A riveting device for a micro motor end cover
Patent Information
- Application Number
- CN202522572646.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0004]但是上述铆接设备转动定位座为固定规格,转子轴限位槽无法根据电机转子轴直径灵活调整,易导致极端尺寸电机定位偏移或晃动,即使调整也需要较长时间,适用范围较窄,降低铆接效率
[0012]与现有技术相比,本实用新型的上述技术方案具有如下有益的技术效果:本实用新型通过调节组件和抵接座配合,便于对不同型号微电机稳定夹持限位,调节方便快捷,节约时间;通过调节组件和铆接头配合,适配单点或多点铆接需求,同时可以根据微电机型号适应性调整,覆盖多种微电机型号,并且抵接座和铆接头拆卸方便快捷,进一步拓展设备适用范围,降低更换成本。
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Figure CN224879143U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of micro motor end cap installation technology, specifically a riveting device for micro motor end caps. Background Technology
[0002] In the final stage of micro-motor production, the end cap needs to be installed and secured to the end of the housing. Existing micro-motor riveting devices generally include a housing positioning seat and a riveting head. The positioning seat has a groove for placing the motor housing. The motor is first placed on the positioning seat, and then the end cap is placed on top. The clamping cylinder will drive the riveting head to move downward, pressing the end cap tightly against the motor housing.
[0003] Chinese Patent No. CN222484515U discloses a riveting device for a brushless motor housing, relating to the field of motor housing assembly technology. The device includes a base, a support frame, and a riveting assembly. The bottom of the top plate is equipped with an end cap limiting block driven by a power box. The riveting assembly is mounted on the base, and a telescopic frame is mounted on the drive assembly. An adjustment assembly is located above the telescopic frame. This invention utilizes a riveting cylinder with adjustable height located on the outside of the rotating positioning seat. Simultaneously, the adjustment assembly adjusts the output angle of the riveting cylinder, pressing the riveting pressure block against the end cap and the motor housing to be riveted. This design is suitable for riveting operations on curved surfaces.
[0004] However, the rotating positioning seat of the above riveting equipment is of a fixed specification, and the rotor shaft limiting groove cannot be flexibly adjusted according to the diameter of the motor rotor shaft. This can easily lead to extreme size motor positioning deviation or shaking. Even if adjustment is made, it takes a long time, resulting in a narrow range of applications and reduced riveting efficiency. Utility Model Content
[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a riveting device for the end cap of a micro motor.
[0006] The technical solution of this utility model: A riveting device for a micro motor end cap, comprising a frame, a riveting mechanism, a motor housing placement mechanism, an adjusting component, multiple sets of abutment seats, and multiple sets of riveting joints; a lifting component is installed at the top of the frame; the riveting mechanism is connected to the output end of the lifting component; the motor housing placement mechanism is installed on the frame and located below the riveting mechanism, both the motor housing placement mechanism and the riveting mechanism include a fixed seat and an adjusting component, the fixed seat has a groove, the adjusting component is disposed in the groove, the adjusting component includes a rotating seat, a guide groove, and a slide rod B; the rotating seat is driven by a driving component to rotate and adjust along the groove, the middle of the rotating seat has a clearance groove; the guide groove is provided with multiple... Multiple sets of guide grooves are evenly distributed on the rotating seat, and slide rods A are slidably connected inside the guide grooves; multiple sets of slide rods B are provided, and multiple sets of slide rods B are slidably inserted into the side wall of the fixed seat, with slide rods B connected to corresponding slide rods A; multiple sets of abutment seats are evenly installed on multiple sets of slide rods B in the motor housing placement mechanism, and multiple sets of abutment seats are driven by an adjustment component to synchronously converge or move away from each other radially along the corresponding grooves; multiple sets of riveting joints are evenly installed on multiple sets of slide rods B in the riveting mechanism, and multiple sets of riveting joints are driven by an adjustment component to synchronously converge or move away from each other radially along the corresponding grooves; a telescopic rod is installed in the clearance groove on the rotating seat in the riveting mechanism, and a pressure plate is installed at the bottom end of the telescopic rod.
[0007] Preferably, the rotating seat has multiple sets of slide rods integrally formed on it, and the multiple sets of slide rods are evenly distributed on the rotating seat. An annular groove is correspondingly opened in the groove, and the end of the multiple sets of slide rods away from the rotating seat is slidably connected to the annular groove.
