Mechanical multipurpose washing machine
Patent Information
- Application Number
- CN202522537154.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0007]为了克服现有技术的不足,本实用新型的目的在于提供一种机械式多用清洗机,以解决现有技术中存在功能单一、无法在单次装夹中自动切换清洗方式,导致作业连续性差、生产效率低下的问题
[0017]一、本实用新型通过设置的切换机构(包括滑动板、切换插板及调整丝杆),可在清洗过程中无需拆卸组件或中断作业,即可灵活选择喷洗模式、刷洗模式或复合清洗模式,当切换插板下移遮挡刷洗头时,可单独进行喷洗;反之,停止供液即可进行纯刷洗,克服了现有设备功能单一、需多设备转运的缺陷,实现了单次装夹下的多功能自动化清洗。
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Figure CN224878718U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment technology, specifically a mechanical multi-purpose cleaning machine. Background Technology
[0002] In the fields of machinery manufacturing, repair and remanufacturing, cleaning of mechanical parts is an essential pre-processing step. At present, for the cleaning of batches of small and medium-sized metal or non-metal parts, special cleaning equipment is generally used to achieve automated operation, which cleans the parts by placing them in a metal mesh frame and spraying or brushing them.
[0003] The inventors have discovered at least the following problems in the prior art:
[0004] Existing mechanical cleaning machines are mostly designed with single or fixed functional units. Specifically, a single machine is usually configured to perform only a single cleaning method, such as a pure spray washing machine or a pure brush washing machine. When the workpiece process requires spray washing and rinsing followed by brush washing and fine cleaning, the workpiece must be transferred and re-clamped between different functional machines. This not only interrupts the continuity of the operation but also significantly reduces production efficiency.
[0005] In addition, although some existing equipment attempts to integrate multiple functions, its function switching mechanism requires pausing the equipment during the cleaning process, and having the operator disassemble the spray washing component and install the brush washing component.
[0006] Therefore, this solution provides a mechanical multi-purpose cleaning machine to solve the above problems. Utility Model Content
[0007] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a mechanical multi-purpose cleaning machine to solve the problems of single function and inability to automatically switch cleaning modes in a single clamping, resulting in poor operation continuity and low production efficiency.
[0008] To solve the above-mentioned technical problems, the basic technical solution proposed by this utility model is as follows:
[0009] A mechanical multi-purpose cleaning machine includes a housing mechanism. The housing mechanism includes a cleaning tank and an upper cover hinged above the cleaning tank. A wire mesh frame mechanism is provided inside the cleaning tank. A switching mechanism and a cleaning mechanism are provided on one side of the upper cover. The wire mesh frame mechanism includes a holding wire mesh frame and a connecting joint fixedly connected to the inner side of the holding wire mesh frame. The switching mechanism includes a sliding plate and a switching insert plate below the sliding plate. The cleaning mechanism includes a support column and spray heads and brush heads evenly distributed around the support column. The support column has a through groove, and the spray heads and brush heads are rotatably connected in the through groove. A docking seat is rotatably connected to the bottom of the support column, and a gas-liquid conduit is provided inside the support column.
[0010] Preferably, the back of the cleaning tank is equipped with a washing liquid tank, a liquid pump and an air pump, and a drive motor is installed inside the cleaning tank. The output end of the drive motor is connected to the bottom of the mesh frame.
[0011] Preferably, an adjusting screw is rotatably connected to the top of the upper cover, the adjusting screw passes through a threaded sliding plate, and the switching plate passes through the upper cover, fitting around the periphery of the brush head.
[0012] Preferably, the bottom of the docking seat fits into the docking head, and the top of the docking seat is fixedly connected with evenly distributed protrusions.
[0013] Preferably, the gas-liquid conduit is provided with a connecting pipe at the spray head, the connecting pipe is connected to the spray head, and a receiving slide plate is provided between the spray head and the brush head. The receiving slide plate is slidably connected to the inside of the support column, and the bottom of the receiving slide plate fits the protrusion.
[0014] Preferably, both sides of the receiving slide are rotatably connected to vertically arranged connecting rod one and connecting rod two, and the other ends of connecting rod one and connecting rod two are respectively rotatably connected to a spray head and a brush head.
