Splitter device for pressure equalization flushing system of pressure swing adsorption column

CN224878770UActive Publication Date: 2026-10-23JIAYE TECH (DONGTAI) CO LTD
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Patent Information

Application Number
CN202522557294.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-02
Publication Date
2026-10-23
Estimated Expiration
2035-12-02

AI Technical Summary

Technical Problem

[0003]现有的变压吸附塔均压冲洗系统的分流装置大多设置有直通式连接阀门,在使用时,通过多组阀门来进行分流,而均压阀门打开的瞬间,高压塔的气体往往会冲向低压塔,形成气流冲击,这种冲击会造成吸附塔内的吸附剂颗粒松动、摩擦甚至粉化,缩短吸附剂寿命,并引起设备和管道的剧烈振动,影响使用寿命

Benefits of technology

[0014]本实用新型通过安装套管来安装安装架,并利用安装台和支撑台安装固定阻尼器主体和安装块,同时,通过阻尼器主体和支撑弹簧支撑安装块和阻挡盘,并配合固定架和限位杆方便阻挡盘在安装套管的内部移动,在分流时,流体进入安装套管并冲击阻挡盘,从而使得流体整体降速,保护分流装置和边压吸附塔均压冲洗系统,同时,通过支撑架和转动架方便扰流板转动,从而扰动整个流体,提高整体的稳定性和分流效果。

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Abstract

The utility model discloses a pressure equalizing flushing system's shunt device of pressure swing adsorption tower relates to shunt device technical field, including two installation sleeve tubes, the inside of two installation sleeve tubes is provided with mounting bracket, and the upper and lower end of mounting bracket all are fixedly connected with installation platform, and the outside of installation platform is installed with support platform, and the inside of installation platform is installed with damper main part for buffering, is provided with mounting block on damper main part, and the outside of damper main part is provided with support spring, and the protection pipe of protection damper main part and support spring is installed between mounting block and support platform. The utility model discloses through installation sleeve tube to install mounting bracket, and utilize installation platform and support platform to install fixed damper main part and mounting block, and, through damper main part and support spring support mounting block and blocking disc, and cooperate with fixed frame and spacing rod and make blocking disc move in the inside of installation sleeve tube conveniently, make fluid impact blocking disc and whole speed reduction, and, support frame and rotating frame make spoiler plate rotate and disturb fluid.
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Description

Technical Field

[0001] This utility model relates to the field of diversion device technology, and more specifically, to a diversion device for a pressure swing adsorption tower equalization flushing system. Background Technology

[0002] Pressure swing adsorption (PSA) is a separation technology based on the selective adsorption characteristics of adsorbents for different gas components. In processes such as hydrogen purification, oxygen production, or nitrogen production, multiple adsorption towers operate alternately to complete the adsorption, desorption, and regeneration processes. Among these processes, "pressure equalization" is used to transfer high-pressure gas between towers to recover energy, while "rinsing" is used to further desorb residual impurities and ensure sufficient regeneration of the adsorbent. Pressure equalization and rinsing of the PSA towers are key steps to achieve efficient gas separation and adsorbent regeneration. By recovering energy through pressure balance and using product gas or inert gas to remove impurities, the hydrogen recovery rate and purity are improved. At the same time, a flow distribution device is required between multiple PSA towers for flow distribution.

[0003] Most existing pressure swing adsorption tower equalization flushing systems have diversion devices equipped with straight-through connection valves. During use, multiple sets of valves are used for diversion. However, at the moment the equalization valve is opened, the gas from the high-pressure tower often rushes to the low-pressure tower, forming an airflow impact. This impact can cause the adsorbent particles in the adsorption tower to loosen, rub, or even pulverize, shortening the adsorbent's lifespan and causing severe vibrations in the equipment and pipelines, thus affecting its service life.

[0004] In summary, in order to divert the flow in the pressure equalization flushing system of the pressure swing adsorption tower, it is necessary to address the problem that the diverted fluid has a large impact force and is prone to damaging the equipment. The diversion device of the pressure equalization flushing system of the pressure swing adsorption tower should be able to be quickly connected to the pipeline, and slow down the fluid during diversion to improve the service life of the equipment. Utility Model Content

[0005] The problem to be solved by the diversion device of the pressure swing adsorption tower equalization flushing system provided by this utility model is that the existing diversion device of the pressure swing adsorption tower equalization flushing system uses multiple sets of valves to divert the flow. However, the gas in the high-pressure tower often rushes to the low-pressure tower, forming an airflow impact. This impact will cause the adsorbent particles in the adsorption tower to loosen, rub, or even pulverize, shorten the adsorbent life, and cause severe vibration of the equipment and pipelines, affecting the overall service life of the device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a diversion device for a pressure equalization flushing system of a pressure swing adsorption tower, comprising two mounting sleeves, mounting frames provided on the inner sides of the two mounting sleeves, mounting platforms fixedly connected to the upper and lower ends of the mounting frames, a support platform installed on the outer side of the mounting platforms, a damper body for buffering installed on the inner side of the mounting platforms, a mounting block provided on the damper body, a support spring provided on the outer side of the damper body, a protective tube for protecting the damper body and the support spring installed between the mounting block and the support platform, and a baffle plate for slowing down the flushing fluid provided on the outer side of the mounting block.

