A rapid automatic sorting and metering device for gelatin sheets

Abstract

The utility model discloses a gelatin piece fast automatic sorting metering device, including frame, conveying mechanism, to position baffle, blanking guide slot, weighing mechanism, packing box, blanking mechanism, detection camera, prompt light and PLC controller, conveying mechanism installs in the frame and is used for conveying gelatin piece, the left end of frame is fixed with to position baffle, and the upper end fixed mounting of to position baffle has the detection camera to the conveying mechanism, and blanking mechanism and blanking guide slot are fixedly installed respectively in the left end both sides of frame, and blanking mechanism is to blanking guide slot, and blanking guide slot sets down obliquely, and packing box is located the below of blanking guide slot, and packing box places on weighing mechanism, and PLC controller fixed mounting is in the side of frame, and weighing mechanism includes: bottom plate, weighing sensor and support plate, and four weighing sensors are fixed on bottom plate, and the top fixed connection of four weighing sensors has support plate. The utility model discloses automatic sorting metering, and the working efficiency is higher with accurate measurement.

Description

Technical Field

[0001] This utility model relates to the field of gelatin sheet production technology, and in particular to a rapid automatic sorting and metering device for gelatin sheets. Background Technology

[0002] Gelatin sheets are gelatin pressed into sheet form using a tablet press. After the tablet press produces the gelatin sheets, they are output via a conveyor belt. Workers sort the gelatin sheets from the conveyor belt into packaging boxes. However, manual sorting is inefficient and the weight of the gelatin sheets in each box is difficult to measure accurately, leading to errors. Therefore, there is an urgent need to develop an automated sorting and metering device for gelatin sheets that offers high accuracy and efficiency, overcoming the shortcomings of current applications and meeting current needs. Utility Model Content

[0003] The purpose of this invention is to provide a rapid and automatic gelatin sheet sorting and metering device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A rapid automatic sorting and metering device for gelatin sheets includes a frame, a conveying mechanism, a positioning baffle, a feeding guide chute, a weighing mechanism, a packaging box, a feeding mechanism, a detection camera, an indicator light, and a PLC controller. The conveying mechanism is installed inside the frame and is used to convey gelatin sheets. A positioning baffle is fixed to the left end of the frame, and a detection camera facing the conveying mechanism is fixedly installed on the upper end of the positioning baffle. The feeding mechanism and the feeding guide chute are respectively fixedly installed on both sides of the left end of the frame. The feeding mechanism faces the feeding guide chute, which is inclined downwards. A vibration motor is fixed to the bottom of the feeding guide chute. The packaging box is located below the feeding guide chute and is placed on the weighing mechanism. The indicator light is fixedly installed on the top of the positioning baffle. The PLC controller is fixedly installed on the side of the frame. The weighing mechanism includes a base plate, load cells, and a support plate. The base plate is fixed to the ground, and four load cells are fixedly installed on the base plate. The support plate is fixedly connected to the top of the four load cells.

[0005] Preferably, the conveying mechanism includes: a transmission roller, a conveyor belt, and a servo motor. There are two transmission rollers rotatably connected within the frame. The two transmission rollers are connected by a conveyor belt. The servo motor is fixed to the frame, and the output shaft of the servo motor is fixed to one of the transmission rollers.

[0006] Preferably, the bottom of the positioning baffle is 2mm away from the top surface of the conveyor belt.

[0007] Preferably, the feeding mechanism includes an electric telescopic rod and a push plate, wherein the electric telescopic rod is fixed on the frame, and the telescopic end of the electric telescopic rod is fixed to the push plate.

[0008] Preferably, the servo motor, vibration motor, weighing sensor, electric telescopic rod, detection camera, and indicator light are electrically connected to the PLC controller.

[0009] The beneficial effects of this utility model are as follows: In use, the gelatin sheet rapid automatic sorting and metering device places the pressed gelatin sheets onto a conveyor belt. A servo motor drives the transmission rollers and conveyor belt to rotate, transporting the gelatin sheets forward. When a detection camera detects a gelatin sheet, it transmits a signal to the PLC controller. The PLC controller then controls an electric telescopic rod to move a push plate, pushing the gelatin sheets on the conveyor belt into a feeding guide chute. A vibration motor vibrates the feeding guide chute, making the feeding smoother. The gelatin sheets slide down the feeding guide chute into a packaging box. A weighing sensor measures the weight of the gelatin sheets in the packaging box and transmits the data to the PLC controller. Once the weight reaches the standard value in the PLC controller, an indicator light illuminates, indicating that the weight has reached the standard, and a new packaging box can be placed on the support plate. In summary, this utility model provides automatic sorting and metering with high accuracy and efficiency. Attached Figure Description

[0010] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0011] Figure 2 This is a schematic diagram of the usage state of this utility model.

