Auxiliary device for cleaning a star wheel
Patent Information
- Application Number
- CN202521872063.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-30
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-08-30
AI Technical Summary
[0003]目前,对拨瓶星轮的清洁主要依靠人工手持清洁布逐个对拨瓶星轮上的触瓶滚轮进行擦拭清洁,这种清洁方式存在手动擦拭效率低、效果差、劳动强度高的问题
[0015]本实用新型能通过驱动机构驱动放置于转动座上的拨瓶星轮上拨瓶槽两侧的触瓶滚轮转动,清洁时只需工作人员手持清洁布放在触瓶滚轮上即可逐一完成拨瓶星轮上拨瓶槽两侧触瓶滚轮的清洁,这种清洁方式相比于手动人工擦拭来说清洁效率高、清洁效果好,也省时省力。
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Figure CN224878724U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass production equipment, and in particular to an auxiliary device for cleaning a bottle-turning star wheel. Background Technology
[0002] A bottle-shifting star wheel is a bottle-shifting mechanism on rotary equipment (including inspection equipment and bottle-splitting equipment) in a daily-use glass bottle and jar production line. It is suitable for intermittently delivering and moving glass bottles and jars of various sizes around the equipment's rotation center. As the equipment operates, some oil inevitably adheres to the bottle-shifting star wheel. During the bottle-shifting process, this oil transfers to the glass bottles and jars, leaving noticeable star wheel marks and affecting product quality. Therefore, the bottle-shifting star wheel needs to be replaced frequently. The replaced star wheel can be reused after being wiped clean.
[0003] Currently, cleaning the bottle-dispensing star wheel mainly relies on manual cleaning by wiping each bottle-contacting roller on the star wheel with a hand-held cleaning cloth. This cleaning method has the problems of low efficiency, poor effect, and high labor intensity.
[0004] Based on this, this application provides an auxiliary device for cleaning bottle-dispensing star wheels that provides good cleaning effect, improves cleaning efficiency, and reduces labor intensity to solve the above problems. Utility Model Content
[0005] The present invention aims to solve the technical problems existing in the prior art. Therefore, the present invention provides an auxiliary device for cleaning bottle-dispensing star wheels that provides good cleaning effect, improves cleaning efficiency, and reduces labor intensity.
[0006] The technical solution adopted by this utility model to solve its technical problem is:
[0007] An auxiliary device for cleaning a bottle-dispensing star wheel is provided, including a cleaning table, a rotating seat on the cleaning table for placing the bottle-dispensing star wheel, a drive mechanism on one side of the rotating seat for driving the bottle-touching rollers on both sides of the bottle-dispensing groove on the bottle-dispensing star wheel, a bracket assembly for fixing the drive mechanism, and a transverse guide rail for fixing the bracket assembly. The bracket assembly can move laterally on the transverse guide rail to move the drive mechanism closer to / away from the bottle-dispensing groove.
[0008] In some alternative embodiments, the rotating seat includes a fixed shaft and a seat body rotatably mounted on the fixed shaft via ball bearings. The seat body has a boss that matches the inner ring of the bottle-turning star wheel, and the boss has a guide ramp.
[0009] In some alternative embodiments, the drive mechanism includes a drive roller, a servo motor, and a motor mount. The drive roller is rotatably mounted on a bracket assembly via bearings, and the servo motor is fixedly mounted on the bracket assembly via a motor mount. The output shaft of the servo motor is connected to the drive roller via a coupling.
[0010] In some alternative implementations, the drive roller is a rubber wheel.
[0011] In some alternative embodiments, the bracket assembly includes an L-shaped plate fixed to a slider on a transverse guide rail, a guide rod vertically disposed on the L-shaped plate, a sleeve movably disposed on the guide rod, and a transverse mounting plate disposed on the sleeve. The end of the transverse mounting plate away from the drive mechanism extends to the side plate of the L-shaped plate, and the sleeve is provided with a locking screw.
[0012] In some alternative embodiments, the L-shaped plate is provided with handles on its side panels.
