Automatic net turning steel mesh machine
Patent Information
- Application Number
- CN202522564930.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0004]本实用新型的目的是提供一种带自动翻网的钢筋网机,用以解决现有的钢筋网机不能自动翻网和不能根据不同尺寸的钢筋调整引导装置的间距的缺陷
[0012]本实用新型提供的一种带自动翻网的钢筋网机,其优点在于:通过引导装置引导钢筋进入焊接装置对应的加工槽中,第一电机带动第一转动轴转动,进而带动钢筋送料装置转动,将横向的钢筋送入焊接装置中进行焊接,第五电机带动第三转动轴转动,进而带动限制杆翘起钩住焊接好的钢筋网,第三电机带动第四转动轴转动,进而带动齿轮转动,最终带动滑动装置在滑轨上滑动,将钢筋网送入剪断装置,剪断装置将钢筋网按照需要的尺寸剪断,剪断的钢筋网进入到支撑平台,第四电机带动第二转动轴转动,进而带动支撑平台转动,将钢筋网翻面,卡接块防止钢筋网翻面时掉落,另一面的加工不需要依赖人工干预,不仅降低了劳动强度,还提升了整体生产效率;转动转动盘,带动第二螺纹轴转动,进而带动滑动块和第二套筒运动,最终能够根据不同尺寸的钢筋进行调节第一引导轴和第二引导轴的距离,提升设备在面对多样化加工需求时的兼容性,能够满足柔性化生产要求,提升了设备在不同规格钢筋加工场景中的适用性。
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Figure CN224879209U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rebar mesh machines, and in particular to a rebar mesh machine with automatic mesh flipping function. Background Technology
[0002] Rebar mesh machines significantly improve the efficiency and quality of construction through intelligent and automated production methods, while reducing costs and safety hazards. They are an indispensable piece of equipment in modern construction. Employing a high-precision CNC system and industrial-grade PLC controller, they can automatically identify various rebar specifications from Φ6-12mm with a positioning accuracy of ±0.5mm, completely eliminating random deviations caused by manual operation. Using resistance spot welding technology, the welds are strong and the joints are high-strength. Precise mesh size, consistent rebar spacing, and uniform overall structure ensure project quality. Compared to traditional processes, they reduce on-site noise, waste, and energy consumption, aligning better with green construction principles.
[0003] However, the commonly available rebar mesh machines on the market have some obvious drawbacks: First, the equipment lacks an automated flipping function, making it impossible to automatically flip the rebar mesh. This means that processing the other side requires manual intervention, which not only increases labor intensity but also seriously affects overall production efficiency. Second, the spacing of the guiding device cannot be adaptively adjusted according to different sizes of rebar, resulting in insufficient compatibility when facing diverse processing needs. This makes it difficult to meet the requirements of flexible production and limits the applicability of the equipment in processing different specifications of rebar. Therefore, it is necessary to design a rebar mesh machine with automatic mesh flipping. Utility Model Content
[0004] The purpose of this invention is to provide a rebar mesh machine with an automatic mesh flipping function, in order to solve the defects of existing rebar mesh machines that cannot automatically flip the mesh and cannot adjust the spacing of the guiding device according to different sizes of rebar.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a steel mesh machine with automatic mesh flipping, comprising a supporting base frame, supporting side frames, a guiding device, and a rotating disk. A fourth motor is fixedly connected to the supporting base frame, and a second rotating shaft is fixedly connected to the output end of the fourth motor. The second rotating shaft is fixedly connected to a supporting platform, and a snap-fit block is fixedly connected to the supporting platform. A supporting side frame is fixedly connected to the supporting side frame, and a guiding device is fixedly connected to the supporting side frame. A first guiding shaft is fixedly connected to the guiding device, and a sliding block is slidably connected to a dovetail groove in the guiding device. A second sleeve is fixedly connected to the sliding block, and a second threaded shaft is threadedly connected to the second sleeve. A rotating disk is fixedly connected to the second threaded shaft, and the second guiding shaft is fixedly connected to the sliding block.
[0006] As a further technical solution of this utility model, a first motor is fixedly connected to the support side frame, a first rotating shaft is fixedly connected to the output end of the first motor, and a steel bar feeding device is fixedly connected to the first rotating shaft.
[0007] As a further technical solution of this utility model, a second motor is fixedly connected to the support side frame, a first threaded shaft is fixedly connected to the output end of the second motor, a first sleeve is threadedly connected to the first threaded shaft, the first sleeve is fixedly connected to the sliding plate, and a welding device is fixedly connected to the sliding plate.
[0008] As a further technical solution of this utility model, a slide rail is fixedly connected to the support side frame, a sliding device is slidably connected to the slide rail, and a fixing block is fixedly connected to the sliding device.
[0009] As a further technical solution of this utility model, a shearing device is fixedly connected to the support side frame.
