Sand mixing device for foundry processing
Patent Information
- Application Number
- CN202522376835.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0004]本实用新型的目的在于提供一种用于铸造加工的混砂设备,以解决上述背景技术中提出的现有的大多数混砂设备在搅拌的过程中,因为加入了黏结剂,会使大量砂子附着在桶的内壁、搅拌机构上,不能使其更好的混合,不方便对搅拌机构进行清理,下料时也会因原料过多而堵塞在下料口处等问题
[0013]1、本实用新型通过设置有搅拌机构、刮板,第一电机工作能够带动搅拌轴转动,刮板旋转可以对凹槽内壁的附着的砂子刮下,保证砂子不会附着在凹槽的内壁上,且通过设置有活动拆卸机构,可以同时将两个插杆向外拉动,插杆带动卡块移动,卡块离开卡槽的内侧,卡块收回进收纳槽的内侧,解除对插块的限位,插块在第二弹簧的作用下,被向上顶动,可以将横板、搅拌机构从混砂箱的内侧拆下,从而便于对搅拌机构进行清理,该实用新型可以对凹槽内壁的附着的砂子刮下,方便对搅拌机构进行拆装,从而便于对搅拌机构清理;
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Figure CN224879267U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sand mixing technology, specifically a sand mixing device for casting processing. Background Technology
[0002] A sand mixer is a device that uniformly mixes the components in molding sand and effectively coats the sand particles with a binder. It is the primary equipment for casting sand processing and molding sand mixing, and a key piece of equipment for obtaining qualified molding sand.
[0003] However, most existing sand mixing equipment, due to the addition of binders during the mixing process, causes a large amount of sand to adhere to the inner wall of the barrel and the mixing mechanism, which prevents better mixing, makes it inconvenient to clean the mixing mechanism, and can also cause blockage at the discharge port due to excessive raw materials. Therefore, it does not meet the existing requirements. In response, we have proposed a sand mixing equipment for casting processing. Utility Model Content
[0004] The purpose of this utility model is to provide a sand mixing device for casting processing, in order to solve the problems mentioned in the background art, such as the large amount of sand adhering to the inner wall of the barrel and the mixing mechanism due to the addition of binders during the mixing process, which prevents better mixing, makes it inconvenient to clean the mixing mechanism, and causes blockage at the discharge port due to excessive raw materials.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sand mixing device for casting processing, comprising a sand mixing box, with support columns installed at the four corners of the lower end face of the sand mixing box, a groove provided on the upper end face of the sand mixing box, slots provided on both sides of the upper end face of the sand mixing box, insert blocks movably installed on the inner side of the slots via a movable disassembly mechanism, a stirring mechanism installed on the surface of the insert blocks, the stirring mechanism comprising a first motor and a stirring shaft, multiple stirring rods evenly installed on both sides of the outer surface of the stirring shaft, scrapers fixedly connected to the other ends of the multiple stirring rods, a strip plate provided on the lower end face of the stirring shaft, a feeding pipe installed on one side of the lower end face of the sand mixing box, a striking mechanism installed on one side of the feeding pipe via a through groove, the striking mechanism comprising a pin, a hanging rope sleeved on the outer surface of the pin, a striking column fixedly connected to the lower end face of the hanging rope, a rotating shaft provided on one side of the striking column, and a cam sleeved on the outer surface of the rotating shaft.
[0006] Preferably, the first motor is fixedly installed on the upper end face of the horizontal plate, the lower end face of the first motor is fixedly connected to the upper end face of the stirring shaft through a coupling, and the outer surface of the scraper is in contact with the arc surface and the inner wall of the groove.
[0007] Preferably, the lower end face of the stirring shaft is rotatably connected to the upper end face of the strip plate via a bearing, the bottom surface of the groove is connected to the feeding pipe via a guide groove, and a solenoid valve is installed on the inner side of the feeding pipe.
[0008] Preferably, the movable disassembly mechanism includes a plug rod, which is installed on both sides of the outer surface of the sand mixing box through a through hole. A first spring is sleeved on the outer surface of the plug rod, and a storage groove is provided on the inner side wall of the through hole.
