A correction device for guide rail production

CN224878979UActive Publication Date: 2026-10-23JIANGXI YULONG PRECISION IND CO LTD
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Patent Information

Application Number
CN202522347393.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-10-23
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

[0005]为了弥补以上不足,本实用新型提供了一种导轨生产用校正装置,旨在改善了现有技术中校正精度不足以及缺乏清理的问题

Benefits of technology

[0023]1、本实用新型中,通过底座设置的滑槽、转座转动连接的转杆、牵动杆拉动推动座使校正臂对导轨进行校正的结构相互配合,电机带动转杆转动时,可同时带动两端的牵动杆拉动推动座,使校正臂对导轨施加反向作用力。该设计可精准固定导轨并协同校正机构施加反向作用力,有效提升了导轨校正过程中的定位精度与稳定性,确保校正效果的准确性,避免因定位不准导致的校正偏差或二次变形问题,从而提高导轨的生产质量和效率。

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Abstract

The utility model relates to the field of automation production discloses a kind of correcting devices for guide rail production, including base, the base is provided with sliding slot, the base is fixedly connected with rotating seat, the rotating seat is rotatably connected with rotating rod, both ends of the rotating rod are rotatably connected with pulling rod, the pulling rod is rotatably connected with push seat, the push seat is slidably connected at the top of base, both ends of the push seat are fixedly connected with positioning column, the positioning column is fixedly connected with connecting plate, the connecting plate is fixedly connected with correction arm, the base is fixedly connected with motor, the driving end of the motor is fixedly connected in the inside of the rotating rod.In the utility model, the rotating rod is driven to rotate by motor, and the pulling rod at both ends is driven to pull the push seat, so that the correction arm corrects the guide rail, the guide rail can be accurately fixed and the reverse force can be applied by the correction mechanism, so that the positioning accuracy and stability in the guide rail correction process are improved.
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Description

Technical Field

[0001] This utility model relates to the field of automated production and discloses a calibration device for guide rail production. Background Technology

[0002] In the field of automated production, guide rails are crucial transmission components, and the precision of their manufacturing directly affects the operational stability and reliability of the equipment. During the guide rail production process, due to factors such as processing technology and material properties, guide rails are prone to deformation and other problems, requiring correction.

[0003] Currently used traditional guide rail production calibration devices mostly employ simple mechanical structures to calibrate the guide rails. They lack a linkage mechanism like the one in this invention, which uses a sliding groove in the base, a rotating rod connected to the rotating seat, and a pulling rod to pull the pushing seat so that the calibration arm calibrates the guide rail. This makes it difficult to accurately fix the guide rail and coordinate with the calibration mechanism to apply a reverse force, resulting in insufficient positioning accuracy of the guide rail during the calibration process, uneven application of the reverse force, and easy secondary deformation or unsatisfactory calibration effect, affecting the production quality and efficiency of the guide rails.

[0004] Currently used traditional guide rail production calibration devices often leave metal shavings, oil stains, and other impurities on the guide rail surface before calibration due to processing residues and environmental factors. Existing guide rail calibration devices generally lack integrated surface cleaning components, making it impossible to effectively clean the guide rail surface before calibration. When impurities accumulate on the guide rail surface, it can cause deviations in the contact position between the calibration arm and the guide rail, affecting the accurate application of the reverse force and thus reducing calibration accuracy. Simultaneously, impurities may exacerbate wear on the guide rail and equipment during calibration, shortening the device's lifespan. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a calibration device for guide rail production, which aims to improve the problems of insufficient calibration accuracy and lack of cleaning in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A calibration device for guide rail production includes a base, a sliding groove on the top of the base, a rotating seat fixedly connected to the top of the base, a rotating rod rotatably connected to the top of the rotating seat, a traction rod rotatably connected to both ends of the rotating rod, a push seat rotatably connected to the other end of the traction rod, the push seat slidably connected to the top of the base, positioning columns fixedly connected to both ends of the push seat, a connecting plate fixedly connected to the top of the positioning columns, a calibration arm fixedly connected to the top of the connecting plate, a motor fixedly connected to the base, a drive end of the motor fixedly connected inside the rotating rod, and a push assembly provided on one side of the base.

[0008] As a further description of the above technical solution:

[0009] The pushing assembly includes a cleaning seat, a telescopic rod fixedly connected to one side of the cleaning seat, a cleaning plate fixedly connected to the telescopic end of the telescopic rod, a cleaning rod fixedly connected to the front end of the cleaning plate, and cleaning brushes fixedly connected to both ends of the cleaning rod.

[0010] As a further description of the above technical solution:

[0011] The base is equipped with a battery.