[0013] In some optional embodiments, the transverse guide rail is provided with a first limiting plate and a second limiting plate at both ends, and the side plate of the L-shaped plate is provided with a spring shaft that passes through the second limiting plate. A spring is sleeved on the spring shaft, and the two ends of the spring abut against the side plate of the L-shaped plate and the second limiting plate, respectively.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This invention can drive the bottle-touching rollers on both sides of the bottle-dispensing groove on the bottle-dispensing star wheel placed on the rotating seat to rotate through the driving mechanism. During cleaning, the staff only needs to hold a cleaning cloth and place it on the bottle-touching rollers to clean the bottle-touching rollers on both sides of the bottle-dispensing groove on the bottle-dispensing star wheel one by one. Compared with manual wiping, this cleaning method has higher cleaning efficiency, better cleaning effect, and saves time and effort. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:
[0017] Figure 1 This is a schematic diagram of the auxiliary device for cleaning bottle-dispensing star wheels provided by this utility model;
[0018] Figure 2 This is a cross-sectional view of the rotating seat provided by this utility model;
[0019] Figure 3This is an assembly structure diagram of the drive mechanism, support assembly, and transverse guide rail provided by this utility model;
[0020] Figure 4 This is a diagram showing the usage status of the auxiliary device for cleaning bottle-dispensing star wheels provided by this utility model.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] 1—Cleaning table; 2—Rotating seat; 2.1—Fixed shaft; 2.2—Ball bearing; 2.3—Seat body; 2.3.1—Boss; 3—Drive mechanism; 3.1—Drive roller; 3.2—Servo motor; 3.3—Motor base; 4—Bracket assembly; 4.1—L-shaped plate; 4.2—Guide rod; 4.3—Sleeve; 4.4
[0023] —Horizontal mounting plate, 4.5—Handle, 5—Horizontal guide rail, 5.1—First limit plate, 5.2—Second limit plate, 6—Spring shaft, 7—Spring, 10—Bottle-dispensing star wheel, 10.1—Bottle-dispensing groove, 10.2—Bottle-touching roller. Detailed Implementation
[0024] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] Furthermore, the terms "first," "second," etc., used in this utility model are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. The terms "installed," "connected," and "joined" should be interpreted broadly; for example, they may refer to a fixed connection, a detachable connection, or an integral connection; they may refer to a mechanical connection or an electrical connection; they may refer to a direct connection or an indirect connection through an intermediate medium; and they may refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0029] Example 1
[0030] As attached Figure 1 As shown, this embodiment provides an auxiliary device for cleaning a bottle-dispensing star wheel, including a cleaning table 1, a rotating seat 2 disposed on the cleaning table for placing the bottle-dispensing star wheel 10, a driving mechanism 3 disposed on one side of the rotating seat for driving the bottle-touching rollers 10.2 on both sides of the bottle-dispensing groove 10.1 on the bottle-dispensing star wheel 10, a bracket assembly 4 for fixing the driving mechanism, and a transverse guide rail 5 for fixing the bracket assembly. The bracket assembly 4 can move laterally on the transverse guide rail 5 to make the driving mechanism 3 approach / move away from the bottle-dispensing groove 10.1.
[0031] Preferred options are listed below. Figure 2 As shown, the rotating seat 2 in this embodiment includes a fixed shaft 2.1 and a seat body 2.3 rotatably mounted on the fixed shaft via a ball bearing 2.2. The seat body 2.3 is provided with a boss 2.3.1 that matches the inner ring of the bottle-dispensing star wheel 10. The boss 2.3.1 is provided with a guide slope to facilitate the bottle-dispensing star wheel entering the seat body.
[0032] Preferred options are listed below. Figure 1 As shown, the driving mechanism 3 in this embodiment includes a driving roller 3.1, a servo motor 3.2, and a motor base 3.3. The driving roller 3.1 is rotatably mounted on the bracket assembly 4 via bearings. In this embodiment, the driving roller is preferably a rubber wheel, because the surface of the rubber wheel has a certain elasticity, which can better transmit power to the bottle-contacting roller. The servo motor 3.2 is fixedly mounted on the bracket assembly 4 via the motor base 3.3, and the output shaft of the servo motor 3.2 is connected to the driving roller 3.1 via a coupling.
[0033] Preferred options are listed below. Figure 3 As shown, the bracket assembly 4 in this embodiment includes an L-shaped plate 4.1 fixed to a slider on the transverse guide rail 5, a guide rod 4.2 vertically mounted on the L-shaped plate, a sleeve 4.3 movably mounted on the guide rod, and a transverse mounting plate 4.4 mounted on the sleeve. The end of the transverse mounting plate 4.4 away from the drive mechanism 3 extends to the side plate of the L-shaped plate. This design, in conjunction with the guide rod, enables the adjustment of the height of the transverse mounting plate. The sleeve 4.3 is provided with a locking screw for fixing the adjusted transverse mounting plate. Furthermore, the side plate of the L-shaped plate 4.1 is provided with a handle 4.5 for easy pushing and pulling of the bracket assembly, allowing it to move left and right along the transverse guide rail, thereby controlling the drive mechanism to move closer to / away from the bottle-dispensing slot of the bottle-dispensing star wheel.
