Material screening device
Patent Information
- Application Number
- CN202522562279.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-02
AI Technical Summary
[0003]有鉴于此,本申请的目的在于提供一种物料筛分装置,以解决现有筛分设备仅采用超声波振动筛分会导致筛分效率较低、筛分质量较差的问题
[0014]根据本实用新型的物料筛分装置,在该筛分装置的壳体外部连接振动组件,即设置于所述壳体的外侧部的超声波发生器、设置于所述壳体的底端的偏振机构和多个弹簧,通过偏振机构能够为壳体提供动能,再叠加弹簧的弹力作用,即能够模仿人工筛分的原理,使得壳体内的物料在筛网处做非线性的三维运动(即圆周运动、抛弧运动以及垂直运动叠加);而超声波发生器还能够进一步为壳体提供动能,以使得物料能够更充分地与筛面接触,相较于现有设备中物料的单一运动方式,本装置能够有效提高筛分效率和筛分质量。
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Figure CN224878588U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of screening equipment, and in particular to a material screening device. Background Technology
[0002] Existing cathode material screening equipment generally adopts ultrasonic vibration screening, but the vibration amplitude and intensity of this equipment are small. The material can only make a single movement on the screen and is very easy to agglomerate, resulting in poor screening efficiency and screening quality. In addition, the screen strength in the existing screening equipment is low. During the operation of the equipment, the screen is very easy to deform or break, which in turn affects the screening quality. Utility Model Content
[0003] In view of this, the purpose of this application is to provide a material screening device to solve the problem that existing screening equipment using only ultrasonic vibration screening results in low screening efficiency and poor screening quality.
[0004] To achieve the above objectives, the present invention provides a material screening device, wherein the material screening device comprises: The shell has an inlet and an outlet. A plurality of screens are sequentially arranged inside the housing along a first direction; each screen has a plurality of reinforcing frames distributed in a divergent structure. The vibration assembly includes an ultrasonic generator disposed on the outer side of the housing, a polarization mechanism disposed on the bottom end of the housing, and a plurality of springs, so that the material can move in three dimensions on the surface of the screen.
[0005] Preferably, the inner cavity of the shell is provided with a bottom plate to divide the inner cavity of the shell into an upper inner cavity and a lower inner cavity. The upper inner cavity and the lower inner cavity are respectively distributed at the top and bottom of the bottom plate along the first direction. The screen is located in the upper inner cavity, and the feed inlet and the discharge outlet are both connected to the upper inner cavity.
[0006] Preferably, the polarization mechanism includes a sleeve that is screwed to the bottom end of the housing so that the receiving cavity of the sleeve communicates with the lower inner cavity; the polarization mechanism also includes a polarization part disposed in the receiving cavity, which can transfer kinetic energy to the housing through the sleeve.
[0007] Preferably, the polarization section includes a motor, the axis of the drive shaft of the motor extends along the first direction and is collinear with the axis of the housing; the outer shell of the motor is adapted to the receiving cavity and screwed to the inner wall of the receiving cavity.
[0008] Preferably, the first end of the drive shaft extends into the lower inner cavity; at least two sets of adjustment components are sleeved on the first end of the drive shaft, the two sets of adjustment components are distributed at intervals along the first direction, and both are located in the lower inner cavity.
[0009] Preferably, the adjustment assembly includes a geared disc sleeved on the outer side of the drive shaft, the end face of the geared disc having a plurality of hollow holes, and the plurality of hollow holes being arranged circumferentially along the geared disc.
[0010] Preferably, the adjustment assembly further includes two counterweights disposed at the top of the gear disk, each counterweight being rotatably connected to the drive shaft; the bottom of each counterweight has a protrusion that can engage with the corresponding hollow hole; when the counterweight rotates to a preset angle, it is fixed by engaging with the gear disk through the protrusion.
[0011] Preferably, the material screening device includes a support base, and along the first direction, the two ends of the sleeve and the plurality of springs are respectively connected to the support base and the housing.
[0012] Preferably, the screen includes a first connecting frame, a second connecting frame, and a third connecting frame, which are arranged sequentially from the inside to the outside, and the third connecting frame is connected to the inner wall of the upper inner cavity. The reinforcing frame includes an alternately distributed first reinforcing frame and a second reinforcing frame. The two ends of the first reinforcing frame are respectively connected to the second connecting frame and the third connecting frame. The two ends of the second reinforcing frame are respectively connected to the first connecting frame and the third connecting frame. The middle part of the second reinforcing frame is connected to the second connecting frame.