[0012] As a further description of the above technical solution:

[0013] A power cord is fixedly connected to one side of the battery, and the power cord is fixedly connected to the bottom of the motor.

[0014] As a further description of the above technical solution:

[0015] A support frame is fixedly connected to one side of the base.

[0016] As a further description of the above technical solution:

[0017] The top of the support frame is fixedly connected to a guide rail.

[0018] As a further description of the above technical solution:

[0019] The top of the guide rail rod is slidably connected to a guide rail.

[0020] As a further description of the above technical solution:

[0021] The bottom of the cleaning seat is fixedly connected to a support column.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the structure of the correction arm aligning with the guide rail is achieved through a sliding groove on the base, a rotating rod connected to the rotating seat, and a traction rod pulling the push seat. When the motor drives the rotating rod to rotate, it simultaneously drives the traction rods at both ends to pull the push seat, causing the correction arm to apply a reverse force to the guide rail. This design can precisely fix the guide rail and coordinate with the correction mechanism to apply a reverse force, effectively improving the positioning accuracy and stability during the guide rail correction process, ensuring the accuracy of the correction effect, and avoiding correction deviations or secondary deformation caused by inaccurate positioning, thereby improving the production quality and efficiency of the guide rail.

[0024] 2. In this utility model, the pushing component includes a cleaning seat, a telescopic rod, a cleaning plate, a cleaning arm, and a cleaning brush. With the cooperation of these structures, the cleaning plate, cleaning arm, and cleaning brush can be driven by the telescopic rod to clean the surface of the guide rail before guide rail calibration. This design effectively removes metal shavings, oil stains, and other impurities adhering to the guide rail surface due to processing residues or environmental factors, preventing the accumulation of impurities from affecting the contact accuracy between the calibration arm and the guide rail, ensuring the accuracy of the contact position between the calibration arm and the guide rail, allowing the reverse force to be applied precisely, thereby improving calibration accuracy. Simultaneously, it reduces wear on the guide rail and equipment during calibration, extending the service life of the device. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a calibration device for guide rail production proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the rotating base of a guide rail production calibration device proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the telescopic rod of a calibration device for guide rail production proposed in this utility model;

[0028] Figure 4 This is a top view of a guide rail production calibration device proposed in this utility model;

[0029] Figure 5 This is a left view of a calibration device for guide rail production proposed in this utility model.

[0030] Legend:

[0031] 1. Base; 2. Rotary seat; 3. Pulling rod; 4. Pushing seat; 5. Positioning column; 6. Connecting plate; 7. Correction arm; 8. Motor; 9. Guide rail rod; 10. Guide rail; 11. Cleaning seat; 12. Telescopic rod; 13. Cleaning plate; 14. Cleaning rod; 15. Cleaning brush; 16. Battery; 17. Power cord; 18. Support frame; 19. Rotating rod; 20. Support column. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 and Figure 2A guide rail production calibration device includes a base 1 for supporting the entire calibration device and providing a mounting base for other components. A groove is provided on the top of the base 1. A rotating seat 2 is fixedly connected to the top of the base 1, connecting the base 1 and a rotating rod 19, allowing the rotating rod 19 to rotate on its top. The rotating rod 19 is rotatably connected to the top of the rotating seat 2, rotating under the drive of a motor 8, and driving a push seat 4 via a traction rod 3. Both ends of the rotating rod 19 are rotatably connected to the traction rod 3, connecting the rotating rod 19 and the push seat 4, converting the rotation of the rotating rod 19 into the sliding of the push seat 4. The other end of the traction rod 3 is rotatably connected to the push seat 4, sliding on the top of the base 1 and carrying... The moving positioning column 5 and the correction arm 7 move, and the push seat 4 is slidably connected to the top of the base 1. The two ends of the push seat 4 are fixedly connected to the positioning column 5 to fix the connecting plate 6 and ensure the positional accuracy of the correction arm 7. The top of the positioning column 5 is fixedly connected to the connecting plate 6 to connect the positioning column 5 and the correction arm 7 and transmit the correction force. The top of the connecting plate 6 is fixedly connected to the correction arm 7 to apply a reverse force to the guide rail 10 and realize the correction function. The base 1 is fixedly connected to the motor 8. The drive end of the motor 8 is fixedly connected to the inside of the rotating rod 19 to drive the rotating rod 19 to rotate and provide power for the correction process. A push assembly is provided on one side of the base 1 for cleaning the guide rail 10.

