Quick-change die reducing machine

CN224879132UActive Publication Date: 2026-10-23CHANGZHOU BIYUAN VEHICLE PARTS CO LTD
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Patent Information

Application Number
CN202522003987.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-10-23
Estimated Expiration
2035-09-18

AI Technical Summary

Technical Problem

[0003]现有的缩径机在实际使用中,并不具备将模具进行快速更换的功能,每次更换模具时,都需要耗费大量时间和人力进行繁琐的拆卸与安装操作,这会导致设备长时间停机,严重影响生产效率,难以满足紧急订单或产品快速切换的生产需求

Benefits of technology

1.当需要更换模具时,首先启动动力箱内的电机,电机输出端驱动转轴旋转,带动转盘同步转动,通过设置的移动组件,即可使得连接块带动插块向靠近模具主体的方向移动,最终插块插入新模具主体的插槽内,实现模具的快速更换,通过设置的以上结构,即可对模具主体进行快速更换,更换操作简单,耗时较少,无需复杂工具和长时间调整,大幅提升换模效率,减少设备停机时间,同时通过快速更换不同规格模具,可迅速切换生产需求,适应多品种、小批量加工场景,显著增强生产线的柔性与响应速度,进而方便了工作人员使用。

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Abstract

The utility model belongs to the technical field of reducing machine, especially quick change reducing machine of mould, including reducing machine main part and mould main body, the reducing machine main part is fixedly installed with power box, one side of power box is fixedly connected with round shell, the mould main body sets up one side at round shell, motor, motor sets up inside power box, moving assembly, moving assembly sets up inside round shell, and is used for driving six insert blocks to move simultaneously, through setting above structure, namely, quick change of mould main body can be carried out, and the operation is simple, and the time is less, and it is unnecessary to need complex tool and long time adjustment, and the efficiency of changing mould is greatly improved, and the equipment downtime is reduced, and simultaneously through quick change different specifications mould, can rapidly switch production demand, adapt to multi -variety, small -batch processing scene, significantly enhance the flexibility and response speed of production line, and then facilitate staff use.
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Description

Technical Field

[0001] This utility model belongs to the field of diameter reduction machine technology, and in particular relates to a diameter reduction machine with quick mold change. Background Technology

[0002] A diameter reduction machine is a metal processing device primarily used to reduce the diameter of pipes, bars, or wires partially or entirely through mechanical pressure to achieve precise dimensional requirements or enhance the strength of joints. Its working principle typically utilizes the strong extrusion force generated by hydraulic or mechanical transmission to cause plastic deformation of the material in a die, thereby achieving outer diameter reduction, wall thickness adjustment, or end shaping. Diameter reduction machines are widely used in industries such as pipe connections, machinery manufacturing, automotive parts, and hardware tools. They offer advantages such as ease of operation, high efficiency, stable precision, and no cutting wear, effectively improving workpiece assembly performance and overall structural strength.

[0003] Existing diameter reduction machines lack the capability for rapid die changeover in practical use. Each die change requires significant time and manpower for tedious disassembly and installation, leading to prolonged equipment downtime, severely impacting production efficiency, and making it difficult to meet the demands of urgent orders or rapid product changeovers. Furthermore, the complex changeover process increases the difficulty and intensity of manual operation, easily resulting in improper installation and affecting the accuracy and quality stability of the diameter reduction process. In addition, frequent and inefficient die changes increase production costs, reduce overall production efficiency and market competitiveness, and are detrimental to operator use. Therefore, we propose a rapid die changeover diameter reduction machine. Utility Model Content

[0004] The purpose of this invention is to provide a quick-change die reduction machine to solve the problems mentioned in the background art.

[0005] In view of this, the present invention provides a quick-change die reduction machine, including a die reduction machine body and a die body. A power box is fixedly installed on the die reduction machine body, and a circular shell is fixedly connected to one side of the power box. The die body is disposed on one side of the circular shell. The motor is located inside the power box, and the output end of the motor extends through the interior of the circular shell. The exterior of the mold body has six circumferentially distributed slots, and one side of the circular shell has six circumferentially distributed inserts. A movable component is disposed inside the circular shell and is used to drive six insert blocks to move simultaneously.

