Strip surface defect detection apparatus
Patent Information
- Application Number
- CN202522201839.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]该专利文件在检测探头对传送的带材表面的缺陷进行检测并识别缺陷位置时,由于生产环境中的空气可能含有大量的灰尘和车间加工产生的粉尘,这些杂质颗粒会自然沉降附着在带材表面,进而对带材表面的缺陷进行遮挡,导致检测探头无法准确识别缺陷,降低检测的准确性
[0014]与现有技术相比的有益效果如下:通过电机驱动清扫辊转动,进而将带材表面的杂质颗粒扫起,在此过程中,通过风机将杂质颗粒吸入收集罩,并经过输送管进入收集箱内,通过过滤板将空气中的杂质颗粒拦截在收集箱内进行收集,通过清理机构使得带材经过检测探头之前先进行表面杂质颗粒的清理,进而检测探头可以准确识别缺陷,提高检测的准确性。
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Figure CN224878702U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of strip inspection equipment, and in particular to a strip surface defect inspection equipment. Background Technology
[0002] According to the patent document with announcement number CN222913468U, the patent document describes a process where one end of a strip placed on a machine passes through a first conveying space, a second conveying space, a third conveying space, and a fourth conveying space in sequence before being connected to an external take-up roller. A drive motor drives the pinch roller and the fourth guide roller to rotate synchronously, thereby driving the strip transmission. During the strip transmission process, the first and second limit modules guide and limit the movement direction of the strip. The strip passes under the detection probe and the laser. The detection probe detects and identifies defects on the surface of the strip and then transmits the location of the defects to the defect identification machine in the form of an electrical signal. The defect identification machine controls the laser marking machine to mark the defects on the surface of the strip. After the detection is completed, the entire strip is wound onto the take-up roller.
[0003] The patent document states that when the detection probe detects and identifies defects on the surface of the conveyed strip, the air in the production environment may contain a large amount of dust and dust generated during workshop processing. These impurity particles will naturally settle and adhere to the surface of the strip, thereby obscuring the defects on the surface of the strip. This causes the detection probe to be unable to accurately identify the defects, reducing the accuracy of the detection. Utility Model Content
[0004] The purpose of this invention is to provide a strip surface defect detection device in order to solve the above-mentioned problems.
[0005] This utility model achieves the above objectives through the following technical solutions:
[0006] A strip surface defect detection device includes a detection mechanism and a cleaning mechanism, the cleaning mechanism being located on top of the detection mechanism;
[0007] The cleaning mechanism includes a collection hood, a sweeping roller rotatably connected to the bottom of the collection hood, a motor fixedly installed at the input end of the sweeping roller, a collection box located at the rear of the collection hood, a conveying pipe fixed between the collection box and the collection hood, a filter plate fixed inside the collection box, and a fan fixed at the bottom of the filter plate.
[0008] Preferably, the testing mechanism includes a machine tool, with a plurality of first rollers rotatably connected to the top of the machine tool, and a second roller rotatably connected to one side of the top of the machine tool.
[0009] Preferably, the first roller is located below the second roller.
[0010] Preferably, a support frame is fixed on the top of the machine tool, three detection probes are fixed on the top of the support frame, and several defect identification machines are fixed on the other side of the support frame.
[0011] Preferably, the collecting cover has a trapezoidal cross-section, is fixed to the top of the machine tool, and is located between the second roller and the support frame.
[0012] Preferably, the collection box is fixed to the rear side of the machine tool.
[0013] Preferably, the conveying pipe consists of three inlet pipes and one outlet pipe. The three inlet pipes are fixed at equal intervals on the top of the collection hood, the outlet pipe is fixed to the top of the collection box, and the three inlet pipes are fixed to the front side of the outlet pipe.
[0014] The beneficial effects compared with the existing technology are as follows: The cleaning roller is driven by a motor to rotate, thereby sweeping up the impurity particles on the surface of the strip. During this process, the impurity particles are sucked into the collection hood by a fan and enter the collection box through the conveying pipe. The impurity particles in the air are intercepted and collected in the collection box by the filter plate. The cleaning mechanism cleans the surface impurity particles of the strip before it passes through the detection probe, so that the detection probe can accurately identify defects and improve the accuracy of detection. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of the strip surface defect detection device described in this utility model;
[0017] Figure 2 This is a top view of the strip surface defect detection device described in this utility model;
[0018] Figure 3 yes Figure 2 Sectional view at point AA;
[0019] Figure 4 yes Figure 2 Sectional view at point BB;
[0020] Figure 5 This is a schematic diagram of the detection mechanism structure of the strip surface defect detection equipment described in this utility model;
[0021] Figure 6This is a schematic diagram of the cleaning mechanism structure of the strip surface defect detection equipment described in this utility model;
[0022] Figure 7 This is a schematic diagram of the cleaning roller structure of the strip surface defect detection equipment described in this utility model;
[0023] Figure 8 This is a schematic diagram of the conveying pipe and collection box structure of the strip surface defect detection equipment described in this utility model.
[0024] The annotations in the attached figures are explained as follows:
[0025] 1. Inspection mechanism; 2. Cleaning mechanism; 101. Machine tool; 102. First rotating roller; 103. Second rotating roller; 104. Support frame; 105. Inspection probe; 106. Defect identification machine; 201. Collection cover; 202. Cleaning roller; 203. Motor; 204. Conveying pipe; 205. Collection box; 206. Filter plate; 207. Fan. Detailed Implementation
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. All electrical components mentioned in this document are electrically connected to an external main controller and 220V AC mains power, and the main controller can be a conventionally known device such as a computer that provides control.