[0012] Figure 3 This is a partial structural diagram of the present invention. Figure 1 .

[0013] Figure 4 This is a partial structural diagram of the present invention. Figure 2 .

[0014] Figure 5 This is a partial structural diagram of the present invention. Figure 3 .

[0015] Figure 6 This is a partial structural diagram of the present invention. Figure 4 .

[0016] Figure 7 This is a diagram illustrating the signal transmission and control of this utility model.

[0017] Legend: 1. Frame; 2. Conveying mechanism; 201. Drive roller; 202. Conveyor belt; 203. Servo motor; 3. Position baffle; 4. Discharge guide chute; 401. Vibration motor; 5. Weighing mechanism; 501. Base plate; 502. Weighing sensor; 503. Support plate; 6. Packaging box; 7. Discharge mechanism; 701. Electric telescopic rod; 702. Push plate; 8. Detection camera; 9. Indicator light; 10. PLC controller. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] Specific implementation examples are given below.

[0020] See Figures 1-7 In this embodiment of the present invention, a rapid automatic sorting and metering device for gelatin sheets includes a frame 1, a conveying mechanism 2, a positioning baffle 3, a feeding guide trough 4, a weighing mechanism 5, a packaging box 6, a feeding mechanism 7, a detection camera 8, an indicator light 9, and a PLC controller 10. The conveying mechanism 2 is installed inside the frame 1 and is used to convey gelatin sheets. The positioning baffle 3 is fixed to the left end of the frame 1 and is used to block the gelatin sheets. The detection camera 8 facing the conveying mechanism 2 is fixedly installed on the upper end of the positioning baffle 3. The feeding mechanism 7 and the feeding guide trough 4 are respectively fixedly installed on both sides of the left end of the frame 1. The feeding mechanism 7... The feeding guide trough 4 is used to push the gelatin sheets on the conveying mechanism 2 into the feeding guide trough 4. The feeding guide trough 4 is inclined downward. A vibration motor 401 is fixed at the bottom of the feeding guide trough 4. The vibration motor 401 vibrates the feeding guide trough 4 to make the gelatin sheets slide down. The packaging box 6 is located below the feeding guide trough 4. The weighing mechanism 5 is fixed on the ground. The packaging box 6 is placed on the weighing mechanism 5. The indicator light 9 is fixedly installed on the top of the positioning baffle 3. The PLC controller 10 is fixedly installed on the side of the frame 1. The PLC controller 10 is used for the overall electrical system control.

[0021] The conveying mechanism 2 includes: a drive roller 201, a conveyor belt 202, and a servo motor 203. There are two drive rollers 201, which are rotatably connected to the frame 1. The two drive rollers 201 are connected by the conveyor belt 202. The servo motor 203 is fixed on the frame 1. The output shaft of the servo motor 203 is fixed to one of the drive rollers 201. In use, the tablet press places the pressed gelatin sheets onto the conveyor belt 202. The servo motor 203 drives the drive rollers 201 and the conveyor belt 202 to rotate, and the conveyor belt 202 conveys the gelatin sheets forward.

[0022] The bottom of the positioning baffle 3 is 2mm away from the top surface of the conveyor belt 202, so that the conveyor belt 202 will not rub against the positioning baffle 3 during operation.

[0023] The weighing mechanism 5 includes a base plate 501, weighing sensors 502, and a support plate 503. The base plate 501 is fixed to the ground, and four weighing sensors 502 are fixed on the base plate 501. The support plate 503 is fixedly connected to the top of the four weighing sensors 502. A standard weight value is pre-input into the PLC controller 10. The weighing sensors 502 pre-"tare" the original weight of the support plate 503 and the packaging box 6. The weighing sensors 502 weigh the gelatin sheets in the packaging box 6 and transmit the data to the PLC controller 10. When the standard weight value is reached, the PLC controller 10 controls the indicator light 9 to indicate that the weight has reached the standard and to replace the packaging box 6 with a new one on the support plate 503.

