Wire straightening and cutting integrated device
Patent Information
- Application Number
- CN202522564823.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0003]本实用新型的目的是针对背景技术中存在分体式加工,即通过独立的校直设备完成丝材校直后,人工将校直后的丝材转运至切断设备进行定长切割,这就导致转运过程中丝材易二次弯曲,导致校直精度失效,且人工干预增加了劳动强度和加工周期,生产效率低的问题,提出一种金属丝材校直切断一体化设备
本实用新型通过切割组件中转动框、导向槽、压轮、电动推杆、推动杆、切割刀、卡座与卡块的协同结构,实现金属丝材在未切断过程中由压轮配合驱动轮进行稳定传送,切断过程中电动推杆驱动转动框翻转使压轮脱离驱动轮,同时推动杆带动切割刀沿导向槽滑动完成切割,同步停止丝材传送,保障切断与传送的精准联动;
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Figure CN224879190U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal wire processing technology, and in particular to an integrated equipment for straightening and cutting metal wires. Background Technology
[0002] Metal wire is widely used as a basic raw material in many fields such as machining, electronic component manufacturing, and construction. Its processing precision directly affects the quality stability of the final product. During rolling, storage, and transportation, metal wire inevitably undergoes deformation such as bending and twisting due to external pressure and stress release. Before use, it needs to be straightened and then cut into segments of specific lengths according to actual needs. Existing straightening and cutting processes for metal wire mostly employ separate processing methods. That is, after straightening the wire using independent straightening equipment, the straightened wire is manually transferred to the cutting equipment for fixed-length cutting. This leads to secondary bending of the wire during transfer, causing straightening accuracy to fail. Furthermore, manual intervention increases labor intensity and processing time, resulting in low production efficiency. Therefore, this utility model proposes an integrated straightening and cutting device for metal wire. Utility Model Content
[0003] The purpose of this invention is to address the problem in the prior art of separate processing, where the wire is straightened by a separate straightening device and then manually transferred to a cutting device for fixed-length cutting. This results in the wire being prone to secondary bending during the transfer process, leading to the failure of straightening accuracy. Furthermore, manual intervention increases labor intensity and processing cycle, resulting in low production efficiency. The invention proposes an integrated straightening and cutting device for metal wire.
[0004] The technical solution of this utility model: A metal wire straightening and cutting integrated device includes a processing table, and further includes: a mounting base fixedly disposed on the upper surface of the processing table, with a drive wheel rotatably disposed on one side of the mounting base; a commutator, which is fixedly mounted on the upper surface of the processing table, and a drive motor is fixedly mounted on the commutator, with the output end of the commutator fixedly connected to the drive wheel; a base disposed on the upper surface of the processing table, with a cutting frame fixedly disposed on the upper surface of the base, the cutting frame having guide holes for guiding the metal wire, and a cutting component for cutting the metal wire disposed on the cutting frame; and two sets of straightening components for straightening the metal wire disposed on the upper surface of the processing table, one of which is vertically disposed and the other is horizontally disposed.
[0005] Optionally, the cutting assembly includes a rotating frame rotatably mounted on a cutting frame, with guide grooves on both sides of the rotating frame, a pressure roller rotatably mounted at one end of the rotating frame and positioned above the drive wheel, and a cutting blade fixedly mounted on the bottom surface of the other end of the rotating frame.
[0006] Optionally, the cutting assembly further includes an electric push rod fixedly installed on one side of the cutting frame, and a guide rod is fixedly provided at the output end of the electric push rod, the guide rod being slidably connected to the guide groove.
[0007] Optionally, the straightening assembly includes a fixed frame, on one side of which a plurality of first straightening wheels are rotatably arranged, and a plurality of adjusting threaded rods are threaded through the fixed frame. One end of each adjusting threaded rod is connected to an adjusting block, and a second straightening wheel is rotatably arranged on one side of the adjusting block.
[0008] Optionally, a set of mounting plates is fixedly installed on one side of the upper surface of the processing table, and a fixing seat is fixedly installed at one end of the mounting plates.
[0009] Optionally, a card holder is fixedly provided on the bottom surface of one end of the rotating frame, and a card block is fixedly provided on one end of the cutting blade, with the card block engaging with the card holder.
[0010] Optionally, guide grooves are provided on both sides of the adjusting block, and the adjusting block is slidably connected to the fixed frame through the guide grooves.