[0027] The present invention will be further described below with reference to the accompanying drawings:
[0028] like Figures 1-8 As shown, a strip surface defect detection device includes a detection mechanism 1 and a cleaning mechanism 2, which is located on top of the detection mechanism 1.
[0029] In this embodiment: the cleaning mechanism 2 includes a collection cover 201, a cleaning roller 202 rotatably connected to the bottom of the collection cover 201, a motor 203 fixedly installed at the input end of the cleaning roller 202, a collection box 205 provided at the rear side of the collection cover 201, a conveying pipe 204 fixed between the collection box 205 and the collection cover 201, a filter plate 206 fixed inside the collection box 205, a fan 207 fixed at the bottom of the filter plate 206, the collection cover 201 has a trapezoidal cross section, the collection cover 201 is fixed to the top of the machine tool 101, the collection cover 201 is located between the second rotating roller 103 and the support frame 104, and the collection box 205 is fixed to the rear of the machine tool 101. On the side, the conveying pipe 204 consists of three feed pipes and one discharge pipe. The three feed pipes are fixed at equal intervals on the top of the collecting hood 201, and the discharge pipe is fixed to the top of the collecting box 205. The three feed pipes are fixed in front of the discharge pipe. Before the strip passes the detection probe 105, the surface impurity particles are cleaned. The cleaning roller 202 is driven by the motor 203 to rotate, thereby sweeping up the impurity particles on the surface of the strip. During this process, the impurity particles are sucked into the collecting hood 201 by the fan 207 and enter the collecting box 205 through the conveying pipe 204. The impurity particles in the air are intercepted in the collecting box 205 by the filter plate 206 for collection.
[0030] In this embodiment: the detection mechanism 1 includes a machine tool 101, with a plurality of first rollers 102 rotatably connected to the top of the machine tool 101, and a second roller 103 rotatably connected to one side of the top of the machine tool 101. The first rollers 102 are located below the second rollers 103. A support frame 104 is fixed to the top of the machine tool 101, and three detection probes 105 are fixed to the top of the support frame 104. A plurality of defect identification machines 106 are fixed to the other side of the support frame 104. By passing the strip material through the bottom of the second rollers 103 and then through the top of the plurality of first rollers 102, the production line traction device drives the strip material to move continuously from one side to the other side. During this process, the detection probes 105 take pictures of the defects on the surface of the strip material, and the pictures are sent to the defect identification machines 106. Then the defect identification machines 106 judge the defects and issue an alarm. The operator handles the strip material that has been alarmed.
[0031] Working principle: The strip passes through the bottom of the second roller 103 and then through the top of several first rollers 102. The production line traction device drives the strip to move continuously from one side to the other. Before passing the detection probe 105, the strip passes through the cleaning roller 202. The motor 203 drives the cleaning roller 202 to rotate, thereby sweeping up the impurity particles on the surface of the strip. During this process, the fan 207 sucks the impurity particles into the collection hood 201 and into the collection box 205 through the conveying pipe 204. The filter plate 206 intercepts the impurity particles in the air and collects them in the collection box 205. After cleaning, the strip passes through the detection probe 105, which takes pictures of the defects on the surface of the strip. The pictures are sent to the defect identification machine 106, which then judges the defects and alarms. The operator handles the strip that has been alarmed.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A strip surface defect detection device, comprising a detection mechanism (1), characterized in that: It also includes a cleaning mechanism (2), which is located on top of the detection mechanism (1); The cleaning mechanism (2) includes a collection cover (201), a sweeping roller (202) is rotatably connected to the bottom of the collection cover (201), a motor (203) is fixedly installed at the input end of the sweeping roller (202), a collection box (205) is provided on the rear side of the collection cover (201), a conveying pipe (204) is fixed between the collection box (205) and the collection cover (201), a filter plate (206) is fixed inside the collection box (205), and a fan (207) is fixed at the bottom of the filter plate (206).
2. The strip surface defect detection device according to claim 1, characterized in that: The testing mechanism (1) includes a machine tool (101), a plurality of first rollers (102) are rotatably connected to the top of the machine tool (101), and a second roller (103) is rotatably connected to one side of the top of the machine tool (101).
3. The strip surface defect detection device according to claim 2, characterized in that: The first roller (102) is located below the second roller (103).
4. The strip surface defect detection equipment according to claim 2, characterized in that: The machine tool (101) is fixed with a support frame (104) on top, and three detection probes (105) are fixed on the top of the support frame (104). Several defect identification machines (106) are fixed on the other side of the support frame (104).
5. The strip surface defect detection device according to claim 4, characterized in that: The collection cover (201) has a trapezoidal cross section and is fixed to the top of the machine tool (101). The collection cover (201) is located between the second roller (103) and the support frame (104).
6. The strip surface defect detection device according to claim 2, characterized in that: The collection box (205) is fixed to the rear side of the machine tool (101).
7. The strip surface defect detection device according to claim 1, characterized in that: The conveying pipe (204) consists of three feed pipes and one discharge pipe. The three feed pipes are fixed at equal intervals on the top of the collection cover (201), the discharge pipe is fixed to the top of the collection box (205), and the three feed pipes are fixed on the front side of the discharge pipe.
Citation Information
Patent Citations
Strip surface defect detection equipment
CN222913468U