[0008] Preferably, a guide opening is provided on the side wall of the fixed seat, the cross-section of the slide rod B is square, and the slide rod B is slidably connected to the guide opening.
[0009] Preferably, a slot is provided at one end of the slide bar B located inside the groove, and a socket A is integrally formed at the end of the abutment seat away from the abutment end. The socket A is inserted into the corresponding slot, and the socket A and the slot are fixed together by fastening bolts.
[0010] Preferably, a socket B is detachably installed on the rivet joint, the socket B is inserted into the corresponding slot, and the socket B and the slot are fixed together by fastening bolts.
[0011] Preferably, the guide groove, slide bar A, and slide bar B in the adjustment component of the motor housing placement mechanism are each provided with at least three sets; the number of guide groove, slide bar A, and slide bar B in the adjustment component of the riveting mechanism can be preset according to the number of riveting points on the micro motor end cover.
[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: This utility model, through the cooperation of the adjusting component and the abutment seat, facilitates stable clamping and limiting of different models of micro motors, and the adjustment is convenient and quick, saving time; through the cooperation of the adjusting component and the riveting head, it can adapt to single-point or multi-point riveting requirements, and can be adapted to the micro motor model to cover a variety of micro motor models. Furthermore, the abutment seat and the riveting head are easy and quick to disassemble, further expanding the applicability of the equipment and reducing replacement costs. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the motor housing placement mechanism of this utility model; Figure 3 This is a top view of the motor housing placement mechanism of this utility model; Figure 4 This is a cross-sectional view of the riveting mechanism of this utility model.
[0014] Reference numerals: 1. Frame; 101. Lifting component; 2. Motor housing placement mechanism; 3. Riveting mechanism; 4. Fixed seat; 401. Groove; 402. Guide opening; 5. Rotating seat; 501. Relief groove; 502. Guide groove; 503. Slide rod A; 504. Slide rod B; 505. Slot; 6. Abutment seat; 601. Socket A; 7. Riveting joint; 701. Socket B; 702. Pressure plate. Detailed Implementation
[0015] Example 1, as Figures 1 to 4As shown, this utility model proposes a riveting device for a micro motor end cap, including a frame 1, a riveting mechanism 3, a motor housing placement mechanism 2, an adjustment component, multiple sets of abutment seats 6, and multiple sets of riveting joints 7. A lifting component 101 is installed at the top of the frame 1. The lifting component 101 is a hydraulic rod equipped with a displacement sensor, which can monitor the displacement distance of the riveting mechanism 3 in real time, ensuring precise and controllable riveting stroke. The riveting mechanism 3 is detachably connected to the output end of the lifting component 101. The riveting mechanism 3 is driven by the lifting component 101 to move and adjust along the height direction of the frame 1. The motor housing placement mechanism 2 is detachably mounted on the frame by bolts. Located above and below the riveting mechanism 3, the motor housing placement mechanism 2 and the riveting mechanism 3 both include a fixed base 4 and an adjustment component. The motor housing placement mechanism 2 and the riveting mechanism 3 have different sizes to accommodate different functional requirements. A groove 401 is provided on the fixed base 4, and the adjustment component is set in the groove 401, including a rotating seat 5, a guide groove 502, and a slide bar B504. The rotating seat 5 is driven to rotate and adjust along the groove 401 by a driving component installed inside the fixed base 4. The driving component consists of a servo motor, a gear transmission component, a rotating shaft and reducer, and an encoder. The servo motor drives the rotating shaft to rotate through the gear transmission component. The encoder precisely controls the rotation angle to ensure adjustment accuracy. A clearance groove 501 is provided in the middle of the rotating seat 5 to accommodate the motor's rotor shaft. The diameter of the clearance groove 501 is larger than the rotor shaft diameter, facilitating the placement of rotor shafts of different sizes. Multiple sets of guide grooves 502 are evenly distributed on the rotating seat 5, and slide rods A503 are slidably connected inside the guide grooves 502. Multiple sets of slide rods B504 are provided, and these slide rods B504 are slidably inserted into the side wall of the fixed seat 4, with each slide rod B504 fixedly connected to its corresponding slide rod A503. Multiple sets of abutment seats 6 are evenly installed in the motor housing placement mechanism 2, supporting multiple sets of slide rods B504. On the 4th, multiple sets of abutment seats 6 are driven by the adjustment component to synchronously converge or move away from each other radially along the corresponding groove 401; multiple sets of rivet joints 7 are evenly installed on multiple sets of slide rods B504 in the riveting mechanism 3. Multiple sets of rivet joints 7 are driven by the adjustment component to synchronously converge or move away from each other radially along the corresponding groove 401. A telescopic rod is installed in the relief groove 501 on the rotating seat 5 in the riveting mechanism 3. A pressure plate 702 is installed at the bottom of the telescopic rod. The telescopic rod consists of a sleeve installed in the relief groove 501, a sleeve rod that slides to connect the inner wall of the sleeve, and a spring installed inside the sleeve. The other end of the spring is connected to the sleeve rod.
