A crystallizer copper pipe processing and cleaning workbench

Abstract

The utility model discloses a kind of crystallizer copper pipe processing cleaning workbench, including base, cleaning tank and the U-shaped tray being set in cleaning tank, the U-shaped tray is set on mounting bracket, the mounting bracket is set in cleaning tank, reciprocating mechanism is arranged on the side of cleaning tank, the reciprocating mechanism includes crankshaft, the crankshaft rotation is set in transmission box, the crankshaft one end rotation is set connecting rod, the connecting rod one end is rotatably connected with guide column, the guide column is slidably arranged in guide bush, the guide bush is arranged in one side in cleaning tank, the guide column one side is arranged base, clamping block is arranged on the base, the clamping block is corresponding with clamping groove, height adjusting mechanism for controlling the lifting of mounting bracket is arranged in cleaning tank, the present application can control U-shaped tray transverse reciprocating movement, and then drive copper pipe transverse reciprocating movement, and then can carry out the quick cleaning of the scrap on the surface and inner wall of copper pipe, and its durability and stability are better.

Description

Technical Field

[0001] This utility model relates to the processing of copper tubes for crystallizers, and in particular to a cleaning workbench for processing copper tubes for crystallizers. Background Technology

[0002] The utility model disclosed in patent publication number CN217595405U discloses a cleaning device for processing copper tubes in a crystallizer. The device includes a cleaning tank with a motor fixedly connected to both sides. A pair of sliding grooves are provided on both sides of the cleaning tank, and a push plate is slidably connected between each pair of sliding grooves. A partition is fixedly connected to the cleaning tank on opposite sides of the two push plates, and a rotating shaft is rotatably connected within the partition. Brushes that can rotate at high speed are provided at both ends of the cleaning tank. Simultaneously, the rotation of the drive gear drives the driven gears on both sides to rotate, further driving the lead screw connected to the driven gears to rotate. This causes the push plates to move within the cleaning tank. The rotating cylinder connected to the brushes and the rotating shaft can extend and retract, thus pushing the brushes to move within the cleaning tank. This accelerates the flow rate of the cleaning fluid and continuously cleans both ends of the copper tube, greatly improving cleaning efficiency.

[0003] Existing technical solutions can only drive water flow to clean copper pipes, but they cannot oscillate the copper pipes laterally in the cleaning solution, thus failing to quickly remove debris from the surface and inner wall of the copper pipes. In addition, the use of belts to lift and lower the copper pipes results in wear and tear over time, limiting their service life. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a workbench for processing and cleaning copper tubes in crystallizers. This solves the problem that the existing technology can only push water flow to clean copper tubes, and cannot make the copper tubes oscillate laterally in the cleaning solution, so it cannot quickly clean the waste on the surface and inner wall of the copper tubes. At the same time, the copper tubes are raised and lowered by belts, which are prone to wear and have a limited service life after long-term use.

[0005] To solve the above-mentioned technical problems, this utility model provides: a crystallizer copper tube processing and cleaning workbench, including a base, a cleaning box, and a U-shaped tray disposed inside the cleaning box. The U-shaped tray is disposed on a mounting frame, which is disposed inside the cleaning box. A reciprocating movement mechanism for controlling the lateral oscillation of the U-shaped tray is provided on one side of the cleaning box. The reciprocating movement mechanism includes a crankshaft, which is rotatably disposed inside a transmission box, which is disposed on one side surface of the cleaning box. A connecting rod is rotatably disposed at one end of the crankshaft, and one end of the connecting rod is rotatably connected to a guide post. The guide post is slidably disposed inside a guide sleeve, which is disposed on one side inside the cleaning box. A base is disposed on one side of the guide post, and a locking block is disposed on the base. The locking block corresponds to a locking slot, which is disposed on one side of the bottom of the U-shaped tray. A height adjustment mechanism for controlling the lifting and lowering of the mounting frame is provided inside the cleaning box.

[0006] Preferably, a guide slider is also provided on the other side of the bottom of the U-shaped tray. The guide slider is slidably disposed in the guide groove, which is disposed on one side surface of the mounting frame. By providing the guide slider, the lateral movement of the U-shaped tray can be guided, thereby improving the guiding performance of the U-shaped tray during lateral reciprocating movement.