[0013] Preferably, the output end of the ultrasonic generator is connected to the connection between the third connecting frame and the housing.
[0014] According to the material screening device of this utility model, a vibration component is connected to the outside of the shell of the screening device, namely, an ultrasonic generator set on the outer side of the shell, a polarization mechanism set on the bottom of the shell, and multiple springs. The polarization mechanism can provide kinetic energy to the shell, and the elastic force of the springs can be superimposed to simulate the principle of manual screening, so that the material inside the shell performs non-linear three-dimensional motion (i.e., circular motion, arc motion, and vertical motion superposition) at the screen. The ultrasonic generator can further provide kinetic energy to the shell so that the material can make more full contact with the screen surface. Compared with the single motion mode of the material in the existing equipment, this device can effectively improve screening efficiency and screening quality.
[0015] In addition, the screen in this device has multiple reinforcing frames distributed in a divergent structure, which enables the screen to adapt to the high-intensity movement of materials, effectively improving the screening capacity of the screen and further improving screening efficiency and screening quality.
[0016] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort. Figure 1 This is a schematic diagram of a material screening device according to an embodiment of the present invention; Figure 2 This is a partial schematic diagram of the polarization section according to an embodiment of the present invention; Figure 3 This is a schematic diagram of a sieve according to an embodiment of the present invention.
[0018] Icons: 1-Shell; 11-Inlet; 12-Outlet; 131-Upper inner cavity; 132-Lower inner cavity; 133-Base plate; 2-Screen; 211-First connecting frame; 212-Second connecting frame; 213-Third connecting frame; 221-First reinforcing frame; 222-Second reinforcing frame; 31-Ultrasonic generator; 32-Spring; 331-Sleeve; 332-Gear disc; 3321-Hollow hole; 333-Counterweight; 3331-Protrusion; 334-Motor; 4-Support base. Detailed Implementation The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.
[0019] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.
[0020] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.
[0021] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.
[0022] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.
[0023] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to include not only the orientation depicted in the drawings but also different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element. Therefore, the term “above” includes both “above” and “below” orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relation terms used herein will be interpreted accordingly.
[0024] The terminology used herein is for the purpose of describing various examples only and is not intended to limit this disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.
[0025] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.
[0026] The features of the examples described herein can be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will be apparent upon understanding the disclosure of this application.
[0027] This utility model provides a material screening device, such as Figures 1 to 3 As shown, the material screening device in this embodiment includes a housing 1 and a vibration assembly connected to the housing 1. The vibration assembly enables the material in the housing 1 to perform non-linear three-dimensional motion on the surface of the screen 2, thereby allowing the material to fully contact the screen 2 and effectively improving screening efficiency and screening quality. The specific structure and positional relationships of the various components of the material screening device in this embodiment will be described in detail below.
[0028] In this embodiment, as Figure 1 As shown, the shell 1 is formed into a columnar structure, which is composed of multiple screen frames connected sequentially along a first direction (the first direction is the axial direction of the shell 1), and an inner cavity is formed inside the shell 1. Further, a bottom plate 133 is provided in the inner cavity of the shell 1, dividing the inner cavity of the shell 1 into an upper inner cavity 131 and a lower inner cavity 132. The upper inner cavity 131 and the lower inner cavity 132 are respectively distributed at the top and bottom ends of the bottom plate 133 along the first direction. Even further, multiple screens 2 are provided in the upper inner cavity 131 at intervals along the first direction. An inlet 11 communicating with the upper inner cavity 131 is formed at the top of the shell 1, and an outlet 12 communicating with the upper inner cavity 131 is formed on the outer side of the shell 1.
[0029] It should be noted that the formation of the shell 1, the setting of the inlet 11 and the outlet 12 are all existing technologies, and therefore will not be described in detail.