[0007] In a preferred embodiment, a splitter body is provided on the outside of the mounting sleeve, a connecting seat is fixedly connected to the outside of the splitter body, a fixing pipe is provided on the outside of the connecting seat, and a first connecting plate is fixedly connected to both the upper and lower ends of the fixing pipe.

[0008] In a preferred embodiment, a support rod is provided on one side of the fixed tube, and a fixing ring is fixedly connected to both the upper and lower ends of the support rod, with the fixing ring rotatably connected to the fixed tube.

[0009] In a preferred embodiment, a rotating platform is rotatably connected to the outer side of the support rod, and mounting rings are provided on both sides of the rotating platform.

[0010] In a preferred embodiment, a second connecting plate is fixedly connected to both the upper and lower ends of the mounting sleeve, a fixing frame is fixedly connected to the inner side of the mounting sleeve, and a limit rod is fixedly connected to the inner side of the fixing frame.

[0011] In a preferred embodiment, a connecting ring is provided on the outer side of the limiting rod, and a limiting hole is provided on the connecting ring. The limiting rod is slidably connected to the limiting hole. A blocking plate is installed on the inner side of the connecting ring, and a fixing block is rotatably connected to the upper end of the blocking plate. The fixing block is threadedly connected to the mounting block.

[0012] In a preferred embodiment, the upper and lower ends of the mounting frame are provided with support frames, the inner side of the support frames is rotatably connected to a rotating frame, and the inner side of the rotating frame is equipped with a spoiler.

[0013] The beneficial effects of this utility model are as follows:

[0014] This invention uses an installation sleeve to install the mounting frame, and utilizes an installation platform and support platform to install and fix the damper body and mounting block. Simultaneously, the damper body and support springs support the mounting block and blocking disc, and the fixing frame and limiting rod facilitate the movement of the blocking disc inside the installation sleeve. During flow diversion, the fluid enters the installation sleeve and impacts the blocking disc, thereby reducing the overall fluid velocity and protecting the flow diversion device and the pressure equalization and flushing system of the side pressure adsorption tower. Furthermore, the support frame and rotating frame facilitate the rotation of the baffle plate, thereby disturbing the entire fluid and improving overall stability and flow diversion effect.

[0015] This utility model uses a diverter body and a connecting seat to connect and fix the pipe, which facilitates the connection and installation of the sleeve for diversion. The fixing pipe is supported by a support rod and a fixing ring for easy overall fixation. At the same time, the installation sleeve is placed on a rotating table and an installation ring, which facilitates the movement of the installation sleeve. Multiple sets of first connecting plates are connected to the connecting seat or second connecting plate by bolts to improve the overall fixation effect and connect to the pressure swing adsorption tower equalization flushing system. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the main structure of the shunt of this utility model.

[0018] Figure 3 This is a schematic diagram of the mounting sleeve structure of this utility model.

[0019] Figure 4 This is a schematic diagram of the connecting ring structure of this utility model.

[0020] Figure 5 This is a schematic diagram of the support frame structure of this utility model.

[0021] Figure 6 This is a schematic diagram of the mounting bracket structure of this utility model.

[0022] The attached figures are labeled as follows: 1. Diverter body; 2. Connecting seat; 3. Fixing pipe; 4. First connecting plate; 5. Support rod; 6. Fixing ring; 7. Rotating platform; 8. Mounting ring; 9. Mounting sleeve; 10. Second connecting plate; 11. Fixing frame; 12. Limiting rod; 13. Connecting ring; 14. Limiting hole; 15. Baffle plate; 16. Fixing block; 17. Support frame; 18. Rotating frame; 19. Spoiler plate; 20. Mounting frame; 21. Mounting platform; 22. Supporting platform; 23. Damper body; 24. Mounting block; 25. Support spring; 26. Protective pipe. Detailed Implementation

[0023] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0024] Refer to the instruction manual appendix Figures 1 to 6The diversion device of the pressure swing adsorption tower equalization flushing system includes two mounting sleeves 9. The inner side of the two mounting sleeves 9 is provided with a mounting frame 20. The upper and lower ends of the mounting frame 20 are fixed with mounting platforms 21. The outer side of the mounting platform 21 is provided with a support platform 22. The inner side of the mounting platform 21 is provided with a damper body 23 for buffering. The damper body 23 is provided with a mounting block 24. The outer side of the damper body 23 is provided with a support spring 25. A protective tube 26 is installed between the mounting block 24 and the support platform 22 to protect the damper body 23 and the support spring 25. The outer side of the mounting block 24 is provided with a baffle plate 15 for slowing down the flushing fluid.

