Sand collecting device for sand casting

CN224879270UActive Publication Date: 2026-10-23NANAN CHUNAN MASCH FOUNDRY CO LTD
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Patent Information

Application Number
CN202522069545.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-10-23
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

目前,行业内常用的砂型铸造集砂装置多采用固定漏斗搭配输送皮带的结构,通过漏斗对落砂区域的砂料进行承接,漏斗内部易发生砂料堆积堵塞,尤其当砂料中夹杂少量铸件碎屑或湿度较高时,堵塞问题更为频繁,需人工定期清理,严重影响生产连续性,且漏斗下料,很容易导致砂料局部堆积,不便于砂料的收集

Benefits of technology

1、使移动块在滑动槽的内部滑动,并带动收集箱体在辅助滚轮的顶部移动,进而控制收集箱体在下料装置的下方往复移动,便于下料装置下料在收集箱体内部不同的位置,旋转电机控制转动盘转动,转动柱在支撑块的内部往复转动,进而使下料管往复摆动,实现对砂的均匀下料;

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Abstract

The utility model discloses a sand collecting device for sand mould casting relates to sand mould casting technical field, including mobile bottom box, and the top fixedly connected with swing structure in mobile bottom box left end, and the upper end of swing structure is rotatoryly installed with the blanking device. The utility model discloses a sand collecting device for sand mould casting makes the inside sliding of mobile block in sliding groove, and drives the top movement of collection box in auxiliary gyro wheel, and then control collection box reciprocating motion below blanking device, facilitate the blanking of blanking device in the different position of collection box inside, and the rotation of rotary motor control rotary disc, and reciprocating rotation is installed in the inside of support block to rotary column, and then make the reciprocating swing of blanking pipe, realize the uniform blanking of sand, through setting reset spring and extruding wheel, through the reaction force of reset spring, make extruding wheel knock to the side of feed hopper through the limiting groove, make feed hopper vibrate, make sand fast blanking, avoid sand and produce the blockage, influence sand's blanking.
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Description

Technical Field

[0001] This utility model relates to the field of sand casting technology, and more specifically, to a sand collecting device for sand casting. Background Technology

[0002] Sand casting is a casting method that produces castings in sand molds. Steel, iron, and most non-ferrous alloy castings can be obtained using sand casting. Because the molding materials used in sand casting are inexpensive and readily available, and the mold making is simple, it is suitable for single-piece production, batch production, and mass production of castings. For a long time, it has been a fundamental process in casting production. The basic raw materials for making sand molds are foundry sand and molding sand binders. Currently, most sand casting sand collection devices commonly used in the industry adopt a structure of fixed funnels and conveyor belts. The funnels collect the sand in the drop area. However, sand is prone to accumulation and blockage inside the funnels. This blockage problem is more frequent when the sand contains a small amount of casting debris or has high moisture content, requiring regular manual cleaning, which seriously affects the continuity of production. Furthermore, the funnel discharge can easily lead to localized sand accumulation, making it difficult to collect the sand. Utility Model Content

[0003] The main purpose of this utility model is to provide a sand collection device for sand casting, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A sand collecting device for sand casting includes a movable base box, a swing structure is fixedly connected to the top of the left end of the movable base box, and a material feeding device is rotatably installed on the upper end of the swing structure. The swing structure includes a fixed frame, a support block is fixedly connected to one end of the bottom of the fixed frame, a limit device is fixedly connected to the top of the fixed frame, a rotary motor is fixedly connected to one side of the upper end of the fixed frame, a rotating disk is fixedly connected to the output end of the rotary motor, a support frame is fixedly connected inside the rotating disk, a movable hole is opened inside one end of the support frame, and the rotating disk is rotatably mounted on the side of the fixed frame.