[0015] Preferably, an external gas-liquid nozzle is installed on one side of the upper cover, and the support column and the external gas-liquid nozzle are located on the inner and outer sides of the holding mesh frame, respectively.
[0016] The beneficial effects of this utility model are:
[0017] I. This utility model, through its switching mechanism (including a sliding plate, a switching plate, and an adjusting screw), allows for flexible selection of spray washing mode, brush washing mode, or combined cleaning mode during the cleaning process without disassembling components or interrupting operations. When the switching plate moves down to block the brush head, spray washing can be performed alone; conversely, pure brush washing can be performed by stopping the liquid supply. This overcomes the shortcomings of existing equipment that has a single function and requires the transfer of multiple devices, and realizes multi-functional automated cleaning in a single clamping.
[0018] II. The present invention, through the receiving slide plate, connecting rod one and connecting rod two in the cleaning mechanism, when the drive motor drives the holding mesh frame to rotate, through the action of the docking seat and the protrusion, causes the receiving slide plate to move up and down reciprocally, thereby driving the spray head and brush head to swing up and down synchronously. This makes the cleaning action not only cover the inside and outside of the workpiece, but also form a dynamic cleaning trajectory in three-dimensional space, thereby improving the cleaning coverage area and cleanliness.
[0019] Third, this utility model, by setting up an external gas-liquid spray pipe, gas-liquid conduit, and air pump, can switch to air pump supply mode after spraying or brushing to pre-dry the workpiece and remove surface moisture. This design reduces the transfer and repeated clamping of workpieces between different processes, realizes continuous operation from cleaning to drying, and improves overall processing efficiency and operational convenience. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a perspective view of the entire utility model;
[0022] Figure 2 This is a schematic diagram of the box mechanism of this utility model;
[0023] Figure 3 This is a schematic diagram of the switching mechanism and the upper cover of this utility model;
[0024] Figure 4 This is a schematic diagram of the internal structure of the cleaning mechanism of this utility model;
[0025] Figure 5 This utility model Figure 4 One of the structural diagrams of the middle section;
[0026] Figure 6 This utility model Figure 4 The second structural diagram of the middle section.
[0027] In the picture:
[0028] 1. Box body; 11. Washing tank; 12. Washing liquid tank; 13. Liquid pump body; 14. Air pump; 15. Drive motor; 16. Top cover;
[0029] 2. Frame structure; 21. Frame holder; 22. Connector;
[0030] 3. Switching mechanism; 31. Sliding plate; 32. Switching insert plate; 33. Adjusting screw;
[0031] 4. Cleaning mechanism; 41. Support column; 411. Through groove; 42. Gas-liquid conduit; 421. Connecting pipe; 43. Docking seat; 44. Protrusion block; 45. Receiving slide plate; 46. Spray head; 47. Brush head; 48. Link 1; 49. Link 2;
[0032] 5. Liquid spray nozzle. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0034] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0035] According to the appendix Figure 1 - Figure 6 As shown, this utility model provides a mechanical multi-purpose cleaning machine, including a housing mechanism 1. The housing mechanism 1 includes a cleaning tank 11 and an upper cover 16 hinged above the cleaning tank 11. A wire mesh mechanism 2 is provided inside the cleaning tank 11, and a switching mechanism 3 and a cleaning mechanism 4 are provided on one side of the upper cover 16.
[0036] The wire mesh frame mechanism 2 includes a wire mesh frame 21 and a connector 22 fixedly connected to the inside of the wire mesh frame 21;
[0037] The switching mechanism 3 includes a sliding plate 31 and a switching insert 32 below the sliding plate 31;
[0038] The cleaning mechanism 4 includes a support column 41 and spray heads 46 and brush heads 47 evenly distributed around the periphery of the support column 41. The support column 41 has a through groove 411. The spray heads 46 and brush heads 47 are rotatably connected in the through groove 411. The bottom of the support column 41 is rotatably connected to a docking seat 43. The inside of the support column 41 is provided with a gas-liquid conduit 42.
[0039] The cleaning tank 11 is equipped with a control device on its exterior to control the operation of the entire equipment, which is in the prior art; two cylinders are rotatably connected to both sides of the cleaning tank 11, and the output ends of the cylinders are rotatably connected to both sides of the upper cover 16, so that the upper cover 16 can be opened and closed electrically.