[0006] In this technical solution, when a mold needs to be changed, the motor in the power box is first started. The motor output drives the rotating shaft to rotate, which in turn drives the turntable to rotate synchronously. Through the set moving component, the connecting block can move the insert block closer to the mold body. Finally, the insert block is inserted into the slot of the new mold body, realizing the quick replacement of the mold. With the above structure, the mold body can be quickly replaced. The replacement operation is simple, takes less time, and does not require complicated tools or long-term adjustments, which greatly improves the mold changing efficiency and reduces equipment downtime. At the same time, by quickly changing molds of different specifications, production needs can be quickly switched, adapting to multi-variety, small-batch processing scenarios, significantly enhancing the flexibility and response speed of the production line, and thus facilitating the use by the staff.

[0007] By sliding the slider inside the groove, the connecting block becomes more stable when moving. By sliding the connecting block inside the through groove, the connecting block can move outside the round shell. By inserting the insert block into the slot, the installation firmness of the mold body is improved.

[0008] In the above technical solution, a support plate is further fixedly connected to one side of the inner wall of the power box, and the motor is fixedly mounted on the support plate.

[0009] In this technical solution, the support plate ensures that the motor will not idle during operation.

[0010] In the above technical solution, further, a disc is fixedly connected to the inner wall of the circular shell near the power box, and six circumferentially distributed sliding grooves are opened on one side of the disc, with sliders slidably installed inside each of the six sliding grooves.

[0011] In this technical solution, the slider is slidably installed inside the groove, which makes the slider more stable when moving.

[0012] In the above technical solution, the moving component further includes a turntable, which is fixedly connected to a rotating shaft. The turntable has six circumferentially distributed arc-shaped grooves on its outer side. Each of the six sliders has a pin on one side, and the six pins are respectively disposed inside the six arc-shaped grooves.

[0013] In this technical solution, the arc groove on the turntable pushes the slider to slide in the groove of the disc through the pin shaft. The slider drives the insert block to move away from the mold body through the connecting block along the through groove of the shell.

[0014] In the above technical solution, furthermore, each of the six sliders is fixedly connected to one side of a connecting block, and the six connecting blocks are fixedly connected to the six insert blocks respectively.

[0015] In this technical solution, the insert block and the slider can be connected by the set connecting block.

[0016] In the above technical solution, further, six circumferentially distributed through slots are provided on one side of the circular shell, and the six connecting blocks are respectively slidably installed inside the six through slots.

[0017] In this technical solution, the connecting block can move outside the circular shell by sliding inside the through groove.

[0018] In the above technical solution, the plug is further adapted to the slot, and the plug can be movably inserted into the inside of the slot.

[0019] In this technical solution, the installation stability of the mold body can be improved by inserting the plug into the inside of the slot.

[0020] The beneficial effects of this utility model are: 1. When a mold needs to be changed, first start the motor in the power box. The motor output drives the rotating shaft to rotate, which in turn drives the turntable to rotate synchronously. Through the set moving component, the connecting block can move the insert block closer to the mold body. Finally, the insert block is inserted into the slot of the new mold body, realizing the quick replacement of the mold. With the above structure, the mold body can be quickly replaced. The replacement operation is simple, takes less time, and does not require complicated tools or long-term adjustments, which greatly improves the mold changing efficiency and reduces equipment downtime. At the same time, by quickly changing molds of different specifications, production needs can be quickly switched, adapting to multi-variety, small-batch processing scenarios, significantly enhancing the flexibility and response speed of the production line, and thus facilitating the use by the staff.

[0021] 2. By sliding the slider inside the groove, the connecting block can be made more stable when moving. By sliding the connecting block inside the through groove, the connecting block can be moved outside the round shell. By inserting the insert block into the slot, the installation firmness of the mold body can be improved. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the overall structure of this utility model; Figure 3 This is an exploded view of the circular shell and the main structure of the mold in this utility model; Figure 4 This is a schematic diagram of the mobile component structure in this utility model; Figure 5 This is an exploded view of the mobile component structure in this utility model; Figure 6This utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0023] The markings in the diagram are as follows: 1. Main body of the reducing machine; 2. Power box; 3. Support plate; 4. Motor; 5. Round shell; 6. Mold body; 7. Rotating shaft; 8. Turntable; 9. Arc groove; 10. Disc; 11. Slide groove; 12. Sliding block; 13. Connecting block; 14. Pin shaft; 15. Insert block; 16. Slot; 17. Through groove. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1 - Figure 6 This application will be described in further detail.

