A sea cucumber multi-stage sorting device
Patent Information
- Application Number
- CN202521794557.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-08-22
AI Technical Summary
[0002]海参作为一种高经济价值的水产品,其规格、大小和重量对市场价格和加工用途具有重要影响,传统的海参分选多依赖人工手工操作,存在分选效率低、劳动强度大、分选精度不高等问题,同时,人工分选容易造成海参挤压或损伤,影响产品质量
1、本设计的一种海参多级分选设备,通过步进电机带动主动齿轮、传动齿轮及转杆实现多级传动,并在转杆上设置限制环进行轴向限位;相较于现有技术,具有传动过程的稳定性,避免了转杆窜动,从而使后续的多级筛盘能够在稳定的动力输入下实现连续运转,提高了设备的运行可靠性和使用寿命的效果;
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Figure CN224878548U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aquaculture and aquatic product processing machinery technology, and in particular to a multi-stage sorting device for sea cucumbers. Background Technology
[0002] As a high-value aquatic product, the size, weight, and specifications of sea cucumbers have a significant impact on market prices and processing uses. Traditional sea cucumber sorting relies heavily on manual labor, which results in low sorting efficiency, high labor intensity, and low sorting accuracy. In addition, manual sorting can easily cause sea cucumbers to be squeezed or damaged, affecting product quality. Utility Model Content
[0003] To address the shortcomings of existing technologies, this invention provides a multi-stage sorting device for sea cucumbers, which solves the problems mentioned in the background.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage sea cucumber sorting device, comprising a stepper motor, wherein the output end of the stepper motor is connected to a drive gear one via a key, and a transmission gear one is meshed with the outer side of the drive gear one; a rotating rod is fixedly connected to the top surface of the transmission gear one via a key, and a transmission gear two, a transmission gear three, and a transmission gear four are sequentially connected to the outer side of the rotating rod via keys for driving the multi-stage sorting mechanism; a placement plate is fixedly connected to the bottom surface of the stepper motor via bolts, and a support plate is fixedly fixed to the top surface of the placement plate via bolts; three connecting blocks are fixedly connected at equal intervals along the length direction on one side of the support plate, and a rotating hole is opened in the middle of each connecting block; the rotating rod is sequentially sleeved through the three rotating holes; and a limiting ring is fixedly installed on the outer side of the rotating rod at the top and bottom surfaces of each connecting block for axial limiting of the rotating rod.
[0005] As a further technical solution of this utility model, two vertically arranged support rods are fixedly connected to the top surface of the placement plate, and three fixing blocks are fixedly sleeved on the outer side of the two support rods along the height direction. Square plate one, square plate two, and square plate three are fixedly connected to one side of the three fixing blocks respectively, for providing support for the installation bearing of the screen plate.
[0006] As a further technical solution of this utility model, the outer sides of the transmission gear 1, transmission gear 2, and transmission gear 3 are respectively meshed with rotating gear 1, rotating gear 2, and rotating gear 3. The rotating gear 1, rotating gear 2, and rotating gear 3 are respectively connected to rotating shaft 1, rotating shaft 2, and rotating shaft 3 by keys. One end of rotating shaft 1, rotating shaft 2, and rotating shaft 3 are respectively passed through the shaft hole on the square plate 1, square plate 2, and square plate 3, and screen plate 1, screen plate 2, and screen plate 3 are fixedly connected to their outer ends.
[0007] As a further technical solution of this utility model, the other side of each of the three sieve discs is fixedly connected to the other end of the first, second, and third rotating shafts to form a double-end support structure; the three sieve discs are arranged sequentially along the height direction, and their sieve hole sizes decrease sequentially to achieve step-by-step sorting of sea cucumbers of different sizes.
[0008] As a further technical solution of this utility model, two square blocks are fixedly installed on the bottom surface of the placement plate, and a base is fixedly connected to the bottom surface of the two square blocks. A second support block is fixedly connected to the top surface of the base to provide stable support for the other end of the rotating shaft assembly.
