Metal bar straightening and feeding integrated device
Patent Information
- Application Number
- CN202522082269.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了金属棒材校直送料一体化设备,旨在改善现有技术中由于金属棒材的形状不一,在加工过程中,会导致无法对其进行稳固的固定,影响加工效率的问题
[0021]1、本实用新型中,电动推杆启动后,推动双面齿条移动,使其与第一齿轮啮合,带动齿轮转动,第一齿轮与半齿轮啮合,驱动其转动,进而摆动夹持杆,调节齿条移动方向和距离,控制夹持杆的开合角度,夹持不同尺寸的钢管。
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Figure CN224879153U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal bar processing technology, and in particular to an integrated equipment for straightening and feeding metal bars. Background Technology
[0002] Metal bars are a common type of metal profile, typically referring to solid metal materials with regular cross-sections of round, square, rectangular, and hexagonal shapes, and a length much greater than the cross-sectional dimensions. They can be processed through rolling, drawing, and forging processes. The materials include various metals and alloys such as carbon steel, stainless steel, aluminum alloy, and copper alloy. Metal bars are characterized by high strength, good toughness, and stable dimensional accuracy, and are widely used in machinery manufacturing, construction engineering, the automotive industry, and aerospace. They can be used as structural supports and connectors, and can also be further processed into various parts, making them one of the indispensable basic materials in industrial production.
[0003] The integrated metal bar straightening and feeding equipment is an automated industrial device that combines metal bar straightening and precise feeding functions. It primarily processes bent and deformed metal bars. The equipment straightens the bars through a straightening mechanism, eliminating defects such as bending and twisting to achieve the required straightness. Simultaneously, a feeding system precisely delivers the straightened bars to the processing station according to a set length and speed. Its core advantage lies in integrating the traditionally separate straightening and feeding processes, achieving automated continuous operation. This improves the accuracy and efficiency of bar processing while reducing manual intervention and material turnover losses. It is widely applicable to machining and parts manufacturing. In the manufacturing and metal products industry, this is a key piece of equipment for improving the automation level of metal bar processing. During use, the feeding length of some equipment needs to be set by mechanical blocks or fixed programs. For small-batch, multi-specification production scenarios, changing specifications requires stopping the machine to adjust the mechanical structure, which is time-consuming and unsuitable for flexible production needs. In existing technologies, the feeding mechanism is designed as an independent modular unit, with different specifications of feeding rollers, blocks, and other components integrated on a standardized interface module. The module can be replaced by quick plug-and-play interfaces. However, due to the different shapes of metal bars, it is impossible to securely fix them during processing, which affects processing efficiency. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an integrated equipment for straightening and feeding metal rods, which aims to improve the problem in the prior art that the different shapes of metal rods make it impossible to securely fix them during processing, thus affecting processing efficiency.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated metal bar straightening and feeding device, comprising a machine body, a clamping mechanism at the top of the machine body for clamping materials of different specifications, a cleaning mechanism installed on the top left side of the machine body for cleaning debris generated during processing, the clamping mechanism including an electric push rod, the electric push rod being disposed at the top of the machine body, the output end of the electric push rod penetrating a fixed plate and fixedly connected to a double-sided rack, connecting plates fixedly connected to the upper and lower ends of the outer wall of the fixed plate, a first gear rotatably connected to the front side of the connecting plate, the outer side of the double-sided rack meshing with the top of the first gear, a mounting plate being provided on each adjacent side of the two connecting plates, a half gear rotatably connected to the front side of the mounting plate, the outer side of the half gear meshing with the bottom of the first gear, and a clamping rod fixedly connected to the front side of the half gear.
[0006] As a further description of the above technical solution:
[0007] The cleaning mechanism includes a mounting plate, which is located on the top of the machine body. A connecting rack is provided in the middle of the mounting plate, and fans are provided on both the left and right rear ends of the connecting rack. A drive assembly is provided on the front side of the mounting plate.
[0008] As a further description of the above technical solution:
[0009] The drive assembly includes a motor, which is located on the top of the machine body. A rotating rod is fixedly connected to the output end of the motor, and a second gear is fixedly connected to the outer side of the rotating rod.
[0010] As a further description of the above technical solution:
[0011] A support plate is provided on the top of the machine body, and the top of the support plate is fixedly connected to the bottom of the motor.
[0012] As a further description of the above technical solution:
[0013] A sliding groove is provided on the outer side of the body, and the sliding groove is located in the middle of the mounting plate.
[0014] As a further description of the above technical solution:
[0015] A sliding block is slidably connected inside the sliding groove, and the top of the sliding block is fixedly connected to the bottom of the connecting rack.
[0016] As a further description of the above technical solution:
[0017] A mounting plate is fixedly connected to the top rear left side of the body, and a magnet plate is fixedly connected to the front side of the mounting plate.
[0018] As a further description of the above technical solution:
[0019] The top of the machine body is provided with a vertical plate, and the front side of the vertical plate is fixedly connected to the rear side of the electric push rod.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, after the electric push rod is started, it pushes the double-sided rack to move, so that it meshes with the first gear, which drives the gear to rotate. The first gear meshes with the half gear, driving it to rotate, and then swings the clamping rod to adjust the direction and distance of the rack movement, control the opening and closing angle of the clamping rod, and clamp steel pipes of different sizes.