[0034] Preferably, the transverse guide rail 5 is provided with a first limiting plate 5.1 and a second limiting plate 5.2 at both ends to prevent the slider from sliding out of the guide rail.
[0035] In practice, first place the bottle-dispatching star wheel on the rotating base, then rotate the star wheel to align its dispatching slot with the drive mechanism, and then push the bracket assembly closer to the dispatching slot so that the drive roller contacts the bottle-touching rollers on both sides of the dispatching slot, as shown in the attached diagram. Figure 4 As shown, the servo motor is started, causing the drive roller to drive the bottle-touching roller to rotate. The operator uses their other hand to take a cleaning cloth and place it on the bottle-touching roller to clean the bottle-touching roller in the bottle-dispensing slot. Then, the bracket assembly is moved to the right to push it out of the bottle-dispensing slot. The bottle-dispensing star wheel is then rotated to align the next bottle-dispensing slot with the drive mechanism. This process is repeated until all bottle-touching rollers are cleaned.
[0036] Example 2
[0037] Based on Embodiment 1, this embodiment further provides a spring shaft 6 that penetrates the second limiting plate 5.2 on the side plate of the L-shaped plate 4.1. A spring 7 is sleeved on the spring shaft 6, and the two ends of the spring 7 abut against the side plate of the L-shaped plate 4.1 and the second limiting plate 5.2, respectively. This design utilizes the elastic force provided by the spring to ensure that the drive roller and the bottle-contacting roller are tightly fitted together, so that during the cleaning process, it is not necessary to hold the bracket assembly with your hand to ensure good contact between the drive roller and the bottle-contacting roller.
[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An auxiliary device for cleaning a bottle-dispensing star wheel, characterized in that: The device includes a cleaning table, a rotating seat on the cleaning table for placing a bottle-dispensing star wheel, a drive mechanism on one side of the rotating seat for driving the bottle-dispensing rollers on both sides of the bottle-dispensing groove on the bottle-dispensing star wheel, a bracket assembly for fixing the drive mechanism, and a transverse guide rail for fixing the bracket assembly. The bracket assembly can move laterally on the transverse guide rail to move the drive mechanism closer to / away from the bottle-dispensing groove.
2. The auxiliary device for cleaning the bottle-dispensing star wheel according to claim 1, characterized in that: The rotating seat includes a fixed shaft and a seat body rotatably mounted on the fixed shaft via ball bearings. The seat body is provided with a boss that matches the inner ring of the bottle-turning star wheel, and the boss is provided with a guide slope.
3. The auxiliary device for cleaning the bottle-dispensing star wheel according to claim 1, characterized in that: The drive mechanism includes a drive roller, a servo motor, and a motor mount. The drive roller is rotatably mounted on the bracket assembly via bearings, and the servo motor is fixedly mounted on the bracket assembly via the motor mount. The output shaft of the servo motor is connected to the drive roller via a coupling.
4. The auxiliary device for cleaning the bottle-dispensing star wheel according to claim 3, characterized in that: The drive roller is made of rubber.
5. The auxiliary device for cleaning the bottle-dispensing star wheel according to claim 1, characterized in that: The bracket assembly includes an L-shaped plate fixed to a slider on a transverse guide rail, a guide rod vertically mounted on the L-shaped plate, a sleeve movably mounted on the guide rod, and a transverse mounting plate mounted on the sleeve. The end of the transverse mounting plate away from the drive mechanism extends to the side plate of the L-shaped plate, and the sleeve is provided with a locking screw.
6. The auxiliary device for cleaning the bottle-dispensing star wheel according to claim 5, characterized in that: The L-shaped plate has handles on its side panels.
7. The auxiliary device for cleaning the bottle-dispensing star wheel according to claim 5, characterized in that: The transverse guide rail is provided with a first limiting plate and a second limiting plate at both ends. The side plate of the L-shaped plate is provided with a spring shaft that passes through the second limiting plate. A spring is sleeved on the spring shaft, and the two ends of the spring abut against the side plate of the L-shaped plate and the second limiting plate, respectively.