[0009] As a further technical solution of this utility model, three rotating holes are equally spaced along the height direction on one side of the support block two. The inner sidewalls of the rotating holes are respectively rotatably sleeved on the other ends of the rotating shaft one, rotating shaft two, and rotating shaft three, thereby forming a double-end rotating support for the sieve plate one, sieve plate two, and sieve plate three with the square plate one, square plate two, and square plate three.
[0010] As a further technical solution of this utility model, an electronic scale is fixedly connected to the top surface of the second support block by bolts, and a weighing pan is fixedly installed on the top surface of the electronic scale for weighing the collected sea cucumbers of different sizes in real time, thereby facilitating automatic weighing and data recording.
[0011] This utility model provides a multi-stage sorting device for sea cucumbers, which has the following advantages compared with the prior art: 1. This design provides a multi-stage sorting device for sea cucumbers. It achieves multi-stage transmission by using a stepper motor to drive the drive gear, transmission gear, and rotating rod, and sets a limiting ring on the rotating rod for axial limiting. Compared with the existing technology, it has the stability of the transmission process, avoids the rotating rod from moving around, and enables the subsequent multi-stage screens to operate continuously under stable power input, thereby improving the reliability and service life of the equipment. 2. This design of a multi-stage sea cucumber sorting device utilizes a multi-point support structure formed by support rods, fixed blocks, and square plates. A base and support block 2 at the bottom of the placement plate provide double-end support, ensuring the stability of the sieve disc during operation. Furthermore, in conjunction with the rotating rod limiting structure, it further reduces vibration and deviation during sieve disc operation. Compared to existing technologies, this design reduces wear on components, thereby improving overall sorting accuracy and stability. 3. The multi-stage sorting device for sea cucumbers designed in this paper uses sieves arranged sequentially along the height direction with progressively smaller sieve hole sizes. Under the combined action of stable drive and double-end support, it can achieve efficient grading of sea cucumbers of different sizes and avoid the situation where large-sized sea cucumbers clog the small-hole sieves. Compared with the existing technology, it has the continuity and efficiency of the sorting process, and significantly improves the sorting efficiency. 4. The multi-stage sorting equipment for sea cucumbers designed in this paper can weigh and record data of sea cucumbers after each stage of sorting in real time by setting an electronic scale and weighing pan on the top surface of the second support block. This integrates the sorting process and the weighing process, avoiding the cumbersome steps of manual transfer and secondary weighing. Compared with the existing technology, it improves the automation level of the equipment and facilitates subsequent data statistics and production management. Attached Figure Description
[0012] Figure 1 A schematic diagram of the overall structure of a multi-stage sea cucumber sorting device; Figure 2 A schematic diagram of the gear linkage structure of a multi-stage sea cucumber sorting device; Figure 3 A schematic diagram of a support block two structure for a multi-stage sea cucumber sorting device; Figure 4 This is an enlarged structural diagram of point A in a multi-stage sea cucumber sorting device.
[0013] In the diagram: 1. Stepper motor; 2. Drive gear one; 3. Transmission gear one; 4. Rotating rod; 5. Transmission gear two; 6. Transmission gear three; 7. Transmission gear four; 8. Placement plate; 9. Support plate; 10. Connecting block; 11. Restricting ring; 12. Support rod; 13. Fixing block; 14. Square plate one; 15. Square plate two; 16. Square plate three; 17. Rotary gear one; 18. Rotary gear two; 19. Rotary gear three; 20. Screen plate one; 21. Screen plate two; 22. Screen plate three; 23. Base; 24. Support block two; 25. Electronic scale. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4 This utility model provides a technical solution for a multi-stage sorting device for sea cucumbers: like Figure 1 , Figure 2and Figure 4 As shown, the system includes a stepper motor 1. The output end of the stepper motor 1 is connected to a drive gear 2 via a key. A transmission gear 3 is meshed with the outer side of the drive gear 2. A rotating rod 4 is fixedly connected to the top surface of the transmission gear 3 via a key. Transmission gears 5, 6, and 7 are sequentially connected to the outer side of the rotating rod 4 via keys, driving a multi-stage sorting mechanism. A placement plate 8 is fixedly connected to the bottom surface of the stepper motor 1 via bolts. A support plate 9 is fixedly fixed to the top surface of the placement plate 8 via bolts. One side of the support plate 9 has equal length along its length... Three connecting blocks 10 are fixedly connected at intervals. Each connecting block 10 has a rotating hole in its center. The rotating rod 4 passes through and is sleeved in the three rotating holes in sequence. A limiting ring 11 is fixedly installed on the outer side of the rotating rod 4 at the top and bottom surfaces of each connecting block 10 to limit the axial movement of the rotating rod 4. The output end of the stepper motor 1 is connected to the drive gear 2 via a flat key, and drives the rotating rod 4 through the transmission gear 3. Multi-stage transmission is achieved through the transmission gears 5, 6, and 7, enabling the sorting mechanism to operate stably. The rotating rod 4 passes through the connecting blocks 10 and is axially limited by the limiting rings 11, ensuring stable operation of the rotating rod and preventing a decrease in transmission efficiency due to axial movement, thereby improving the overall operational stability and service life of the machine. The stepper motor 1 allows for precise control of the rotation angle of the output end. The stepper motor 1 receives pulse signals through a driver; each pulse received causes the motor 1 to rotate by a fixed angle. By controlling the number of input pulses, the total rotation angle of the stepper motor 1 output can be precisely controlled, thereby driving the drive gear 2, transmission gear 3, and rotating rod 4 to rotate at a predetermined angle. This scheme can ensure the angular accuracy of the multi-stage sorting mechanism, improve the stability and repeatability of the sorting process, and achieve reliable control without the need for an additional angle sensor. The output of the stepper motor 1 rotates 30 degrees to the left and 30 degrees to the right, causing the screen plates 20, 21, and 22 to rotate 30 degrees to the left and 30 degrees to the right repeatedly. The sea cucumbers sway in the screen plates 20, 21, and 22, causing them to fall from the screen holes of the screen plate 20 to the screen holes of the screen plate 21, and some fall from the screen holes of the screen plate 21 to the screen plate 22.
[0016] like Figure 2 As shown, two vertically arranged support rods 12 are fixedly connected to the top surface of the placement plate 8. Three fixing blocks 13 are fixedly sleeved on the outer side of the two support rods 12 along the height direction. Square plate one 14, square plate two 15 and square plate three 16 are fixedly connected to one side of the three fixing blocks 13 respectively, which are used to provide support for the installation bearing of the screen plate. The support rods 12 are set on the top surface of the placement plate 8, and multiple fixing blocks 13 are set on the outer side of them, which are fixedly connected to square plate one 14, square plate two 15 and square plate three 16 respectively, so that the equipment forms a multi-point support structure, thereby enhancing the stability of the installation bearing of the screen plate, reducing the vibration of the screen plate during operation, and improving the sorting accuracy.
[0017] like Figure 1 and Figure 2 As shown, the outer sides of transmission gear 1 (3), transmission gear 2 (5), and transmission gear 3 (6) are respectively meshed with rotating gear 1 (17), rotating gear 2 (18), and rotating gear 3 (19). Rotating gear 1 (17), rotating gear 2 (18), and rotating gear 3 (19) are respectively connected to rotating shaft 1, rotating shaft 2, and rotating shaft 3 via keys. One end of rotating shaft 1, rotating shaft 2, and rotating shaft 3 passes through the shaft holes on block plate 1 (14), block plate 2 (15), and block plate 3 (16), respectively, and screen disc 1 (20), screen disc 2 (21), and screen disc 3 (22) are fixedly connected to their outer ends. The transmission gear set meshes with rotating gear 1 (17), rotating gear 2 (18), and rotating gear 3 (19), and drives screen disc 1 (20), screen disc 2 (21), and screen disc 3 (22) to rotate through rotating shaft 1, rotating shaft 2, and rotating shaft 3, respectively, so that different screen discs can operate synchronously and realize multi-stage sorting function. It has the advantages of compact structure and high transmission efficiency.