[0007] Preferably, a return spring is provided on one side surface of the guide groove, and one end of the return spring is connected to the guide slider. The U-shaped tray can be automatically reset and moved by the rebound force of the return spring.

[0008] Preferably, the height adjustment mechanism includes a first bracket and a second bracket, which are symmetrically arranged on both sides of the inner surface of the cleaning tank. A longitudinal screw is rotatably arranged inside the first bracket, and a nut is provided on the longitudinal screw. The nut is connected to the mounting frame. By rotating the longitudinal screw, the mounting frame can be controlled to move longitudinally and drive the copper tube to rise and fall.

[0009] Preferably, a longitudinal slider is provided on the other side of the mounting bracket, and one end of the longitudinal slider is slidably disposed in a longitudinal groove. The longitudinal groove is disposed on one side surface of the second bracket, which improves the stability of the mounting bracket when it moves.

[0010] Preferably, a flow guide ramp is provided on the inner wall of the cleaning tank on the lower side of the first and second supports to concentrate the flow of the cleaning fluid.

[0011] Preferably, a drain pipe is provided at the bottom of the cleaning tank, and an electromagnetic switch valve is provided on the drain pipe to discharge the cleaning liquid.

[0012] The beneficial effects of this utility model are: 1. After the copper tube is placed in the cleaning solution, the U-shaped tray can be moved laterally back and forth by rotating the crankshaft, thereby driving the copper tube to move laterally back and forth, so as to quickly clean the waste on the surface and inner wall of the copper tube.

[0013] 2. This application controls the lifting and lowering of the U-shaped tray by rotating the longitudinal lead screw, which has better durability and stability, is suitable for long-term use, and has a low failure rate. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a top view of the structure of this utility model; Figure 3 This is a schematic diagram of the reciprocating movement mechanism in this utility model; Figure 4 for Figure 3 Enlarged structural diagram of section A in the middle; Figure 5 This is a schematic diagram of the separate structure of the mounting frame and the U-shaped tray in this utility model; Figure 6 This is a half-sectional view of the cleaning tank in this utility model; Figure 7 for Figure 6 Enlarged structural diagram of section B in the middle; In the diagram: 1. Reciprocating moving mechanism, 2. Height adjustment mechanism, 3. U-shaped tray, 4. Cleaning tank, 5. Drain pipe, 6. Electromagnetic switch valve, 7. Base, 8. Mounting bracket, 11. First motor, 12. Transmission box, 13. Guide sleeve, 14. Guide column, 15. Crankshaft, 16. Connecting rod, 17. Base, 18. Locking block, 21. Second motor, 22. Longitudinal lead screw, 23. Nut, 24. First bracket, 25. Longitudinal slider, 26. Longitudinal slide groove, 27. Second bracket, 31. Slot, 32. Return spring, 33. Guide slider, 34. Limit slider, 35. Limit slide groove, 36. Guide slide groove, 37. Clamping plate, 38. Adjusting screw, 41. Guide ramp. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. All directional indicators (such as up, down, left, right, front, back, etc.) in the present utility model are only used to explain the relative positional relationship and movement of each component in a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indicator will also change accordingly.