[0011] In summary, this application includes at least one of the following beneficial technical effects: This utility model achieves stable transmission of metal wire by the pressure roller and drive wheel in the uncutting process through the coordinated structure of the rotating frame, guide groove, pressure roller, electric push rod, push rod, cutting blade, card seat and card block in the cutting assembly. During the cutting process, the electric push rod drives the rotating frame to flip so that the pressure roller disengages from the drive wheel, and at the same time the push rod drives the cutting blade to slide along the guide groove to complete the cutting, and the wire transmission stops synchronously, ensuring precise linkage between cutting and transmission. Furthermore, this utility model, through the combination structure of the fixed frame, the first straightening wheel, the adjusting threaded rod, the adjusting block with the guide groove, and the second straightening wheel in the straightening assembly, realizes the guiding extrusion straightening of the metal wire between the first straightening wheel and the second straightening wheel set in multiple directions, forming a multi-directional guiding straightening effect, and improving straightening efficiency and straightening quality. Attached Figure Description
[0012] Figure 1 This is a structural schematic diagram of an integrated straightening and cutting device for metal wires. Figure 2 yes Figure 1 Schematic diagram of the middle cutting component; Figure 3 yes Figure 2 A schematic diagram of the split structure of the middle cutting component; Figure 4 yes Figure 1 A schematic diagram of the disassembled structure of the Lieutenant Colonel's straight component.
[0013] Figure label: 1. Processing table; 2. Mounting base; 3. Drive wheel; 4. Commutator; 5. Drive motor; 6. Base; 7. Cutting frame; 8. Guide hole; 9. Cutting assembly; 91. Rotating frame; 92. Guide groove; 93. Pressure roller; 94. Cutting blade; 95. Electric push rod; 96. Guide rod; 10. Straightening assembly; 101. Fixing frame; 102. First straightening wheel; 103. Adjusting threaded rod; 104. Adjusting block; 105. Second straightening wheel; 11. Mounting plate; 12. Fixing base; 13. Card slot; 14. Card block; 15. Guide groove. Detailed Implementation
[0014] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0015] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0016] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0017] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] Example like Figure 1 and Figure 2 As shown, the integrated straightening and cutting equipment for metal wire proposed in this utility model includes a processing table 1. A set of mounting plates 11 is fixedly installed on one side of the upper surface of the processing table 1. A fixing seat 12 is fixedly installed at one end of the mounting plate 11, and the fixing seat 12 can limit the winding of the metal wire roll to ensure the stability of the metal wire conveying. It also includes a mounting seat 2 fixedly installed on the upper surface of the processing table 1. A drive wheel 3 is rotatably installed on one side of the mounting seat 2. The drive wheel 3 can drive the metal wire to be automatically conveyed.
[0020] Furthermore, a commutator 4 is fixedly installed on the upper surface of the processing table 1, and a drive motor 5 is fixedly installed on the commutator 4. The output end of the commutator 4 is fixedly connected to the drive wheel 3, enabling the drive motor 5 to work with the commutator 4 to provide power to the drive wheel 3.
[0021] Secondly, a base 6 is provided on the upper surface of the processing table 1, and a cutting frame 7 is fixedly provided on the upper surface of the base 6. The cutting frame 7 is configured with an "L" shape and has a guide hole 8 for guiding the metal wire. The guide hole 8 can straighten the metal wire again.
[0022] like Figure 2 and Figure 3 As shown, the cutting frame 7 is equipped with a cutting assembly 9 for cutting metal wire. The cutting assembly 9 includes a rotating frame 91 rotatably mounted on the cutting frame 7. Guide grooves 92 are respectively opened on both sides of the rotating frame 91. A pressure roller 93 is rotatably mounted on one end of the rotating frame 91, and the pressure roller 93 is located above the drive wheel 3, which can apply pressure to the metal wire and keep it tightly against the drive wheel 3, so that the drive wheel 3 can stably move the metal wire. A cutting blade 94 is fixedly mounted on the bottom surface of the other end of the rotating frame 91. A retainer 13 is fixedly mounted on the bottom surface of one end of the rotating frame 91. A retaining block 14 is fixedly mounted on one end of the cutting blade 94. The retaining block 14 is engaged with the retainer 13, which facilitates the replacement of the cutting blade 94.
[0023] Furthermore, the cutting assembly 9 also includes an electric push rod 95 fixedly installed on one side of the cutting frame 7. The output end of the electric push rod 95 is fixedly provided with a guide rod 96, which is slidably connected to the guide groove 92 and can drive the pressure roller 93 and the cutting blade 94 to switch.
[0024] like Figure 1 and Figure 4As shown, the upper surface of the processing table 1 is provided with two sets of straightening components 10 for straightening metal wires. One straightening component 10 is vertically arranged and the other is horizontally arranged. The straightening component 10 includes a fixed frame 101 mounted by a bracket. Multiple first straightening wheels 102 are rotatably arranged on one side of the fixed frame 101. Multiple adjusting threaded rods 103 are threaded through the fixed frame 101. One end of the adjusting threaded rod 103 is connected to an adjusting block 104 through a bearing. Guide grooves 15 are respectively opened on both sides of the adjusting block 104. The adjusting block 104 is slidably connected to the fixed frame 101 through the guide grooves 15, which can stably guide the second straightening wheel 105. The second straightening wheel 105 is rotatably arranged on one side of the adjusting block 104. The first straightening wheels 102 and the second straightening wheels 105 are staggered, which can stably guide and convey the metal wire.