[0009] Preferably, a locking block is installed on one side of the outer surface of the two plugs facing each other, and a locking groove is provided on the opposite side of the outer surface of the two plugs. The locking block can be locked into the inside of the locking groove, and the size of the locking block is smaller than the size of the storage groove.
[0010] Preferably, a second spring is installed on the bottom surface of the slot, a second inclined surface is provided above the opposite side of the outer surfaces of the two locking blocks, and a first inclined surface is provided below the opposite side of the outer surfaces of the two locking blocks.
[0011] Preferably, a second motor is installed on the inner wall of the through groove. The output end of the second motor is fixedly connected to the rear end face of the rotating shaft through a connecting shaft. The front end face of the rotating shaft is rotatably connected to the inner wall of the through groove through a bearing. Both ends of the pin are rotatably connected to the inner wall of the through groove through bearings.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model is equipped with a stirring mechanism and a scraper. The first motor drives the stirring shaft to rotate, and the rotating scraper can scrape off the sand adhering to the inner wall of the groove, ensuring that the sand does not adhere to the inner wall of the groove. In addition, a movable disassembly mechanism is provided, which can simultaneously pull the two insert rods outward. The insert rods drive the locking block to move, and the locking block leaves the inner side of the locking slot. The locking block retracts into the inner side of the receiving slot, releasing the limitation on the insert block. Under the action of the second spring, the insert block is pushed upward, which can remove the horizontal plate and the stirring mechanism from the inner side of the sand mixing box, thereby facilitating the cleaning of the stirring mechanism. This utility model can scrape off the sand adhering to the inner wall of the groove, making it convenient to disassemble and assemble the stirring mechanism, thus facilitating the cleaning of the stirring mechanism.
[0014] 2. This utility model incorporates a striking mechanism. During the material feeding process, controlling the switch of the second motor causes the rotating shaft to rotate, which in turn causes the cam to rotate around the shaft, pushing the striking column. The striking column then swings back and forth, striking the feeding pipe at intervals. This causes the entire feeding pipe to vibrate at high frequency and low amplitude, ensuring smoother feeding of the finished sand and preventing blockage of the feeding pipe. This utility model, by incorporating the striking mechanism, can prevent blockage of the feeding pipe and ensure smooth material feeding. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2This is a main sectional view of the entire utility model;
[0017] Figure 3 This is a partial structural schematic diagram of the movable disassembly mechanism of this utility model;
[0018] Figure 4 This is a partial structural schematic diagram of the striking mechanism of this utility model.
[0019] In the diagram: 1. Sand mixing box; 2. Movable disassembly mechanism; 201. First spring; 202. Insert rod; 203. Through hole; 204. Storage groove; 205. Locking block; 206. First inclined plane; 207. Locking groove; 208. Second spring; 209. Second inclined plane; 3. Horizontal plate; 4. Stirring mechanism; 401. First motor; 402. Stirring rod; 403. Scraper; 404. Stirring shaft; 405. Strip plate; 5. Groove; 6. Support column; 7. Through groove; 8. Hammering mechanism; 801. Hammering column; 802. Hanging rope; 803. Pin; 804. Cam; 805. Rotating shaft; 806. Second motor; 9. Inserting block; 10. Slot; 11. Feed pipe. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] The first motor 401 (model YS7134) and the second motor 806 (model 68KTYZ) mentioned in this utility model can be obtained from the market or through private customization.
[0022] Please see Figures 1 to 4 This utility model provides an embodiment of a sand mixing device for casting processing, comprising a sand mixing box 1, with support columns 6 installed at the four corners of the lower end face of the sand mixing box 1, a groove 5 provided on the upper end face of the sand mixing box 1, and slots 10 provided on both sides of the upper end face of the sand mixing box 1. Insert blocks 9 are movably installed on the inner side of the slots 10 via a movable disassembly mechanism 2. A stirring mechanism 4 is installed on the surface of the insert blocks 9. The stirring mechanism 4 includes a first motor 401 and a stirring shaft 404, with multiple stirring rods 4 evenly installed on both sides of the outer surface of the stirring shaft 404. 02. The other end of the multiple stirring rods 402 is fixedly connected to a scraper 403. A strip plate 405 is provided on the lower end face of the stirring shaft 404. A feed pipe 11 is installed on one side of the lower end face of the sand mixing box 1. A striking mechanism 8 is installed on one side of the feed pipe 11 through the through groove 7. The striking mechanism 8 includes a pin 803. A hanging rope 802 is sleeved on the outer surface of the pin 803. A striking column 801 is fixedly connected to the lower end face of the hanging rope 802. A rotating shaft 805 is provided on one side of the striking column 801. A cam 804 is sleeved on the outer surface of the rotating shaft 805.