[0010] As a further technical solution of this utility model, a third motor is fixedly connected to the sliding device, a fourth rotating shaft is fixedly connected to the output end of the third motor, a gear is fixedly connected to the fourth rotating shaft, the gear meshes with a rack, and the rack is fixedly connected in the groove of the slide rail.
[0011] As a further technical solution of this utility model, a fifth motor is fixedly connected to the fixed block, a third rotating shaft is fixedly connected to the output end of the fifth motor, a limiting rod is fixedly connected to the third rotating shaft, and the third rotating shaft is rotatably connected to the fixed block.
[0012] This utility model provides a rebar mesh machine with automatic mesh flipping. Its advantages are as follows: a guiding device guides the rebar into the corresponding processing slot of the welding device; a first motor drives a first rotating shaft to rotate, which in turn drives a rebar feeding device to rotate, feeding the transverse rebar into the welding device for welding; a fifth motor drives a third rotating shaft to rotate, which in turn drives a limiting rod to hook the welded rebar mesh; the third motor drives a fourth rotating shaft to rotate, which in turn drives a gear to rotate, ultimately causing a sliding device to slide on a slide rail, feeding the rebar mesh into a cutting device. The cutting device cuts the rebar mesh to the required size, and the cut rebar mesh enters... The support platform is driven by a fourth motor, which in turn rotates the second rotating shaft, causing the support platform to rotate and flip the steel mesh. A locking block prevents the steel mesh from falling off during flipping. The processing of the other side does not require manual intervention, which not only reduces labor intensity but also improves overall production efficiency. Rotating the turntable drives the second threaded shaft to rotate, which in turn drives the sliding block and the second sleeve to move. Ultimately, the distance between the first and second guide shafts can be adjusted according to different sizes of steel bars, improving the equipment's compatibility with diverse processing needs, meeting flexible production requirements, and enhancing the equipment's applicability in processing different specifications of steel bars. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 for Figure 1 A magnified view of a portion of region A in the middle; Figure 3 This is a three-dimensional schematic diagram of the present invention; Figure 4 This is a three-dimensional schematic diagram of the gear of this utility model.
[0015] In the diagram: 1. Support base frame; 2. Support side frame; 3. Guiding device; 4. First guide shaft; 5. First motor; 6. Second motor; 7. First threaded shaft; 8. First sleeve; 9. Sliding plate; 10. Welding device; 11. First rotating shaft; 12. Rebar feeding device; 13. Slide rail; 14. Rack; 15. Sliding device; 16. Third motor; 17. Shearing device; 18. Fourth motor; 19. Support platform; 20. Clamping block; 21. Second rotating shaft; 22. Sliding block; 23. Second sleeve; 24. Second threaded shaft; 25. Rotating disk; 26. Fixing block; 27. Third rotating shaft; 28. Limiting rod; 29. Fifth motor; 30. Second guide shaft; 31. Fourth rotating shaft; 32. Gear. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0017] Please see the appendix Figure 1 -Appendix Figure 4This utility model provides an embodiment of a rebar mesh machine with an automatic mesh flipping mechanism, comprising a support base frame 1, a support side frame 2, a guide device 3, and a rotating disk 25. A fourth motor 18 is fixedly connected to the support base frame 1, and a second rotating shaft 21 is fixedly connected to the output end of the fourth motor 18. The second rotating shaft 21 is fixedly connected to a support platform 19, and a locking block 20 is fixedly connected to the support platform 19. The support side frame 2 is fixedly connected to the support base frame 1, and the guide device 3 is fixedly connected to the support side frame 2. A [missing information - likely a device name or component] is fixedly connected to the guide device 3. A first guide shaft 4 and a guide device 3 have a dovetail groove in which a sliding block 22 is slidably connected. A second sleeve 23 is fixedly connected to the sliding block 22. A second threaded shaft 24 is threadedly connected to the second sleeve 23. A rotating disk 25 is fixedly connected to the second threaded shaft 24. A second guide shaft 30 is fixedly connected to the sliding block 22. A first motor 5 is fixedly connected to the support side frame 2. A first rotating shaft 11 is fixedly connected to the output end of the first motor 5. A rebar feeding device 12 is fixedly connected to the first rotating shaft 11. A second guide shaft 30 is fixedly connected to the support side frame 2. The second motor 6 has a first threaded shaft 7 fixedly connected to its output end. A first sleeve 8 is threaded onto the first threaded shaft 7 and fixedly connected to a sliding plate 9. A welding device 10 is fixedly connected to the sliding plate 9. A slide rail 13 is fixedly connected to the support side frame 2, and a sliding device 15 is slidably connected to the slide rail 13. A fixing block 26 is fixedly connected to the sliding device 15. A shearing device 17 is fixedly connected to the support side frame 2, and the shearing device 17 cuts the reinforcing mesh according to the required dimensions. A fixing block 26 is fixedly connected to the sliding device 15. The third motor 16 has a fourth rotating shaft 31 fixedly connected to its output end. A gear 32 is fixedly connected to the fourth rotating shaft 31, and a rack 14 is meshed with the gear 31. The rack 14 is fixedly connected to the groove of the slide rail 13. The fifth motor 29 is fixedly connected to the fixed block 26. The third rotating shaft 27 is fixedly connected to its output end, and a limiting rod 28 is fixedly connected to the third rotating shaft 27. The third rotating shaft 27 is rotatably connected to the fixed block 26, and the limiting rod 28 hooks onto the steel mesh, causing the steel mesh to move.