[0016] Please see Figures 1-5A crystallizer copper tube processing and cleaning workbench includes a base 7, a cleaning box 4, and a U-shaped tray 3 disposed within the cleaning box 4. The U-shaped tray 3 is mounted on a mounting frame 8, which is disposed within the cleaning box 4. A reciprocating moving mechanism 1 is disposed on one side of the cleaning box 4. The reciprocating moving mechanism 1 includes a crankshaft 15, which is rotatably disposed within a transmission box 12. One end of the crankshaft 15 is connected to the output shaft of a first motor 11, which is disposed on one side surface of the transmission box 12. The first motor 11 can control the rotation of the crankshaft 15. A connecting rod 16 is rotatably disposed at one end of the crankshaft 15, and one end of the connecting rod 16 is rotatably connected to a guide post 14. The guide post 14 is slidably disposed within a guide sleeve 13. The sleeve 13 is set inside the cleaning tank 4 on one side, and the base 17 is set on one side of the guide column 14. The base 17 is set with a locking block 18, which corresponds to the locking groove 31. The locking groove 31 is set on one side of the bottom of the U-shaped tray 3. The other side of the bottom of the U-shaped tray 3 is also set with a guide slider 33. The guide slider 33 is slidably set in the guide groove 36. The guide groove 36 is set on one side surface of the mounting bracket 8. By setting the guide slider 33, the lateral movement of the U-shaped tray 3 can be guided, which improves the guiding performance of the U-shaped tray 3 when it moves laterally back and forth. A return spring 32 is set on one side surface of the guide groove 36. One end of the return spring 32 is connected to the guide slider 33. By the rebound force of the return spring 32, the U-shaped tray 3 can automatically return and move.

[0017] First, the copper tube is placed in the U-shaped tray 3 and fixed. Then, the mounting bracket 8 is moved into the cleaning solution using the height adjustment mechanism 2. Simultaneously, the mounting bracket 8 moves the U-shaped tray 3 downwards. When the U-shaped tray 3 reaches its lowest position, the slot 31 engages with the locking block 18. Then, the first motor 11 drives the crankshaft 15 to rotate. The crankshaft 15 rotates, causing the connecting rod 16 to rotate. The rotation of the connecting rod 16 causes the guide column 14 to move laterally back and forth within the guide sleeve 13. The movement of the guide column 14 causes the base 17 to move laterally back and forth. The moving block 18 moves laterally back and forth, which drives the U-shaped tray 3 to move laterally. The U-shaped tray 3 drives the guide slider 33 to move laterally back and forth in the guide groove 36, while compressing the return spring 32. When the U-shaped tray 3 moves laterally back and forth, it drives the copper tube to move laterally back and forth. With the lateral back and forth movement of the copper tube, the waste on the surface and inner wall of the copper tube can be quickly flushed. After cleaning, the return spring 32 drives the U-shaped tray 3 to return to its original position. Then, the height adjustment mechanism 2 drives the mounting bracket 8 to rise, so that the block 18 can be separated from the slot 31.

[0018] Please see Figure 7 Furthermore, a clamping plate 37 is also provided inside the U-shaped tray 3, and an adjusting screw 38 for controlling the movement of the clamping plate 37 is also provided on one side of the U-shaped tray 3. By rotating the adjusting screw 38, the clamping plate 37 is moved and the copper tube is fixed inside the U-shaped tray 3.

[0019] Furthermore, limit sliders 34 are provided on both sides of the guide slider 33. One end of the limit slider 34 is slidably disposed in the limit groove 35. The limit groove 35 is disposed on both sides of the guide groove 36. When the guide slider 33 moves, it drives the limit slider 34 to move along the limit groove 35, thus preventing the guide slider 33 from moving out of the guide groove 36.

[0020] Please see Figure 6 The cleaning tank 4 is equipped with a height adjustment mechanism 2, which includes a first bracket 24 and a second bracket 27. The first bracket 24 and the second bracket 27 are symmetrically arranged on both sides of the cleaning tank 4. A longitudinal screw 22 is rotatably installed inside the first bracket 24. A screw nut 23 is installed on the longitudinal screw 22 and is connected to the mounting frame 8. By rotating the longitudinal screw 22, the mounting frame 8 can be controlled to move longitudinally and drive the copper tube to rise and fall. Specifically, a second motor 21 is also installed on the first bracket 24, and the output shaft of the second motor 21 is connected to the longitudinal screw 22.

[0021] After the copper tube is fixed in the U-shaped tray 3, the second motor 21 drives the longitudinal screw 22 to rotate, the screw nut 23 drives the mounting bracket 8 to move longitudinally, the mounting bracket 8 drives the U-shaped tray 3 to move longitudinally, and the U-shaped tray 3 drives the copper tube to move longitudinally, thereby placing the copper tube into the cleaning solution. Through the transmission of the longitudinal screw 22, its mechanical stability is good and it is suitable for long-term use.