[0022] 2. In this utility model, after the motor is started, the rotating rod rotates accordingly, thereby driving the second gear and the connecting rack, causing the rear fan to move and generate airflow to remove metal debris. The mounting plate on the machine body is equipped with a magnetic plate for adsorbing metal debris. Attached Figure Description
[0023] Figure 1 This is a front view of the integrated metal bar straightening and feeding device proposed in this utility model;
[0024] Figure 2 This is a perspective view of the integrated metal bar straightening and feeding device proposed in this utility model;
[0025] Figure 3 This is a side view of the integrated metal bar straightening and feeding device proposed in this utility model;
[0026] Figure 4 This is a partial structural diagram of the integrated metal bar straightening and feeding device proposed in this utility model;
[0027] Figure 5 This is a schematic diagram of the cleaning mechanism of the integrated metal bar straightening and feeding equipment proposed in this utility model.
[0028] Legend:
[0029] 1. Body; 2. Clamping mechanism; 201. Electric push rod; 202. Fixing plate; 203. Double-sided rack; 204. Connecting plate; 205. First gear; 206. Mounting plate; 207. Half gear; 208. Clamping rod; 3. Cleaning mechanism; 301. Mounting square plate; 302. Connecting rack; 303. Fan; 304. Drive assembly; 3041. Motor; 3042. Rotating rod; 3043. Second gear; 4. Bearing plate; 5. Sliding groove; 6. Sliding block; 7. Mounting plate; 8. Magnet plate; 9. Vertical plate. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 2 , Figure 3 and Figure 4 This utility model provides an embodiment of an integrated metal bar straightening and feeding device, comprising a machine body 1, a clamping mechanism 2 at the top of the machine body 1 for clamping materials of different specifications, a cleaning mechanism 3 installed on the top left side of the machine body 1 for cleaning debris generated during processing, the clamping mechanism 2 including an electric push rod 201, the electric push rod 201 being disposed at the top of the machine body 1, the output end of the electric push rod 201 penetrating a fixed plate 202 and fixedly connected to a double-sided rack 203, the upper and lower ends of the outer wall of the fixed plate 202 being... A connecting plate 204 is fixedly connected, and a first gear 205 is rotatably connected to the front side of the connecting plate 204. The outer side of the double-sided rack 203 is meshed with the top of the first gear 205. A mounting plate 206 is provided on each adjacent side of the two connecting plates 204. A half gear 207 is rotatably connected to the front side of the mounting plate 206. The outer side of the half gear 207 is meshed with the bottom of the first gear 205. A clamping rod 208 is fixedly connected to the front side of the half gear 207. A vertical plate 9 is provided on the top of the machine body 1. The front side of the vertical plate 9 is fixedly connected to the rear side of the electric push rod 201.
[0032] Specifically, the electric push rod 201 is activated to move the double-sided rack 203. The double-sided rack 203 meshes with the top of the first gear 205, thereby driving the first gear 205 to rotate. The bottom of the first gear 205 meshes with the outer side of the half gear 207, thereby driving the half gear 207 to rotate. The clamping rod 208 on the front side of the half gear 207 swings accordingly. By adjusting the direction and distance of movement of the double-sided rack 203, the opening and closing angle of the two clamping rods 208 can be controlled to achieve stable clamping of steel pipes of different sizes. The top of the machine body 1 is equipped with a vertical plate 9, and the front end of the vertical plate 9 is fixedly connected to the rear end of the electric push rod 201.
[0033] Reference Figure 1 , Figure 3 and Figure 5 The cleaning mechanism 3 includes a mounting plate 301, which is located on the top of the body 1. A connecting rack 302 is located in the middle of the mounting plate 301. Fans 303 are located on the left and right rear ends of the connecting rack 302. A drive assembly 304 is located on the front of the mounting plate 301. The drive assembly 304 includes a motor 3041, which is located on the top of the body 1. A rotating rod 3042 is fixedly connected to the output end of the motor 3041. The rotating rod 3042 is driven to rotate by the kinetic energy of the motor 3041. A second gear 3043 is fixedly connected to the outer side of the rotating rod 3042, which will drive the second gear 3043 to rotate. A support plate 4 is located on the top of the body 1. The top of the support plate 4 is fixedly connected to the bottom of the motor 3041. A sliding groove 5 is located on the outer side of the body 1. The sliding groove 5 is located in the middle of the mounting plate 301.
[0034] Specifically, starting the motor 3041 will drive the rotating rod 3042 to rotate. The rotation of the rotating rod 3042 will then cause the second gear 3043 to rotate. This gear meshes with the connecting rack 302, thereby pushing the connecting rack 302 to move and driving the rear fan 303 to move. The airflow generated by the fan 303 will blow away the metal debris, achieving efficient cleaning. The machine body 1 is provided with a mounting plate 7, on which a magnetic plate 8 is installed. The magnetic plate 8 can attract metal debris. The upper part of the machine body 1 is provided with a support plate 4. The upper end of the support plate 4 is fixedly connected to the lower end of the motor 3041. The outer side of the machine body 1 is provided with a sliding groove 5, which is opened in the center of the mounting plate 301.