[0030] In this embodiment, as Figures 1 to 2As shown, the vibration assembly includes a polarization mechanism disposed at the bottom end of the housing 1. Specifically, the polarization mechanism includes a sleeve 331, which is screwed to the bottom end of the housing 1 by screws, so that the receiving cavity of the sleeve 331 communicates with the lower inner cavity 132 of the housing 1. More specifically, the polarization mechanism also includes a polarization part disposed in the receiving cavity, which is screwed to the sleeve 331 to transfer kinetic energy to the sleeve 331, and then to the housing 1 by screws, thereby providing the housing 1 with kinetic energy (in the horizontal plane perpendicular to the first direction). Combined with the elastic force of the spring 32, it can mimic the principle of manual sieving, so that the material in the housing 1 performs nonlinear three-dimensional motion (i.e., circular motion, arc motion, and vertical motion superimposed) at the screen 2. Furthermore, such as Figures 1 to 2 As shown, the polarization section includes a motor 334. The axis of the drive shaft of the motor 334 extends along a first direction and is collinear with the axis of the housing 1. The outer shell of the motor 334 is adapted to the receiving cavity and screwed to the inner wall of the receiving cavity. The connection structure between the motor 334 and the receiving cavity is not fixed and is a conventional means in the mechanical field, as long as it can achieve the above-mentioned technical effect of transmitting lateral kinetic energy. In addition, the first end of the drive shaft extends into the lower inner cavity 132, and at least two sets of adjustment components are sleeved on the first end of the drive shaft. The two sets of adjustment components are distributed at intervals along the first direction and are both located in the lower inner cavity 132. In this way, the motor 334 can drive the two sets of adjustment components to perform centrifugal motion. During the centrifugal motion, the adjustment components will generate excitation force, which can be transmitted to the housing 1 through screws as the kinetic energy provided by the polarization section to the housing 1.
[0031] like Figure 2 As shown, the adjustment assembly includes a geared disc 332 sleeved on the outer side of the drive shaft. The end face of the geared disc 332 has multiple perforated holes 3321, which are arranged circumferentially along the disc to form a ring structure. The adjustment assembly also includes two counterweights 333 disposed at the top of the geared disc 332, each counterweight 333 being rotatably connected to the drive shaft. Furthermore, the bottom of each counterweight 333 has a protrusion 3331 that can engage with the perforated holes 3321. When the counterweights 333 rotate to a preset position, such that the two counterweights 333 are distributed at a preset angle, the two counterweights 333 can be fixedly engaged with the geared disc 332 through the protrusions 3331.
[0032] Thus, by changing the weight and position (i.e. the angle between the two counterweights 333 in each set of adjustment components) or by changing the relative position of the upper and lower sets of adjustment components, the corresponding changes in the motion state and motion intensity of the shell 1 can be achieved.
[0033] Furthermore, in this embodiment, such as Figure 1As shown, the material screening device also includes a support base 4. Along the first direction, the two ends of the sleeve 331 and the multiple springs 32 are respectively connected to the support base 4 and the housing 1. When the kinetic energy of the polarization section is transferred to the housing 1, the multiple springs 32 will also shake due to their connection with the housing 1, thereby generating elastic force. This elastic force can act on the housing 1 to superimpose with the kinetic energy generated by the polarization section. In this way, the principle of manual screening can be imitated, so that the material inside the housing 1 makes nonlinear three-dimensional motion at the screen 2.
[0034] like Figure 1 As shown, the ultrasonic generator 31 is located on the outer side of the housing 1. Its specific location and installation method are existing technologies and will not be described further. The ultrasonic generator 31 transmits ultrasonic waves to cause the material to move vertically on the surface of the screen 2.
[0035] In this embodiment, a plurality of screens 2 are arranged sequentially along a first direction in the upper inner cavity 131. Specifically, as shown in the figure... Figure 3 As shown, the screen 2 includes a first connecting frame 211, a second connecting frame 212, and a third connecting frame 213. These three frames are arranged sequentially from the inside out. The third connecting frame 213 is connected to the inner wall of the upper inner cavity 131, meaning it is formed in a circular shape corresponding to the upper inner cavity 131. The output end of the ultrasonic generator 31 is connected to the connection between the third connecting frame 213 and the housing 1 to facilitate the transmission of ultrasonic waves.
[0036] In addition, each screen 2 also has multiple reinforcing frames distributed in a divergent structure, such as Figure 3 As shown, the reinforcing frame includes alternating first reinforcing frames 221 and second reinforcing frames 222. The two ends of the first reinforcing frame 221 are connected to the second connecting frame 212 and the third connecting frame 213, respectively. The two ends of the second reinforcing frame 222 are connected to the first connecting frame 211 and the third connecting frame 213, respectively. The middle of the second reinforcing frame 222 is connected to the second connecting frame 212. Furthermore, the portions of the first reinforcing frame 221 and the second reinforcing frame 222 located between the second connecting frame 212 and the third connecting frame 213 are both formed into a bent structure. Through the frame arrangement described above, the structural strength of the screen 2 itself can be effectively improved, enabling the screen 2 to adapt to the kinetic energy transmitted by the vibration component, effectively improving the service life of the screen 2.