[0018] like Figure 1 As shown, the other side of sieve disc 1 20, sieve disc 21, and sieve disc 3 22 are all fixedly connected to the other end of rotating shaft 1, rotating shaft 2, and rotating shaft 3, forming a double-end support structure. Sieve disc 1 20, sieve disc 21, and sieve disc 3 22 are arranged sequentially along the height direction, and their sieve hole size decreases sequentially to achieve step-by-step sorting of sea cucumbers of different sizes. The double-end support structure of sieve disc 1 20, sieve disc 21, and sieve disc 3 22, with their sieve hole size decreasing sequentially, can perform step-by-step sieving of sea cucumbers of different sizes, effectively improving the sorting accuracy, avoiding the problem of large-sized sea cucumbers entering small-hole sieve discs and causing blockage, and improving sorting efficiency and stability.
[0019] like Figure 3 As shown, two square supports are fixedly installed on the bottom surface of the placement plate 8. The bottom surfaces of the two square supports are fixedly connected to the base 23. The top surface of the base 23 is fixedly connected to the support block 24, which is used to provide stable support for the other end of the shaft assembly. The square supports and the base 23 are set at the bottom of the placement plate 8, and the other end of the shaft is stably supported by the support block 24, which further improves the concentricity and stability of the shaft operation, thereby reducing the noise and wear during equipment operation and extending the service life of the whole machine.
[0020] like Figure 2As shown, three rotating holes are equally spaced along the height direction on one side of support block 24. The inner sidewalls of the rotating holes are respectively rotatably sleeved with the other ends of rotating shaft 1, rotating shaft 2, and rotating shaft 3, thereby forming a double-end rotational support for screen disc 1 20, screen disc 21, and screen disc 22 with block plate 1 14, block plate 2 15, and block plate 3 16. The rotating holes on support block 24 form a rotational fit with the other ends of rotating shaft 1, rotating shaft 2, and rotating shaft 3, constituting a double-end support for the screen disc, further ensuring the stability of the screen disc during operation, avoiding shaking or deformation caused by unilateral force on the screen disc, thereby improving the reliability of sorting.
[0021] like Figure 3 As shown, an electronic scale 25 is fixedly connected to the top surface of support block 24 by bolts. A weighing pan is fixedly installed on the top surface of the electronic scale 25 for real-time weighing of sea cucumbers of different sizes collected, thereby facilitating automatic weighing and data recording. The electronic scale 25 and weighing pan installed on the top surface of support block 24 can weigh the screened sea cucumbers in real time and output data, enabling the equipment to not only complete multi-level sorting, but also achieve automatic weighing and data recording, which facilitates subsequent packaging and quality statistics and improves the automation level of the equipment.
[0022] The working principle of this utility model is as follows: An electronic scale 25 is set on the top surface of the support block 24, and a weighing pan is installed on it for real-time weighing of the collected sea cucumbers. The electronic scale 25 can automatically record the weighing data, which is convenient for subsequent statistics and management, realizing the integrated operation of sorting and weighing, and improving the automation level and practical value of the equipment. When the stepper motor 1 starts, its output end drives the active gear 2 to rotate through the flat key. The active gear 2 meshes with the transmission gear 3, thereby causing the transmission gear 3 to rotate. The top surface of the transmission gear 3 is fixedly connected to the rotating rod 4 through the flat key. When the rotating rod 4 rotates, it drives the transmission gear 2 5, the transmission gear 3 6, and the transmission gear 4 7 to rotate in sequence, realizing multi-stage power transmission. The rotating rod 4 is rotatably connected in each connecting block 10 through the rotating hole, and is axially limited by the limiting ring 11 to ensure the stability of the rotation. The transmission gear 2 5 and the transmission gear 3 6 drive the rotating gear 2 18 and the rotating gear 19 respectively. The three gears 17, 18, and 19 are engaged and rotate. Rotary gears 17, 18, and 19 are connected to rotating shafts 1, 2, and 3 respectively via keys, providing driving force to each shaft. One end of each shaft passes through block plates 14, 15, and 16, while the other end passes through the rotating hole in support block 24, achieving double-end support and thus driving screens 20, 21, and 22 to rotate synchronously. The three sieves 22 are arranged sequentially along the height direction, with the sieve hole size decreasing step by step. When sea cucumbers are put in from the top, they first enter the first sieve 20: smaller sea cucumbers will fall to the lower layer through the sieve holes, while larger sea cucumbers will remain in this layer. Then, they enter the second sieve 21 and the third sieve 22, and the sorting of sea cucumbers of different sizes is completed step by step, avoiding the blockage of small-hole sieves by large-sized sea cucumbers, thereby achieving efficient and continuous grading and sieving. After sorting, sea cucumbers of different sizes fall into the corresponding collection areas.