[0025] It should be noted that the mounting bracket 20 is installed by assembling two mounting sleeves 9 to facilitate the flow of water through the pressure equalization flushing system. The damper body 23 and mounting block 24 are installed and fixed through the mounting platform 21 and support platform 22. The baffle plate 15 is installed through the mounting block 24 to facilitate the movement of the baffle plate 15 inside the mounting sleeve 9.

[0026] It is worth noting that the damper body 23 and the support spring 25 support the mounting block 24 and the baffle plate 15. During the diversion, the fluid enters the mounting sleeve 9 and impacts the baffle plate 15, thereby reducing the overall fluid speed, protecting the diversion device and the pressure equalization flushing system of the side pressure adsorption tower, improving the protection effect of the overall equipment, and improving the overall maintainability.

[0027] Referring to the attached drawings in the instruction manual, a splitter body 1 is provided on the outside of the mounting sleeve 9, a connecting seat 2 is fixedly connected to the outside of the splitter body 1, a fixing pipe 3 is provided on the outside of the connecting seat 2, and a first connecting plate 4 is fixedly connected to both the upper and lower ends of the fixing pipe 3.

[0028] It should be noted that the main body 1 of the distributor and the connecting seat 2 are connected to the fixed pipe 3, which facilitates the connection and installation of the sleeve 9, thereby enabling the distribution of the flow.

[0029] Refer to the instruction manual appendix Figure 2 A support rod 5 is provided on one side of the fixed tube 3. The upper and lower ends of the support rod 5 are fixed with a fixing ring 6, which is rotatably connected to the fixed tube 3.

[0030] It should be noted that the fixing tube 3 is supported by the support rod 5 and the fixing ring 6, which facilitates the overall fixing.

[0031] Refer to the instruction manual appendix Figure 2 A rotating platform 7 is rotatably connected to the outer side of the support rod 5, and mounting rings 8 are provided on both sides of the rotating platform 7.

[0032] It should be noted that the mounting sleeve 9 is placed on the rotating platform 7 and the mounting ring 8, which facilitates the movement of the mounting sleeve 9 for subsequent maintenance.

[0033] Refer to the instruction manual appendix Figure 3 The upper and lower ends of the mounting sleeve 9 are both fixedly connected to a second connecting plate 10, and the inner side of the mounting sleeve 9 is fixedly connected to a fixing bracket 11, and the inner side of the fixing bracket 11 is fixedly connected to a limit rod 12.

[0034] It should be noted that the sleeve 9 is fixedly installed by the second connecting plate 10 in conjunction with the other connecting seats 2 or the first connecting plate 4.

[0035] Refer to the instruction manual appendix Figure 4 A connecting ring 13 is provided on the outer side of the limiting rod 12. A limiting hole 14 is provided on the connecting ring 13. The limiting rod 12 is slidably connected to the limiting hole 14. A blocking plate 15 is installed on the inner side of the connecting ring 13. A fixing block 16 is rotatably connected to the upper end of the blocking plate 15. The fixing block 16 is threadedly connected to the mounting block 24.

[0036] It should be noted that the connecting ring 13 is used to connect and remove the blocking plate 15, and the fixing frame 11 and the limiting rod 12 cooperate with the limiting hole 14 to facilitate the lifting and lowering of the blocking plate 15, thereby improving the overall stability.

[0037] Refer to the instruction manual appendix Figure 5 The upper and lower ends of the mounting frame 20 are provided with support frames 17, and the inner side of the support frame 17 is rotatably connected to a rotating frame 18, and the inner side of the rotating frame 18 is equipped with a spoiler 19.

[0038] It should be noted that the support frame 17 and the rotating frame 18 facilitate the rotation of the baffle 19, thereby disturbing the entire fluid and improving the overall stability and flow diversion effect.