[0040] In a further embodiment, a washing liquid tank 12, a liquid pump body 13 and an air pump 14 are provided on the back of the washing tank 11, and a drive motor 15 is installed inside the washing tank 11. The output end of the drive motor 15 is connected to the bottom of the holding mesh frame 21.
[0041] In this embodiment, the drive motor 15 can drive the holding mesh frame 21 to rotate, and after the upper cover 16 is closed, it drives the docking seat 43 to rotate through the docking joint 22; the inside of the washing liquid tank 12 is the cleaning liquid; the input end of the liquid pump body 13 is connected to the washing liquid tank 12, and its output end is connected to the top of the gas-liquid conduit 42 and the external gas-liquid spray pipe 5 through a hose; the output end of the air pump 14 is connected to the gas-liquid conduit 42 through a hose.
[0042] In a further embodiment, an adjusting screw 33 is rotatably connected above the upper cover 16, the adjusting screw 33 passes through the threaded sliding plate 31, and the switching plate 32 passes through the upper cover 16, and the switching plate 32 fits around the brush head 47.
[0043] In this embodiment, the other side of the sliding plate 31 is a guide post, and the middle of the sliding plate 31 is provided with a notch to facilitate the connection of the gas-liquid conduit 42 to the liquid pump body 13 through the hose after it is moved down; the outer side of the brush head 47 is a soft brush with toughness and wear resistance, so that it can be bent and blocked by the downward-moving switching plate 32.
[0044] In a further embodiment, the bottom of the mating seat 43 fits into the mating head 22, and the top of the mating seat 43 is fixedly connected with protrusions 44 evenly distributed around it.
[0045] In this embodiment, the bottom of the connector 22 is a plug rod that is inserted into the center of the holding frame 21. The plug rod has a spring on its periphery for stabilizing the connection between the connector 22 and the docking seat 43. The two sides of the protrusion 44 are cut surfaces, which will continuously push up the receiving slide plate 45 when the docking seat 43 rotates.
[0046] In a further embodiment, the gas-liquid conduit 42 is provided with a connecting pipe 421 at the spray head 46, the connecting pipe 421 is connected to the spray head 46, and a receiving slide plate 45 is provided between the spray head 46 and the brush head 47. The receiving slide plate 45 is slidably connected to the inside of the support column 41, and the bottom of the receiving slide plate 45 fits the protrusion 44.
[0047] In this embodiment, when the top end of the gas-liquid conduit 42 is connected to the output end of the liquid pump body 13 and the air pump 14 via a hose, a three-way pipe and a solenoid valve will be installed first.
[0048] In a further embodiment, both sides of the receiving slide plate 45 are rotatably connected to vertically arranged connecting rods 48 and 49, and the other ends of connecting rods 48 and 49 are respectively rotatably connected to a spray head 46 and a brush head 47.
[0049] In this embodiment, when the receiving slide plate 45 moves up and down, the spray head 46 and the brush head 47 will swing up and down through the connecting rod 48 and the connecting rod 49.
[0050] In a further embodiment, an external gas-liquid nozzle 5 is installed on one side of the upper cover 16, and the support column 41 and the external gas-liquid nozzle 5 are located on the inner and outer sides of the holding mesh frame 21, respectively.
[0051] In this embodiment, the external gas-liquid nozzle 5 is used to spray and wash the workpiece placed inside the mesh frame 21 from the outside.
[0052] The working principle of this utility model is as follows:
[0053] After the workpiece is placed inside the holding mesh frame 21, the cover 16 is closed, allowing the docking seat 43 to align with the docking connector 22. Furthermore, the drive motor 15 and liquid pump 13 are operated via a control device outside the cleaning tank 11. The operation of the liquid pump 13 directs the liquid from the washing liquid tank 12 into the external air-liquid nozzle 5 and air-liquid conduit 42, allowing the liquid to be sprayed from the brush heads 47 on both the inner and outer sides of the holding mesh frame 21 and the external air-liquid nozzle 5 to wash the workpiece. Meanwhile, the operation of the drive motor 15 will drive the holding frame 21 and the connector 22 to rotate, thereby causing the docking seat 43 to rotate at the bottom of the support column 41. The docking seat 43 will cause the receiving slide plate 45 to move up and down repeatedly through the protrusion 44 on its upper part. This will cause the spray head 46 and the brush head 47 to swing up and down repeatedly through the connecting rod 1 48 and connecting rod 2 49 on both sides of the receiving slide plate 45, thus integrating spray washing and brush washing, and expanding the range of spray washing and brush washing.