[0034] Reference Figure 1 and Figure 3 The pushing component includes a cleaning seat 11 for mounting cleaning components such as a telescopic rod 12 and supporting the cleaning mechanism. A telescopic rod 12 is fixedly connected to one side of the cleaning seat 11 for moving the cleaning plate 13 to achieve cleaning of the guide rail 10 surface by the cleaning brush 15. A cleaning plate 13 is fixedly connected to the telescopic end of the telescopic rod 12 for fixing the cleaning rod 14 so that the cleaning brush 15 can effectively contact the guide rail 10 surface. A cleaning rod 14 is fixedly connected to the front end of the cleaning plate 13 for connecting the cleaning plate 13 and the cleaning brush 15 and transmitting the cleaning action. Cleaning brushes 15 are fixedly connected to both ends of the cleaning rod 14 for removing metal debris, oil stains and other impurities from the guide rail 10 surface.

[0035] Reference Figure 1 , Figure 4 and Figure 5The base 1 is equipped with a battery 16, which provides power to electrical components such as the motor 8. A power cord 17 is fixedly connected to one side of the battery 16, which connects the battery 16 and the motor 8 to transmit power. The power cord 17 is fixedly connected to the bottom of the motor 8. A support frame 18 is fixedly connected to one side of the base 1, which supports the guide rail rod 9 and ensures the installation height and stability of the guide rail 10. The top of the support frame 18 is fixedly connected to the guide rail rod 9, which supports the guide rail 10 and allows the guide rail 10 to slide on its top. The top of the guide rail rod 9 is slidably connected to the guide rail 10, which serves as the object to be corrected and is an important transmission component in automated production. The bottom of the cleaning seat 11 is fixedly connected to a support column 20, which supports the cleaning seat 11 and ensures the stable installation of the cleaning components.

[0036] Working principle: The top groove of the base 1 provides a sliding track for the push seat 4. The motor 8 is fixed to the base 1 and the drive end is connected to the rotating rod 19. After the battery 16 supplies power to the motor 8 through the power line 17, the motor 8 drives the rotating rod 19 to rotate on the rotating seat 2. The two ends of the rotating rod 19 pull the rod 3 to drive the push seat 4 to slide. The push seat 4 uses the positioning column 5 and the connecting plate 6 to make the correction arm 7 apply a reverse force to the guide rail 10 on the guide rail rod 9 to correct the deformation. At the same time, the cleaning seat 11 in the push assembly on one side of the base 1 is fixed by the support column 20. The telescopic rod 12 drives the cleaning plate 13, cleaning rod 14 and cleaning brush 15 to move and remove impurities from the surface of the guide rail 10. The support frame 18 on one side of the base 1 supports the guide rail rod 9 to ensure the stability of the guide rail 10. All components work together to achieve integrated cleaning and correction operations.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A calibration device for guide rail production, comprising a base (1), characterized in that: The base (1) has a sliding groove on its top. A rotating seat (2) is fixedly connected to the top of the base (1). A rotating rod (19) is rotatably connected to the top of the rotating seat (2). A traction rod (3) is rotatably connected to both ends of the rotating rod (19). A push seat (4) is rotatably connected to the other end of the traction rod (3). The push seat (4) is slidably connected to the top of the base (1). A positioning column (5) is fixedly connected to both ends of the push seat (4). A connecting plate (6) is fixedly connected to the top of the positioning column (5). A correction arm (7) is fixedly connected to the top of the connecting plate (6). A motor (8) is fixedly connected to the base (1). The drive end of the motor (8) is fixedly connected to the inside of the rotating rod (19). A push assembly is provided on one side of the base (1).

2. The calibration device for guide rail production according to claim 1, characterized in that: The pushing assembly includes a cleaning seat (11), a telescopic rod (12) is fixedly connected to one side of the cleaning seat (11), a cleaning plate (13) is fixedly connected to the telescopic end of the telescopic rod (12), a cleaning rod (14) is fixedly connected to the front end of the cleaning plate (13), and a cleaning brush (15) is fixedly connected to both ends of the cleaning rod (14).

3. The calibration device for guide rail production according to claim 1, characterized in that: The base (1) is equipped with a battery (16).

4. The calibration device for guide rail production according to claim 3, characterized in that: A power cord (17) is fixedly connected to one side of the battery (16), and the power cord (17) is fixedly connected to the bottom of the motor (8).

5. A calibration device for guide rail production according to claim 1, characterized in that: A support frame (18) is fixedly connected to one side of the base (1).

6. A calibration device for guide rail production according to claim 5, characterized in that: The top of the support frame (18) is fixedly connected to a guide rail rod (9).

7. A calibration device for guide rail production according to claim 6, characterized in that: The top of the guide rod (9) is slidably connected to the guide rail (10).

8. A calibration device for guide rail production according to claim 2, characterized in that: The bottom of the cleaning seat (11) is fixedly connected to the support column (20).