[0039] It is worth noting that the first connecting plate 4 is connected to the connecting seat 2 or the second connecting plate 10 by bolts, thereby improving the overall fixing effect. The two mounting sleeves 9 can be moved as a whole by the mounting ring 8, which facilitates maintenance and replacement and improves the overall loading and unloading stability. At the same time, the baffle 19 receives the decelerated fluid, which facilitates the driving of the rotating frame 18 to rotate, further improving the disturbance effect and enhancing the protection capability.

[0040] Working principle: First, the main body 1 of the diverter and the connecting seat 2 are connected to the fixed pipe 3 to facilitate the connection of the installation sleeve 9, thereby diverting the flow. Next, the fixed pipe 3 is supported by the support rod 5 and the fixing ring 6 to facilitate overall fixation. Then, the installation sleeve 9 is placed by the rotating table 7 and the installation ring 8 to facilitate the movement of the installation sleeve 9. Finally, multiple sets of first connecting plates 4 are connected to the connecting seat 2 or the second connecting plate 10 by bolts to improve the overall fixation effect and connect to the pressure swing adsorption tower equalization flushing system.

[0041] In use, firstly, the mounting frame 20 is installed by assembling two mounting sleeves 9 to facilitate the flow of water through the pressure equalization flushing system. Then, the damper body 23 and mounting block 24 are installed and fixed through the mounting platform 21 and support platform 22. Next, the mounting block 24 and the blocking plate 15 are supported by the damper body 23 and support spring 25, and the blocking plate 15 is moved inside the mounting sleeve 9 with the help of the fixing frame 11 and the limiting rod 12. Then, the fluid enters the mounting sleeve 9 and impacts the blocking plate 15, thereby reducing the overall fluid velocity and protecting the diversion device and the pressure equalization flushing system of the side pressure adsorption tower. Finally, the baffle 19 is rotated through the support frame 17 and the rotating frame 18 to disturb the entire fluid and improve the overall stability and diversion effect.

[0042] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A diversion device for a pressure swing adsorption tower equalization flushing system, comprising two mounting sleeves (9), characterized in that: A mounting bracket (20) is provided on the inner side of the two mounting sleeves (9). A mounting platform (21) is fixed to the upper and lower ends of the mounting bracket (20). A support platform (22) is installed on the outer side of the mounting platform (21). A damper body (23) for buffering is installed on the inner side of the mounting platform (21). A mounting block (24) is provided on the damper body (23). A support spring (25) is provided on the outer side of the damper body (23). A protective tube (26) for protecting the damper body (23) and the support spring (25) is installed between the mounting block (24) and the support platform (22). A baffle plate (15) for slowing down the flushing fluid is provided on the outer side of the mounting block (24).

2. The diversion device of the pressure swing adsorption tower equalization flushing system according to claim 1, characterized in that: The outside of the mounting sleeve (9) is provided with a splitter body (1), and a connecting seat (2) is fixedly connected to the outside of the splitter body (1). A fixing pipe (3) is provided on the outside of the connecting seat (2), and a first connecting plate (4) is fixedly connected to both the upper and lower ends of the fixing pipe (3).

3. The diversion device of the pressure swing adsorption tower equalization flushing system according to claim 2, characterized in that: A support rod (5) is provided on one side of the fixed tube (3). The upper and lower ends of the support rod (5) are fixed with a fixing ring (6), and the fixing ring (6) is rotatably connected to the fixed tube (3).

4. The diversion device of the pressure swing adsorption tower equalization flushing system according to claim 3, characterized in that: A rotating platform (7) is rotatably connected to the outside of the support rod (5), and mounting rings (8) are provided on both sides of the rotating platform (7).

5. The diversion device of the pressure swing adsorption tower equalization flushing system according to claim 4, characterized in that: The upper and lower ends of the mounting sleeve (9) are both fixed with a second connecting plate (10), and a fixing frame (11) is fixed to the inner side of the mounting sleeve (9). A limit rod (12) is fixed to the inner side of the fixing frame (11).

6. The diversion device of the pressure swing adsorption tower equalization flushing system according to claim 5, characterized in that: A connecting ring (13) is provided on the outer side of the limiting rod (12), and a limiting hole (14) is provided on the connecting ring (13). The limiting rod (12) is slidably connected to the limiting hole (14). A blocking plate (15) is installed on the inner side of the connecting ring (13). A fixing block (16) is rotatably connected to the upper end of the blocking plate (15). The fixing block (16) is threadedly connected to the mounting block (24).

7. The diversion device of the pressure swing adsorption tower equalization flushing system according to claim 1, characterized in that: The upper and lower ends of the mounting bracket (20) are provided with support brackets (17), and the inner side of the support bracket (17) is rotatably connected to a rotating bracket (18), and the inner side of the rotating bracket (18) is equipped with a spoiler (19).