[0022] Furthermore, a longitudinal slider 25 is provided on the other side of the mounting bracket 8. One end of the longitudinal slider 25 is slidably disposed in the longitudinal groove 26. The longitudinal groove 26 is disposed on one side surface of the second bracket 27. When the mounting bracket 8 moves longitudinally, it drives the longitudinal slider 25 to move along the longitudinal groove 26, thereby improving the stability of the mounting bracket 8 when it moves.

[0023] Furthermore, a flow guide ramp 41 is provided on the inner wall of the cleaning tank 4 below the first support 24 and the second support 27, which can concentrate the flow of cleaning fluid.

[0024] Furthermore, a drain pipe 5 is installed at the bottom of the cleaning tank 4, and an electromagnetic switch valve 6 is installed on the drain pipe 5. By controlling the opening and closing of the electromagnetic switch valve 6, the cleaning liquid can be discharged.

[0025] The cleaning tank 4 in this application is also equipped with a control panel, which has corresponding control switches for controlling the first motor 11, the second motor 21 and the solenoid valve 6.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A crystallizer copper tube processing and cleaning workbench, comprising a base (7), a cleaning tank (4), and a U-shaped tray (3) disposed within the cleaning tank (4), characterized in that, The U-shaped tray (3) is mounted on the mounting frame (8), which is located inside the cleaning tank (4). A reciprocating moving mechanism (1) for controlling the U-shaped tray (3) to oscillate laterally is provided on one side of the cleaning tank (4). The reciprocating moving mechanism (1) includes a crankshaft (15), which is rotatably mounted inside a transmission box (12). The transmission box (12) is located on one side surface of the cleaning tank (4). A connecting rod (16) is rotatably mounted at one end of the crankshaft (15). One end is rotatably connected to the guide post (14), the guide post (14) is slidably disposed in the guide sleeve (13), the guide sleeve (13) is disposed on one side of the cleaning tank (4), a base (17) is disposed on one side of the guide post (14), a locking block (18) is disposed on the base (17), the locking block (18) corresponds to the locking groove (31), the locking groove (31) is disposed on one side of the bottom of the U-shaped tray (3), wherein the cleaning tank (4) is provided with a height adjustment mechanism (2) for controlling the lifting and lowering of the mounting bracket (8).

2. The crystallizer copper tube processing and cleaning workbench according to claim 1, characterized in that, A guide slider (33) is also provided on the other side of the bottom of the U-shaped tray (3). The guide slider (33) is slidably disposed in the guide groove (36), which is disposed on one side surface of the mounting bracket (8).

3. The crystallizer copper tube processing and cleaning workbench according to claim 2, characterized in that, A reset spring (32) is provided on one side surface of the guide groove (36), and one end of the reset spring (32) is connected to the guide slider (33).

4. The crystallizer copper tube processing and cleaning workbench according to claim 1, characterized in that, The height adjustment mechanism (2) includes a first bracket (24) and a second bracket (27). The first bracket (24) and the second bracket (27) are symmetrically arranged on both sides of the inner surface of the cleaning tank (4). A longitudinal screw (22) is rotatably arranged inside the first bracket (24). A screw nut (23) is arranged on the longitudinal screw (22). The screw nut (23) is connected to the mounting bracket (8).

5. A crystallizer copper tube processing and cleaning workbench according to claim 1 or 4, characterized in that, The mounting bracket (8) is provided with a longitudinal slider (25) on the other side. One end of the longitudinal slider (25) is slidably disposed in the longitudinal groove (26). The longitudinal groove (26) is disposed on one side surface of the second bracket (27).

6. The crystallizer copper tube processing and cleaning workbench according to claim 4, characterized in that, A guide ramp (41) is provided on the inner wall of the cleaning tank (4) on the lower side of the first support (24) and the second support (27).

7. A crystallizer copper tube processing and cleaning workbench according to claim 1, characterized in that, The bottom of the cleaning tank (4) is provided with a drain pipe (5), and an electromagnetic switch valve (6) is provided on the drain pipe (5).

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