[0018] Specifically, in use, the guiding device 3 first guides the reinforcing bars into the processing slot corresponding to the welding device 10. The first motor 5 drives the first rotating shaft 11 to rotate, which in turn drives the reinforcing bar feeding device 12 to rotate, feeding the transverse reinforcing bars into the welding device 10 for welding. The fifth motor 29 drives the third rotating shaft 27 to rotate, which in turn drives the limiting rod 28 to lift up and hook the welded reinforcing bar mesh. The third motor 16 drives the fourth rotating shaft 31 to rotate, which in turn drives the gear 32 to rotate, ultimately driving the sliding device 15 to slide on the slide rail 13, feeding the reinforcing bar mesh into the cutting device 17. The cutting device 17 cuts the reinforcing bar mesh to the required size, and the cut reinforcing bar mesh enters the support platform 1. 9. The fourth motor 18 drives the second rotating shaft 21 to rotate, which in turn drives the support platform 19 to rotate, turning the steel mesh over. The clamping block 20 prevents the steel mesh from falling off when it is turned over. The processing of the other side does not require manual intervention, which not only reduces labor intensity but also improves overall production efficiency. The rotating disk 25 drives the second threaded shaft 24 to rotate, which in turn drives the sliding block 22 and the second sleeve 23 to move. Ultimately, the distance between the first guide shaft 4 and the second guide shaft 30 can be adjusted according to the steel bars of different sizes, which improves the compatibility of the equipment when facing diverse processing needs, meets the requirements of flexible production, and improves the applicability of the equipment in different steel bar processing scenarios.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A steel mesh machine with automatic mesh flipping function, comprising a supporting base frame (1), supporting side frames (2), a guiding device (3), and a rotating disk (25), characterized in that: A fourth motor (18) is fixedly connected to the support base (1). A second rotating shaft (21) is fixedly connected to the output end of the fourth motor (18). The second rotating shaft (21) is fixedly connected to the support platform (19). A snap-fit block (20) is fixedly connected to the support platform (19). A support side frame (2) is fixedly connected to the support base (1). A guide device (3) is fixedly connected to the support side frame (2). A first guide shaft (4) is fixedly connected to the guide device (3). A sliding block (22) is slidably connected in the dovetail groove of the guide device (3). A second sleeve (23) is fixedly connected to the sliding block (22). A second threaded shaft (24) is threadedly connected to the second sleeve (23). A rotating disk (25) is fixedly connected to the second threaded shaft (24). A second guide shaft (30) is fixedly connected to the sliding block (22).
2. A steel mesh machine with automatic mesh flipping as described in claim 1, characterized in that: A first motor (5) is fixedly connected to the support side frame (2), and a first rotating shaft (11) is fixedly connected to the output end of the first motor (5). A steel bar feeding device (12) is fixedly connected to the first rotating shaft (11).
3. A steel mesh machine with automatic mesh flipping as described in claim 2, characterized in that: A second motor (6) is fixedly connected to the support side frame (2). A first threaded shaft (7) is fixedly connected to the output end of the second motor (6). A first sleeve (8) is threadedly connected to the first threaded shaft (7). The first sleeve (8) is fixedly connected to the sliding plate (9). A welding device (10) is fixedly connected to the sliding plate (9).
4. A steel mesh machine with automatic mesh flipping as described in claim 3, characterized in that: A slide rail (13) is fixedly connected to the support side frame (2), a sliding device (15) is slidably connected to the slide rail (13), and a fixing block (26) is fixedly connected to the sliding device (15).
5. A steel mesh machine with automatic mesh flipping as described in claim 4, characterized in that: A shearing device (17) is fixedly connected to the support side frame (2).
6. A steel mesh machine with automatic mesh flipping as described in claim 4, characterized in that: A third motor (16) is fixedly connected to the sliding device (15). A fourth rotating shaft (31) is fixedly connected to the output end of the third motor (16). A gear (32) is fixedly connected to the fourth rotating shaft (31). A rack (14) is meshed with the gear (32). The rack (14) is fixedly connected in the groove of the slide rail (13).
7. A steel mesh machine with automatic mesh flipping as described in claim 4, characterized in that: A fifth motor (29) is fixedly connected to the fixed block (26). A third rotating shaft (27) is fixedly connected to the output end of the fifth motor (29). A limiting rod (28) is fixedly connected to the third rotating shaft (27). The third rotating shaft (27) is rotatably connected to the fixed block (26).