[0025] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0026] Example 1: This example provides a quick-change die reduction machine, including a reduction machine body 1 and a die body 6. A power box 2 is fixedly installed on the reduction machine body 1. A circular shell 5 is fixedly connected to one side of the power box 2. The die body 6 is located on one side of the circular shell 5. Motor 4 is located inside the power box 2. The output end of motor 4 extends through the inside of the circular shell 5. Six circumferentially distributed slots 16 are provided on the outside of the mold body 6. Six circumferentially distributed inserts 15 are provided on one side of the circular shell 5. The movable component is located inside the circular shell 5 and is used to drive the six insert blocks 15 to move simultaneously.

[0027] When a mold needs to be changed, the motor 4 in the power box 2 is started first. The output of the motor 4 drives the rotating shaft 7 to rotate, which in turn drives the turntable 8 to rotate synchronously. Through the set moving component, the connecting block 13 can drive the insert block 15 to move closer to the mold body 6. Finally, the insert block 15 is inserted into the slot 16 of the new mold body 6, realizing the quick replacement of the mold. With the above structure, the mold body 6 can be quickly replaced. The replacement operation is simple, takes less time, and does not require complicated tools or long-term adjustments, which greatly improves the mold changing efficiency and reduces equipment downtime. At the same time, by quickly replacing molds of different specifications, production needs can be quickly switched, adapting to multi-variety, small-batch processing scenarios, significantly enhancing the flexibility and response speed of the production line, and thus facilitating the use by the staff.

[0028] By sliding the slider 12 inside the slide groove 11, the connecting block 13 can be made more stable when moving. By sliding the connecting block 13 inside the through groove 17, the connecting block 13 can be moved outside the circular shell 5. By inserting the insert block 15 into the slot 16, the installation firmness of the mold body 6 can be improved.

[0029] Example 2: This example provides a quick-change die reduction machine. In addition to the technical solutions of the above examples, it also has the following technical features: a support plate 3 is fixedly connected to one side of the inner wall of the power box 2, and the motor 4 is fixedly installed on the support plate 3.

[0030] The support plate 3 ensures that the motor 4 will not idle during operation.

[0031] Example 3: This example provides a quick-change die reduction machine. In addition to the technical solutions of the above examples, it also has the following technical features: a disc 10 is fixedly connected to the inner wall of the round shell 5 near the power box 2. Six circumferentially distributed sliding grooves 11 are opened on one side of the disc 10. A slider 12 is slidably installed inside each of the six sliding grooves 11.

[0032] The slider 12 is slidably mounted inside the slide groove 11, which makes the slider 12 more stable when moving.

[0033] Example 4: This example provides a quick die change and diameter reduction machine. In addition to the technical solutions of the above examples, it also has the following technical features: the moving component includes a turntable 8, which is fixedly connected to a rotating shaft 7. The turntable 8 has six circumferentially distributed arc grooves 9 on its outer side. Each of the six sliders 12 has a pin 14 on one side, and the six pins 14 are respectively located inside the six arc grooves 9.

[0034] In this process, the arc groove 9 on the turntable 8 pushes the slider 12 to slide in the groove 11 of the disc 10 through the pin 14. The slider 12 drives the insert block 15 to move away from the mold body 6 through the connecting block 13 along the through groove 17 of the circular shell 5.

[0035] Example 5: This example provides a quick-change die reduction machine. In addition to the technical solutions of the above examples, it also has the following technical features: each of the six sliders 12 is fixedly connected to one side of a connecting block 13, and the six connecting blocks 13 are fixedly connected to the six insert blocks 15 respectively.

[0036] The connecting block 13 can be used to connect the insert block 15 to the slider 12.

[0037] Example 6: This example provides a quick-change die reduction machine. In addition to the technical solutions of the above examples, it also has the following technical features: six circumferentially distributed through slots 17 are provided on one side of the circular shell 5, and six connecting blocks 13 are slidably installed inside the six through slots 17.