[0025] The working principle of this embodiment is as follows: First, the rolled metal wire is placed between the fixed seats 12, and one end of the metal wire is passed through the first straightening wheel 102, the second straightening wheel 105, the drive wheel 3, the pressing wheel 93, and the guide hole 8 in sequence.
[0026] Next, manually rotate the adjusting threaded rods 103 of the two sets of straightening components 10. The adjusting threaded rods 103 drive the adjusting block 104 to slide along the guide groove 15. The adjusting block 104 drives the second straightening wheel 105 to move closer to the first straightening wheel 102, so that the first straightening wheel 102 and the second straightening wheel 105 form a guide channel that is adapted to the diameter of the wire.
[0027] Subsequently, the electric push rod 95 is activated. The output end of the electric push rod 95 drives the guide rod 96 to slide inside the guide groove 92, thereby moving the rotating frame 91. The rotating frame 91 drives the pressure roller 93 to move towards the drive wheel 3, so that the pressure roller 93 presses the metal wire tightly onto the drive wheel 3. At this time, the drive motor 5 is activated. The drive motor 5 provides power to the drive wheel 3 through the commutator 4, and the drive wheel 3 drives the metal wire forward automatically.
[0028] When cutting, the electric push rod 95 is activated. The output end of the electric push rod 95 drives the guide rod 96 to slide inside the guide groove 92, thereby driving the rotating frame 91 to rotate. The rotating frame 91 drives the pressure roller 93 to disengage from the metal wire. At this time, the metal wire disengages from the drive wheel 3, preventing the drive wheel 3 from transmitting the movement of the metal wire.
[0029] Simultaneously, the rotating frame 91 drives the cutting blade 94 to move via the card holder 13 and the card block 14, causing the cutting blade 94 to apply pressure to the metal wire and cut it. After cutting, the electric push rod 95 is activated again to move in the opposite direction, adjusting the pressure roller 93 on the rotating frame 91 to press the metal wire tightly, so that the metal wire continues to be straightened and conveyed.
[0030] The above specific embodiments are merely optional embodiments of the integrated straightening and cutting equipment for metal wires of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. An integrated straightening and cutting device for metal wire, comprising a processing table (1), characterized in that, Also includes: A mounting base (2) is fixedly installed on the upper surface of the processing table (1), and a drive wheel (3) is rotatably provided on one side of the mounting base (2). Commutator (4), the commutator (4) is fixedly installed on the upper surface of the processing table (1), a drive motor (5) is fixedly installed on the commutator (4), and the output end of the commutator (4) is fixedly connected to the drive wheel (3); A base (6) is set on the upper surface of the processing table (1). A cutting frame (7) is fixedly set on the upper surface of the base (6). A guide hole (8) for guiding the metal wire is opened on the cutting frame (7). A cutting component (9) for cutting the metal wire is set on the cutting frame (7). Two sets of straightening components (10) for straightening metal wires are provided on the upper surface of the processing table (1), one of the straightening components (10) is set vertically and the other straightening component (10) is set horizontally.
2. The integrated straightening and cutting equipment for metal wires according to claim 1, characterized in that, The cutting assembly (9) includes a rotating frame (91) rotatably mounted on the cutting frame (7). Guide grooves (92) are provided on both sides of the rotating frame (91). A pressure roller (93) is rotatably mounted on one end of the rotating frame (91), and the pressure roller (93) is located above the drive wheel (3). A cutting blade (94) is fixedly mounted on the bottom surface of the other end of the rotating frame (91).
3. The integrated straightening and cutting equipment for metal wires according to claim 1, characterized in that, The cutting assembly (9) also includes an electric push rod (95) fixedly installed on one side of the cutting frame (7). The output end of the electric push rod (95) is fixedly provided with a guide rod (96), and the guide rod (96) is slidably connected to the guide groove (92).
4. The integrated straightening and cutting equipment for metal wires according to claim 3, characterized in that, The straightening assembly (10) includes a fixed frame (101), a plurality of first straightening wheels (102) are rotatably arranged on one side of the fixed frame (101), a plurality of adjusting threaded rods (103) are threaded through the fixed frame (101), an adjusting block (104) is connected to one end of the adjusting threaded rod (103), and a second straightening wheel (105) is rotatably arranged on one side of the adjusting block (104).
5. The integrated straightening and cutting equipment for metal wires according to claim 1, characterized in that, A set of mounting plates (11) is fixedly installed on one side of the upper surface of the processing table (1), and a fixing seat (12) is fixedly installed at one end of the mounting plate (11).
6. The integrated straightening and cutting equipment for metal wires according to claim 2, characterized in that, A card holder (13) is fixedly provided on the bottom surface of one end of the rotating frame (91), and a card block (14) is fixedly provided on one end of the cutting blade (94). The card block (14) is engaged with the card holder (13).
7. The integrated straightening and cutting equipment for metal wires according to claim 4, characterized in that, The adjusting block (104) has guide grooves (15) on both sides, and the adjusting block (104) is slidably connected to the fixed frame (101) through the guide grooves (15).