[0023] The first motor 401 is fixedly installed on the upper end face of the horizontal plate 3. The lower end face of the first motor 401 is fixedly connected to the upper end face of the stirring shaft 404 through a coupling. The outer surface of the scraper 403 is in contact with the arc surface and the inner wall of the groove 5. When the first motor 401 works, it can drive the stirring shaft 404 to rotate. The rotation of the scraper 403 can scrape off the sand attached to the inner wall of the groove 5.
[0024] The lower end face of the stirring shaft 404 is rotatably connected to the upper end face of the strip plate 405 through a bearing. The bottom surface of the groove 5 is connected to the feed pipe 11 through a guide groove. A solenoid valve is installed on the inner side of the feed pipe 11 to improve the stability of the rotation of the stirring shaft 404. When the stirring shaft 404 moves upward, it can drive the strip plate 405 to move upward.
[0025] The movable disassembly mechanism 2 includes a plug rod 202, which is installed on both sides of the outer surface of the sand mixing box 1 through a through hole 203. A first spring 201 is sleeved on the outer surface of the plug rod 202, and a storage groove 204 is provided on the inner side wall of the through hole 203.
[0026] A locking block 205 is installed on the opposite side of the outer surface of the two inserts 202, and a slot 207 is provided on the opposite side of the outer surface of the two inserts 9. The locking block 205 can be inserted into the inside of the slot 207. The size of the locking block 205 is smaller than the size of the storage slot 204, and the locking block 205 can be retracted into the inside of the storage slot 204.
[0027] A second spring 208 is installed on the bottom surface of the slot 10. A second inclined surface 209 is provided above the opposite side of the outer surface of the two locking blocks 205. A first inclined surface 206 is provided below the opposite side of the outer surface of the two insert blocks 9. When the first inclined surface 206 contacts the second inclined surface 209, the insert block 9 will push the locking block 205 towards the inside of the storage slot 204.
[0028] A second motor 806 is installed on the inner wall of the through groove 7. The output end of the second motor 806 is fixedly connected to the rear end face of the rotating shaft 805 through a connecting shaft. The front end face of the rotating shaft 805 is rotatably connected to the inner wall of the through groove 7 through a bearing. Both ends of the pin 803 are rotatably connected to the inner wall of the through groove 7 through bearings. When the second motor 806 works, it drives the rotating shaft to rotate, thereby driving the cam 804 to rotate around the rotating shaft 805 as the center, pushing the striking column 801.