[0038] By sliding the connecting block 13 inside the through groove 17, the connecting block 13 can move outside the circular shell 5.

[0039] Example 7: This example provides a quick die change diameter reduction machine. In addition to the technical solutions of the above examples, it also has the following technical features: the insert 15 is adapted to the slot 16, and the insert 15 can be movably inserted into the inside of the slot 16.

[0040] The installation stability of the mold body 6 can be improved by inserting the insert block 15 into the slot 16.

[0041] Working principle: When the mold needs to be replaced, the motor 4 in the power box 2 is started first. The output end of the motor 4 drives the rotating shaft 7 to rotate, which drives the turntable 8 to rotate synchronously. The arc groove 9 on the turntable 8 pushes the slider 12 to slide in the slide groove 11 of the disc 10 through the pin 14. The slider 12 drives the insert block 15 to move away from the mold body 6 along the through groove 17 of the circular shell 5 through the connecting block 13, so that the insert block 15 disengages from the slot 16 of the mold body 6, completing the separation of the old mold. When installing the new mold, the motor 4 is driven in the reverse direction, the turntable 8 rotates in the reverse direction, and the arc groove 9 pushes the slider 12 along the slide groove 11 in the reverse direction. The sliding connecting block 13 drives the insert block 15 to move closer to the mold body 6. Finally, the insert block 15 is inserted into the slot 16 of the new mold body 6, realizing the quick replacement of the mold. With the above structure, the mold body 6 can be quickly replaced. The replacement operation is simple, takes less time, and does not require complicated tools or long-term adjustments, which greatly improves the mold replacement efficiency and reduces equipment downtime. At the same time, by quickly replacing molds of different specifications, production needs can be quickly switched, adapting to multi-variety and small-batch processing scenarios, significantly enhancing the flexibility and response speed of the production line, and thus facilitating the use by the staff.

[0042] By sliding the slider 12 inside the slide groove 11, the connecting block 13 can be made more stable when moving. By sliding the connecting block 13 inside the through groove 17, the connecting block 13 can be moved outside the circular shell 5. By inserting the insert block 15 into the slot 16, the installation firmness of the mold body 6 can be improved.

[0043] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A quick-change die reduction machine, comprising a reduction machine body (1) and a die body (6), characterized in that: A power box (2) is fixedly installed on the main body (1) of the reducing machine. A round shell (5) is fixedly connected to one side of the power box (2). The mold body (6) is located on one side of the round shell (5). The motor (4) is located inside the power box (2). The output end of the motor (4) extends through the inside of the round shell (5). The outside of the mold body (6) is provided with six circumferentially distributed slots (16). The side of the round shell (5) is provided with six circumferentially distributed inserts (15). A movable component is disposed inside the circular shell (5) and is used to drive the six inserts (15) to move simultaneously.

2. The mold quick-change reducing machine according to claim 1, characterized in that, A support plate (3) is fixedly connected to one side of the inner wall of the power box (2), and the motor (4) is fixedly installed on the support plate (3).

3. The quick-change die reduction machine according to claim 1, characterized in that, The circular shell (5) is fixedly connected to a disc (10) on the inner wall side near the power box (2). Six circumferentially distributed sliding grooves (11) are provided on one side of the disc (10), and sliders (12) are slidably installed inside the six sliding grooves (11).

4. A quick-change die reduction machine according to claim 3, characterized in that, The moving component includes a turntable (8), which is fixedly connected to a rotating shaft (7). The turntable (8) has six circumferentially distributed arc grooves (9) on its outer side. Each of the six sliders (12) has a pin (14) on one side, and the six pins (14) are respectively located inside the six arc grooves (9).

5. A quick-change die reduction machine according to claim 4, characterized in that, Each of the six sliders (12) is fixedly connected to one side of a connecting block (13), and the six connecting blocks (13) are fixedly connected to the six inserts (15) respectively.

6. A quick-change die reduction machine according to claim 5, characterized in that, The round shell (5) has six circumferentially distributed through slots (17) on one side, and the six connecting blocks (13) are slidably installed inside the six through slots (17).

7. A quick-change die reduction machine according to claim 1, characterized in that, The plug (15) is adapted to the slot (16) and the plug (15) can be movably inserted into the inside of the slot (16).