[0023] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.
Claims
1. A multi-stage sorting device for sea cucumbers, characterized in that, The system includes a stepper motor (1), the output end of which is connected to a drive gear (2) via a key, and a transmission gear (3) meshes with the outer side of the drive gear (2); a rotating rod (4) is fixedly connected to the top surface of the transmission gear (3) via a key, and a transmission gear (5), a transmission gear (6), and a transmission gear (7) are sequentially connected to the outer side of the rotating rod (4) via keys, for driving a multi-stage sorting mechanism; the bottom surface of the stepper motor (1) is fixedly connected to... A placement plate (8) is attached, and a support plate (9) is bolted to the top surface of the placement plate (8). Three connecting blocks (10) are fixedly connected at equal intervals along the length direction on one side of the support plate (9). A rotating hole is opened in the middle of each connecting block (10). The rotating rod (4) is sequentially sleeved through the three rotating holes. A limiting ring (11) is fixedly installed on the outer side of the rotating rod (4) at the top and bottom surfaces of each connecting block (10) to limit the axial movement of the rotating rod (4).
2. The multi-stage sorting equipment for sea cucumbers according to claim 1, characterized in that, The top surface of the placement plate (8) is fixedly connected to two vertically arranged support rods (12). Three fixing blocks (13) are fixedly sleeved on the outer side of the two support rods (12) along the height direction. Square plate one (14), square plate two (15) and square plate three (16) are fixedly connected to one side of the three fixing blocks (13) respectively, which are used to provide support for the installation bearing of the screen plate.
3. The multi-stage sorting equipment for sea cucumbers according to claim 1, characterized in that, The outer sides of the transmission gear 1 (3), transmission gear 2 (5), and transmission gear 3 (6) are respectively meshed with rotating gear 1 (17), rotating gear 2 (18), and rotating gear 3 (19). The rotating gear 1 (17), rotating gear 2 (18), and rotating gear 3 (19) are respectively connected to rotating shaft 1, rotating shaft 2, and rotating shaft 3 by keys. One end of rotating shaft 1, rotating shaft 2, and rotating shaft 3 passes through the shaft hole on the block plate 1 (14), block plate 2 (15), and block plate 3 (16), respectively, and the screen plate 1 (20), screen plate 2 (21), and screen plate 3 (22) are fixedly connected to their outer ends.
4. The multi-stage sorting equipment for sea cucumbers according to claim 3, characterized in that, The other side of each of the first sieve plate (20), the second sieve plate (21), and the third sieve plate (22) is fixedly connected to the other end of the first, second, and third rotating shafts to form a double-end support structure. The first sieve plate (20), the second sieve plate (21), and the third sieve plate (22) are arranged sequentially along the height direction, and their sieve hole sizes decrease sequentially to achieve step-by-step sorting of sea cucumbers of different sizes.
5. A multi-stage sorting device for sea cucumbers according to claim 3, characterized in that, Two block supports are fixedly installed on the bottom surface of the placement plate (8). The bottom surfaces of the two block supports are fixedly connected to a base (23). The top surface of the base (23) is fixedly connected to a support block two (24) for providing stable support to the other end of the rotating shaft assembly. Three rotating holes are equally spaced along the height direction on one side of the support block two (24). The inner sidewalls of the rotating holes are respectively rotatably sleeved to the other ends of the rotating shaft one, rotating shaft two, and rotating shaft three, thereby forming a double-end rotating support for the sieve plate one (20), sieve plate two (21), and sieve plate three (22) with the block plate one (14), block plate two (15), and block plate three (16).
6. The multi-stage sorting equipment for sea cucumbers according to claim 5, characterized in that, The top surface of the second support block (24) is fixedly connected to an electronic scale (25) by bolts. The top surface of the electronic scale (25) is fixedly installed with a weighing pan for weighing the collected sea cucumbers of different sizes in real time, so as to facilitate automatic weighing and data recording.