[0035] Reference Figure 1 and Figure 5 A sliding block 6 is slidably connected inside the sliding groove 5. The top of the sliding block 6 is fixedly connected to the bottom of the connecting rack 302. The sliding block 6 can slide in the sliding groove 5. A mounting plate 7 is fixedly connected to the left rear side of the top of the body 1. A magnet plate 8 is fixedly connected to the front side of the mounting plate 7. The magnet plate 8 is used to adsorb metal scraps.
[0036] Specifically, a sliding block 6 is provided inside the sliding groove 5. The upper end of the sliding block 6 is fixedly connected to the lower end of the connecting rack 302, so that the sliding block 6 can slide freely in the sliding groove 5. A mounting plate 7 is provided on the left side of the rear top of the body 1. A magnet plate 8 is fixed at the front end of the mounting plate 7. The function of the magnet plate 8 is to adsorb metal debris.
[0037] Working principle: When the electric push rod 201 is activated, it pushes the double-sided rack 203 to move. The double-sided rack 203 meshes with the top of the first gear 205, driving the first gear 205 to rotate. The bottom of the first gear 205 meshes with the outer side of the half gear 207, driving the half gear 207 to rotate. The clamping rod 208 on the front side of the half gear 207 swings accordingly, adjusting the moving direction and distance of the double-sided rack 203, thereby controlling the opening and closing angle of the two clamping rods 208 to achieve stable clamping of steel pipes of different sizes.
[0038] The start motor 3041 drives the rotating rod 3042 to rotate. The rotation of the rotating rod 3042 drives the second gear 3043 to rotate. The second gear 3043 meshes with the connecting rack 302, causing the connecting rack 302 to move. This, in turn, drives the rear fan 303 to move. The fan 303 generates airflow to blow away metal debris, completing efficient cleaning. In addition, a mounting plate 7 is installed on the machine body 1, and a magnetic plate 8 is installed on the mounting plate 7. The magnetic plate 8 attracts metal debris.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A metal bar straightening and feeding integrated equipment, comprising a machine body (1), characterized in that: The top of the machine body (1) is provided with a clamping mechanism (2), which is used to clamp materials of different specifications. A cleaning mechanism (3) is installed on the top left side of the machine body (1), which is used to clean the debris generated during processing. The clamping mechanism (2) includes an electric push rod (201), which is located on the top of the body (1). The output end of the electric push rod (201) passes through the fixed plate (202) and is fixedly connected to a double-sided rack (203). The upper and lower ends of the outer wall of the fixed plate (202) are fixedly connected to connecting plates (204). The front side of the connecting plate (204) is rotatably connected to a first gear (205). The outer side of the double-sided rack (203) is meshed with the top of the first gear (205). The adjacent sides of the two connecting plates (204) are provided with mounting plates (206). The front side of the mounting plate (206) is rotatably connected to a half gear (207). The outer side of the half gear (207) is meshed with the bottom of the first gear (205). The front side of the half gear (207) is fixedly connected to a clamping rod (208).
2. The integrated metal bar straightening and feeding equipment according to claim 1, characterized in that: The cleaning mechanism (3) includes a mounting plate (301), which is located on the top of the body (1). A connecting rack (302) is provided in the middle of the mounting plate (301), and fans (303) are provided on the left and right rear ends of the connecting rack (302). A drive assembly (304) is provided on the front side of the mounting plate (301).
3. The integrated metal bar straightening and feeding equipment according to claim 2, characterized in that: The drive assembly (304) includes a motor (3041), which is located on the top of the body (1). A rotating rod (3042) is fixedly connected to the output end of the motor (3041), and a second gear (3043) is fixedly connected to the outside of the rotating rod (3042).
4. The integrated metal bar straightening and feeding equipment according to claim 3, characterized in that: The top of the body (1) is provided with a support plate (4), and the top of the support plate (4) is fixedly connected to the bottom of the motor (3041).
5. The integrated metal bar straightening and feeding equipment according to claim 2, characterized in that: A sliding groove (5) is provided on the outer side of the body (1), and the sliding groove (5) is opened in the middle of the mounting plate (301).
6. The integrated metal bar straightening and feeding equipment according to claim 5, characterized in that: The sliding groove (5) is slidably connected to a sliding block (6), and the top of the sliding block (6) is fixedly connected to the bottom of the connecting rack (302).
7. The integrated metal bar straightening and feeding equipment according to claim 1, characterized in that: A mounting plate (7) is fixedly connected to the left rear side of the top of the body (1), and a magnet plate (8) is fixedly connected to the front side of the mounting plate (7).
8. The integrated metal bar straightening and feeding equipment according to claim 1, characterized in that: The top of the body (1) is provided with a vertical plate (9), and the front side of the vertical plate (9) is fixedly connected to the rear side of the electric push rod (201).