[0016] Furthermore, multiple sets of sliding rods are integrally formed on the rotating seat 5, and the multiple sets of sliding rods are evenly distributed on the rotating seat 5. Correspondingly, annular grooves are opened in the groove 401. The ends of the multiple sets of sliding rods away from the rotating seat 5 are slidably connected to the annular grooves, thereby improving the rotational stability of the rotating seat 5 along the fixed seat 4.
[0017] Furthermore, a guide opening 402 is provided on the side wall of the fixed base 4, and the cross-section of the slide rod B504 is square. The slide rod B504 is slidably connected to the guide opening 402. The square shape avoids the slide rod B504 from rotating and interfering with the adjustment when it slides along the fixed base 4.
[0018] Furthermore, the motor housing placement mechanism 2 has at least three sets of guide grooves 502, slide bars A503 and B504 in the adjustment components to ensure three-point positioning of the motor housing and guarantee its stability. The number of guide grooves 502, slide bars A503 and B504 in the adjustment components of the riveting mechanism 3 can be preset according to the number of riveting points on the micro motor end cover, supporting single-point and multi-point synchronous riveting, improving adaptability and work efficiency. The abutting end of the abutting seat 6 is arc-shaped and equipped with an anti-slip pad. Pressure sensors are installed between the abutting end of the abutting seat 6 and between the riveting head 7 and the socket B701 to monitor the contact pressure in real time, preventing excessive pressure from damaging the workpiece or insufficient pressure from causing positioning or riveting failure.
[0019] In this embodiment, the micro motor housing is placed into the groove 401 in the motor housing placement mechanism 2, so that the rotor shaft of the micro motor is placed in the clearance groove 501 of the rotating seat 5, thereby initially limiting the micro motor. Then, the controller starts the drive to drive the rotating seat 5 to rotate. As the rotating seat 5 rotates, it pushes the slide bar A503 through the guide groove 502, causing multiple sets of slide bars B504 to radially converge, thereby driving multiple sets of abutment seats 6 to fit the arc-shaped ends against the outer wall of the housing. After the pressure sensor feedback that the pressure reaches the standard, it stops, thereby clamping and limiting the stability of the micro motor to avoid displacement interference during subsequent riveting. According to the size of the micro motor to be riveted, the controller starts the drive mechanism in the riveting mechanism 3 to drive multiple sets of rivet joints 7 to synchronously converge radially or move away from each other, so that the rivet joints 7 and the micro motor are aligned. The upper riveting point is adapted, and the adjustment component can be set to accommodate the clamping or riveting of micro motors of different sizes, making it more widely applicable and convenient and quick to adjust. Place the end cap aligned with the end of the housing, ensuring that the riveting point on the end cap coincides with the riveting point on the micro motor housing. At this time, the riveting point corresponds to the riveting head 7 in the riveting mechanism 3. The controller starts the lifting component 101 to drive the riveting mechanism 3 to descend. The pressure plate 702 contacts the end cap first. As the riveting mechanism 3 continues to move down, the telescopic rod is compressed, which in turn drives the pressure plate 702 to press the end cap tightly onto the micro motor to prevent displacement. After the riveting head 7 contacts the end cap, pressure is applied according to the preset stroke to complete the riveting. After the riveting is completed, the lifting component 101 rises, and the adjustment component drives the abutment seat 6 and the riveting head 7 to move away synchronously, and the finished product is taken out.
[0020] Example 2, as Figure 2 and Figure 4As shown, the riveting device for the end cap of a micro motor proposed in this utility model, compared with Embodiment 1, has a slot 505 on one end of the slide bar B504 located inside the groove 401, and a socket A601 integrally formed on the end of the abutment seat 6 away from the abutment end. The socket A601 is inserted into the corresponding slot 505, and the socket A601 and the slot 505 are fixed together by fastening bolts. A socket B701 is detachably installed on the riveting head 7 by bolts. The socket B701 is inserted into the corresponding slot 505, and the socket B701 and the slot 505 are fixed together by fastening bolts.
