air outlet. The air pump group (7) has a filter assembly at its air inlet end.

4. The multi-stage pump blade corrosion-resistant treatment device according to claim 3, characterized in that: The filter assembly includes a filter box (9) installed on the side of the processing box (1), and one side of the filter box (9) is open. A protective net (10) is provided inside the open side of the filter box (9). A replaceable filter element is provided inside the filter box (9). An air extraction pipe (11) communicating with the inner cavity of the filter box (9) is provided at the air inlet of the air pump group (7).

5. The multi-stage pump blade corrosion-resistant treatment device according to claim 1, characterized in that: The drying assembly includes a positioning frame (12) installed on the upper side of the processing box (1). There are two sets of positioning frames (12), and the two sets of positioning frames (12) are symmetrically arranged on both sides of the opening. Several sets of heating groups (13) are installed on the positioning frame (12), and the several sets of heating groups (13) are arranged sequentially from top to bottom.

6. The multi-stage pump blade corrosion-resistant treatment device according to claim 1, characterized in that: The drive assembly includes a motor unit (5) mounted on the side of the mounting bracket (2), and the output shaft of the motor unit (5) is fixedly connected to the center of the turntable (3).