[0054] If spray washing is required, the sliding plate 31 can be moved down with the switching plate 32 by manually rotating the adjusting screw 33 and inserted into the inside of the holding frame 21. This allows the switching plate 32 to bend and block the brush part of the washing head 47, thus retaining only spray washing. Conversely, if brush washing is required, the liquid pump body 13 can be stopped from supplying liquid to the gas-liquid conduit 42, allowing the washing head 47 to work with the liquid in the cleaning tank 11 for cleaning.
[0055] After the workpiece is cleaned, the liquid in the cleaning tank 11 can be drained, and the operation of the liquid pump 13 can be paused so that the drive motor 15 and the air pump 14 can run simultaneously, thereby pre-drying the workpiece and removing some of the moisture from the surface of the workpiece, making it easier to handle and process it later.
[0056] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A mechanical multi-purpose cleaning machine, comprising a housing mechanism (1), characterized in that, The box mechanism (1) includes a cleaning tank (11) and an upper cover (16) hinged above the cleaning tank (11). The cleaning tank (11) is provided with a wire mesh mechanism (2), and the upper cover (16) is provided with a switching mechanism (3) and a cleaning mechanism (4) on one side. The wire mesh frame mechanism (2) includes a holding wire mesh frame (21) and a connecting head (22) fixedly connected to the inside of the holding wire mesh frame (21). The switching mechanism (3) includes a sliding plate (31) and a switching insert (32) below the sliding plate (31); The cleaning mechanism (4) includes a support column (41) and spray heads (46) and brush heads (47) evenly distributed around the support column (41). The support column (41) has a through groove (411). The spray heads (46) and brush heads (47) are rotatably connected in the through groove (411). The bottom of the support column (41) is rotatably connected to a docking seat (43). The inside of the support column (41) is provided with a gas-liquid conduit (42).
2. The mechanical multi-purpose cleaning machine according to claim 1, characterized in that: The back of the cleaning tank (11) is provided with a washing liquid tank (12), a liquid pump body (13) and an air pump (14). The inside of the cleaning tank (11) is equipped with a drive motor (15), and the output end of the drive motor (15) is connected to the bottom of the holding mesh frame (21).
3. The mechanical multi-purpose cleaning machine according to claim 1, characterized in that: An adjusting screw (33) is rotatably connected above the upper cover (16). The adjusting screw (33) passes through a threaded sliding plate (31). The switching plate (32) passes through the upper cover (16) and fits around the brush head (47).
4. The mechanical multi-purpose cleaning machine according to claim 1, characterized in that: The bottom of the docking seat (43) fits into the docking head (22), and the top of the docking seat (43) is fixedly connected with protrusions (44) that are evenly distributed around it.
5. A mechanical multi-purpose cleaning machine according to claim 1, characterized in that: The gas-liquid conduit (42) is provided with a connecting pipe (421) at the spray head (46). The connecting pipe (421) is connected to the spray head (46). A receiving plate (45) is provided between the spray head (46) and the brush head (47). The receiving plate (45) is slidably connected to the inside of the support column (41). The bottom of the receiving plate (45) fits the protrusion (44).
6. A mechanical multi-purpose cleaning machine according to claim 5, characterized in that: Both sides of the receiving slide plate (45) are rotatably connected to vertically arranged connecting rod one (48) and connecting rod two (49), and the other ends of connecting rod one (48) and connecting rod two (49) are respectively rotatably connected to spray head (46) and brush head (47).
7. A mechanical multi-purpose cleaning machine according to claim 1, characterized in that: An external gas-liquid nozzle (5) is installed on one side of the upper cover (16), and the support column (41) and the external gas-liquid nozzle (5) are located on the inner and outer sides of the holding frame (21), respectively.