[0029] When using this sand mixing equipment for casting, the power is first turned on. Equipped with a stirring mechanism 4 and a scraper 403, the first motor 401 drives the stirring shaft 404 to rotate. The rotating scraper 403 scrapes off the sand adhering to the inner wall of the groove 5, ensuring that the sand does not adhere to the inner wall of the groove 5. Furthermore, the movable disassembly mechanism 2 allows both insert rods 202 to be pulled outwards simultaneously. The insert rods 202 move the locking block 205, causing it to leave the inside of the slot 207 and retract into the receiving slot 204, releasing the restriction on the insert block 9. Under the action of the second spring 208, the insert block 9 is pushed upwards, allowing the horizontal plate 3 and the stirring mechanism 4 to be removed from the inside of the sand mixing box 1, thus facilitating the stirring... The mixing mechanism 4 is cleaned by a striking mechanism 8. During the feeding process, the second motor 806 can be switched on and off. The second motor 806 drives the rotating shaft 805 to rotate, which in turn drives the cam 804 to rotate around the rotating shaft 805, pushing the striking column 801. The striking column 801 swings back and forth, striking the feeding pipe 11 at intervals, thereby causing the entire feeding pipe 11 to generate high-frequency, low-amplitude vibrations, making the finished sand feed more smoothly and preventing the feeding pipe 11 from getting blocked. This utility model can scrape off the sand attached to the inner wall of the groove 5, making it easier to disassemble and assemble the mixing mechanism 4, thus facilitating the cleaning of the mixing mechanism 4. Moreover, by setting the striking mechanism 8, the feeding pipe 11 can be prevented from getting blocked, ensuring smooth feeding.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A sand mixing device for casting processing, comprising a sand mixing box (1), characterized in that: Support columns (6) are installed at the four corners of the lower end face of the sand mixing box (1). A groove (5) is provided on the upper end face of the sand mixing box (1). Slots (10) are provided on both sides of the upper end face of the sand mixing box (1). An insert (9) is movably installed on the inner side of the slot (10) through a movable disassembly mechanism (2). A stirring mechanism (4) is installed on the surface of the insert (9). The stirring mechanism (4) includes a first motor (401) and a stirring shaft (404). Multiple stirring rods (402) are evenly installed on both sides of the outer surface of the stirring shaft (404). The other ends of the multiple stirring rods (402) are fixedly connected to... A scraper (403) is connected, and a strip plate (405) is provided on the lower end face of the stirring shaft (404). A feed pipe (11) is installed on one side of the lower end face of the sand mixing box (1). A striking mechanism (8) is installed on one side of the feed pipe (11) through a through groove (7). The striking mechanism (8) includes a pin (803). A hanging rope (802) is sleeved on the outer surface of the pin (803). A striking column (801) is fixedly connected to the lower end face of the hanging rope (802). A rotating shaft (805) is provided on one side of the striking column (801). A cam (804) is sleeved on the outer surface of the rotating shaft (805).
2. The sand mixing equipment for casting processing according to claim 1, characterized in that: The first motor (401) is fixedly installed on the upper end face of the horizontal plate (3), and the lower end face of the first motor (401) is fixedly connected to the upper end face of the stirring shaft (404) through a coupling. The outer surface of the scraper (403) is in contact with the arc surface, and the outer surface of the scraper (403) is in contact with the inner wall of the groove (5).
3. The sand mixing equipment for casting processing according to claim 1, characterized in that: The lower end face of the stirring shaft (404) is rotatably connected to the upper end face of the strip plate (405) through a bearing, the bottom surface of the groove (5) is connected to the feed pipe (11) through a guide groove, and a solenoid valve is installed on the inner side of the feed pipe (11).
4. A sand mixing device for casting processing according to claim 1, characterized in that: The movable disassembly mechanism (2) includes a plug rod (202), which is installed on both sides of the outer surface of the sand mixing box (1) through a through hole (203). A first spring (201) is sleeved on the outer surface of the plug rod (202), and a storage groove (204) is provided on the inner side wall of the through hole (203).
5. A sand mixing device for casting processing according to claim 4, characterized in that: A locking block (205) is installed on one side of the outer surface of the two inserts (202), and a slot (207) is provided on the opposite side of the outer surface of the two inserts (9). The locking block (205) can be inserted into the inside of the slot (207). The size of the locking block (205) is smaller than the size of the storage slot (204).
6. A sand mixing device for casting processing according to claim 5, characterized in that: A second spring (208) is installed on the bottom surface of the slot (10), a second inclined surface (209) is provided above the opposite side of the outer surface of the two locking blocks (205), and a first inclined surface (206) is provided below the opposite side of the outer surface of the two inserts (9).
7. A sand mixing device for casting processing according to claim 1, characterized in that: The inner wall of the through groove (7) is equipped with a second motor (806). The output end of the second motor (806) is fixedly connected to the rear end face of the rotating shaft (805) through a connecting shaft. The front end face of the rotating shaft (805) is rotatably connected to the inner wall of the through groove (7) through a bearing. The two ends of the pin (803) are rotatably connected to the inner wall of the through groove (7) through a bearing.