[0021] In this embodiment, the abutment seat 6 and the rivet joint 7 are pre-set with multiple models. According to the motor model, the fastening bolts are removed, and the appropriate abutment seat 6 or rivet joint 7 is replaced. The abutment seat 6 and the rivet joint 7 are inserted into the slot 505 through the socket A601 and the socket B701, and then fixed with the fastening bolts. According to the number of riveting points, the number of installation groups of the slide bar B504 and the rivet joint 7 in the riveting mechanism 3 is confirmed. The angle of the rotating seat 5 is adjusted by setting the encoder. The workpiece placement, positioning, riveting, and resetting steps in Embodiment 1 are repeated to complete the riveting of motor end caps of different specifications.
[0022] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A riveting device for a micro motor end cap, characterized in that, It includes a frame (1), a riveting mechanism (3), a motor housing placement mechanism (2), an adjustment component, multiple sets of abutment seats (6), and multiple sets of riveting joints (7); A lifting component (101) is installed at the top of the frame (1); The riveting mechanism (3) is connected to the output end of the lifting component (101); The motor housing placement mechanism (2) is installed on the frame (1) and located below the riveting mechanism (3). Both the motor housing placement mechanism (2) and the riveting mechanism (3) include a fixed seat (4) and an adjustment component. The fixed seat (4) has a groove (401) and the adjustment component is set in the groove (401). The adjustment component includes a rotating seat (5), a guide groove (502) and a slide bar B (504). The rotating seat (5) is driven by a drive component to rotate and adjust along the groove (401). The rotating seat (5) has a clearance groove (501) in the middle. The guide groove (502) has multiple sets and multiple sets of guide grooves (502) are evenly opened on the rotating seat (5). The guide groove (502) is slidably connected to the slide bar A (503). The slide bar B (504) has multiple sets and multiple sets of slide bars B (504) are slidably inserted into the side wall of the fixed seat (4). The slide bar B (504) is connected to the corresponding slide bar A (503). Multiple sets of abutment seats (6) are evenly installed on multiple sets of slide bars B (504) in the motor housing placement mechanism (2). The multiple sets of abutment seats (6) are driven by the adjustment component to synchronously gather or move away from each other radially along the corresponding groove (401). Multiple sets of rivet joints (7) are evenly installed on multiple sets of slide bars B (504) in the riveting mechanism (3). Multiple sets of rivet joints (7) are driven by the adjustment component to synchronously gather or move away from each other radially along the corresponding groove (401). A telescopic rod is installed in the relief groove (501) on the rotating seat (5) in the riveting mechanism (3). A pressure plate (702) is installed at the bottom of the telescopic rod.
2. The riveting device for a micro-motor end cap according to claim 1, characterized in that, Multiple sets of sliding rods are integrally formed on the rotating seat (5). The multiple sets of sliding rods are evenly distributed on the rotating seat (5). An annular groove is correspondingly opened in the groove (401). The end of the multiple sets of sliding rods away from the rotating seat (5) is slidably connected to the annular groove.
3. The riveting device for a micro-motor end cap according to claim 1, characterized in that, The fixed base (4) has a guide opening (402) on its side wall. The cross-section of the slide rod B (504) is square. The slide rod B (504) is slidably connected to the guide opening (402).
4. The riveting device for a micro-motor end cap according to claim 1, characterized in that, A slot (505) is provided at one end of the slide bar B (504) and located inside the groove (401). A socket A (601) is integrally formed at one end of the abutment seat (6) away from the abutment end. The socket A (601) is inserted into the corresponding slot (505), and the socket A (601) and the slot (505) are fixed by fastening bolts.
5. The riveting device for a micro-motor end cap according to claim 4, characterized in that, A socket B (701) is detachably installed on the rivet joint (7). The socket B (701) is inserted into the corresponding slot (505), and the socket B (701) and the slot (505) are fixed together by fastening bolts.
6. The riveting device for a micro-motor end cap according to claim 1, characterized in that, The motor housing placement mechanism (2) has at least three sets of guide grooves (502), slide rod A (503) and slide rod B (504) in the adjustment assembly; The number of guide grooves (502), slide rod A (503) and slide rod B (504) in the adjusting component of the riveting mechanism (3) can be preset according to the number of riveting points on the micro motor end cover.
Citation Information
Patent Citations
Riveting equipment for brushless motor shell
CN222484515U