[0037] According to the material screening device described above, a vibration component is connected to the outside of the housing 1 of the screening device. This component includes an ultrasonic generator 31 located on the outer side of the housing 1, a polarization mechanism located at the bottom of the housing 1, and multiple springs 32. The polarization mechanism provides kinetic energy to the housing 1, and the elastic force of the springs 32 is superimposed to simulate the principle of manual screening. This causes the material inside the housing 1 to undergo nonlinear three-dimensional motion (i.e., a superposition of circular motion, arc motion, and vertical motion) at the screen 2. The ultrasonic generator 31 can further provide kinetic energy to the housing 1, allowing the material to make more full contact with the screen surface. Compared with the single motion mode of the material in existing equipment, this device can effectively improve screening efficiency and screening quality.
[0038] In addition, the screen 2 in this device has multiple reinforcing skeletons distributed in a divergent structure, which enables the screen 2 to adapt to the high-intensity movement of materials, effectively improving the screening capacity of the screen 2, and further improving the screening efficiency and screening quality.
[0039] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The protection scope of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this application. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the protection scope of this application. Therefore, the protection scope of this application should be defined by the protection scope of the claims.
Claims
1. A material screening device, characterized in that, The material screening device includes: The shell has an inlet and an outlet. A plurality of screens are sequentially arranged inside the housing along a first direction; each screen has a plurality of reinforcing frames distributed in a divergent structure. The vibration assembly includes an ultrasonic generator disposed on the outer side of the housing, a polarization mechanism disposed on the bottom end of the housing, and a plurality of springs, so that the material can move in three dimensions on the surface of the screen.
2. The material screening device according to claim 1, characterized in that, The inner cavity of the shell is provided with a bottom plate to divide the inner cavity of the shell into an upper inner cavity and a lower inner cavity. The upper inner cavity and the lower inner cavity are respectively distributed at the top and bottom of the bottom plate along the first direction. The screen is located in the upper inner cavity, and the feed inlet and the discharge outlet are both connected to the upper inner cavity.
3. The material screening device according to claim 2, characterized in that, The polarization mechanism includes a sleeve that is screwed to the bottom end of the housing so that the receiving cavity of the sleeve communicates with the lower inner cavity; the polarization mechanism also includes a polarization part disposed in the receiving cavity, which can transfer kinetic energy to the housing through the sleeve.
4. The material screening device according to claim 3, characterized in that, The polarization section includes a motor, the axis of which extends along the first direction and is collinear with the axis of the housing; the outer shell of the motor is adapted to the receiving cavity and screwed to the inner wall of the receiving cavity.
5. The material screening device according to claim 4, characterized in that, The first end of the drive shaft extends into the lower inner cavity; at least two sets of adjustment components are sleeved on the first end of the drive shaft, the two sets of adjustment components are distributed at intervals along the first direction, and are both located in the lower inner cavity.
6. The material screening device according to claim 5, characterized in that, The adjustment assembly includes a geared disc sleeved on the outer side of the drive shaft. The end face of the geared disc has a plurality of hollow holes, and the plurality of hollow holes are arranged circumferentially along the geared disc.
7. The material screening device according to claim 6, characterized in that, The adjustment assembly also includes two counterweights disposed at the top of the gear disk, each counterweight being rotatably connected to the drive shaft; the bottom of each counterweight has a protrusion that can engage with the corresponding hollow hole; when the counterweight rotates to a preset angle, it is fixed by engaging with the gear disk through the protrusion.
8. The material screening device according to claim 3, characterized in that, The material screening device includes a support base, and along the first direction, the two ends of the sleeve and the plurality of springs are respectively connected to the support base and the housing.
9. The material screening device according to claim 2, characterized in that, The screen includes a first connecting frame, a second connecting frame, and a third connecting frame, which are arranged sequentially from the inside to the outside. The third connecting frame is connected to the inner wall of the upper inner cavity. The reinforcing frame includes an alternately distributed first reinforcing frame and a second reinforcing frame. The two ends of the first reinforcing frame are respectively connected to the second connecting frame and the third connecting frame. The two ends of the second reinforcing frame are respectively connected to the first connecting frame and the third connecting frame. The middle part of the second reinforcing frame is connected to the second connecting frame.
10. The material screening device according to claim 9, characterized in that, The output end of the ultrasonic generator is connected to the connection between the third connecting frame and the housing.