[0024] The feeding mechanism 7 includes an electric telescopic rod 701 and a push plate 702. The electric telescopic rod 701 is fixed on the frame 1. The telescopic end of the electric telescopic rod 701 is fixed to the push plate 702. In use, the electric telescopic rod 701 drives the push plate 702 to move, and the push plate 702 pushes the gelatin sheet on the conveyor belt 202 into the feeding guide groove 4.

[0025] The servo motor 203, vibration motor 401, weighing sensor 502, electric telescopic rod 701, detection camera 8 and indicator light 9 are electrically connected to the PLC controller 10.

[0026] Working principle: This rapid automatic sorting and metering device for gelatin sheets operates by placing the pressed gelatin sheets onto the conveyor belt 202 via the tablet press. The servo motor 203 drives the transmission roller 201 and the conveyor belt 202 to rotate, propelling the gelatin sheets forward. When the detection camera 8 detects a gelatin sheet, it transmits a signal to the PLC controller 10. The PLC controller 10 then controls the electric telescopic rod 701 to move the push plate 702, which in turn pushes the gelatin sheets on the conveyor belt 202 to the desired position. Inside the feeding guide chute 4, the vibration motor 401 vibrates the feeding guide chute 4, making the feeding smoother. The gelatin sheet slides down the feeding guide chute 4 into the packaging box 6. The weight of the gelatin sheet in the packaging box 6 is weighed by the weighing sensor 502. The weighing sensor 502 transmits the data to the PLC controller 10. After the weight reaches the standard value in the PLC controller 10, the PLC controller 10 controls the indicator light 9 to light up, indicating that the weight has reached the standard and a new packaging box 6 can be replaced on the support plate 503.

[0027] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A rapid automatic sorting and metering device for gelatin sheets, characterized in that, The system includes a frame (1), a conveying mechanism (2), a positioning baffle (3), a feeding guide trough (4), a weighing mechanism (5), a packaging box (6), a feeding mechanism (7), a detection camera (8), an indicator light (9), and a PLC controller (10). The conveying mechanism (2) is installed inside the frame (1) and is used to convey gelatin sheets. The positioning baffle (3) is fixed to the left end of the frame (1), and the detection camera (8) facing the conveying mechanism (2) is fixedly installed on the upper end of the positioning baffle (3). The feeding mechanism (7) and the feeding guide trough (4) are respectively fixedly installed on both sides of the left end of the frame (1). The feeding mechanism (7) faces the feeding guide trough (4), and the feeding guide trough (4) is inclined downward. The material guide groove (4) is set at an angle and a vibration motor (401) is fixed at the bottom. The packaging box (6) is located below the material guide groove (4) and is placed on the weighing mechanism (5). The indicator light (9) is fixedly installed on the top of the positioning baffle (3). The PLC controller (10) is fixedly installed on the side of the frame (1). The weighing mechanism (5) includes: a base plate (501), a weighing sensor (502) and a support plate (503). The base plate (501) is fixed on the ground. Four weighing sensors (502) are fixed on the base plate (501). The support plate (503) is fixedly connected to the top of the four weighing sensors (502).

2. The rapid automatic sorting and metering device for gelatin sheets according to claim 1, characterized in that, The conveying mechanism (2) includes: a transmission roller (201), a conveyor belt (202) and a servo motor (203). There are two transmission rollers (201) and they are rotatably connected in the frame (1). The two transmission rollers (201) are connected by the conveyor belt (202). The servo motor (203) is fixed on the frame (1) and the output shaft of the servo motor (203) is fixed to one of the transmission rollers (201).

3. The rapid automatic sorting and metering device for gelatin sheets according to claim 2, characterized in that, The bottom of the positioning baffle (3) is 2 mm away from the top surface of the conveyor belt (202).

4. The rapid automatic sorting and metering device for gelatin sheets according to claim 2, characterized in that, The feeding mechanism (7) includes an electric telescopic rod (701) and a push plate (702). The electric telescopic rod (701) is fixed on the frame (1), and the telescopic end of the electric telescopic rod (701) is fixed to the push plate (702).

5. The rapid automatic sorting and metering device for gelatin sheets according to claim 4, characterized in that, The servo motor (203), vibration motor (401), weighing sensor (502), electric telescopic rod (701), detection camera (8) and indicator light (9) are electrically connected to the PLC controller (10).

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