[0005] Preferably, the limiting device includes an arc-shaped frame, one end of which is fixedly connected to a top frame, the top frame being fixedly installed on the top of a fixed frame, a limiting ring being fixedly connected inside the arc-shaped frame, a limiting groove being formed inside the limiting ring near the end of the arc-shaped frame, movable frames being movably sleeved on both sides of the arc-shaped frame, a connecting plate being fixedly connected to the side of the movable frame, a pressing wheel being rotatably installed on the side of the connecting plate, and a return spring being movably sleeved on the outer surface of the movable frame, the return spring being located between the inner wall of the arc-shaped frame and the connecting plate.

[0006] Preferably, the movable base includes a sliding base, a rotary motor is fixedly connected to the left end of the sliding base, a reciprocating screw is fixedly connected to the output end of the rotary motor, a sliding groove is provided inside the sliding base, multiple auxiliary rollers are rotatably installed on both sides of the top of the sliding base, the reciprocating screw is rotatably installed inside the sliding groove, a moving block is threaded on the outer surface of the reciprocating screw, a fixed block is fixedly connected to the top of the moving block, the moving block is slidably installed inside the sliding groove, and a body frame is fixedly connected to the left side of the top of the sliding base.

[0007] Preferably, a collection box is slidably mounted on the top of the auxiliary roller, and a positioning groove is provided at the bottom of the collection box, which is movably sleeved on the outer surface of the fixing block.

[0008] Preferably, the feeding device includes a feeding hopper, a feeding pipe is fixedly connected to one side of the bottom of the feeding hopper, a rotating column is fixedly connected to the bottom of the feeding hopper, side rods are fixedly connected to both sides of the upper end of the rotating column, a rotating frame is rotatably mounted on the outer surface of the side rods at both ends, a connecting rod is fixedly connected to the side of the rotating frame, a ball is fixedly connected to one end of the connecting rod, and a protrusion is fixedly connected to the lower end of the feeding hopper away from the feeding pipe.

[0009] Preferably, the rotating column is rotatably installed inside the support block, the feed hopper is rotatably installed inside the limiting ring, the protrusion is movably installed inside the limiting groove, the extrusion wheel is movably installed on the side of the protrusion, and the ball bearing is rotatably installed inside the movable hole.

[0010] Compared with the prior art, the present invention has the following beneficial effects: 1. The moving block slides inside the sliding groove and drives the collection box to move on top of the auxiliary roller, thereby controlling the collection box to move back and forth below the feeding device, so that the feeding device can feed the material to different positions inside the collection box. The rotary motor controls the rotating disk to rotate, and the rotating column rotates back and forth inside the support block, thereby causing the feeding pipe to swing back and forth to achieve uniform feeding of sand. 2. By setting a return spring and an extrusion wheel, when the protrusion moves to the side of the extrusion wheel, the return spring is compressed. Through the reaction force of the return spring, the extrusion wheel knocks against the side of the feed hopper through the limit groove, causing the feed hopper to vibrate and the sand to be discharged quickly, avoiding sand blockage and affecting the discharge of sand. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the movable base box structure of this utility model; Figure 3This is a schematic diagram of the swing structure of this utility model; Figure 4 This is a schematic diagram of the limiting device structure of this utility model; Figure 5 This is a schematic diagram of the feeding device of this utility model.

[0012] The attached figures are labeled as follows: 1. Moving base box; 2. Swinging structure; 3. Feeding device; 11. Sliding base; 12. Sliding groove; 13. Machine frame; 14. Rotary motor; 15. Reciprocating screw; 16. Auxiliary roller; 17. Moving block; 18. Fixed block; 19. Collection box; 110. Positioning groove; 21. Fixed frame; 22. Support block; 23. Rotary motor; 24. Rotating disk; 25. Support frame; 26. Movable hole; 27. Limiting device; 271. Arc frame; 272. Limiting ring; 273. Top frame; 274. Limiting groove; 275. Connecting plate; 276. Extrusion wheel; 277. Movable frame; 278. Return spring; 31. Feed hopper; 32. Feeding pipe; 33. Rotating column; 34. Side rod; 35. Rotating frame; 36. Connecting rod; 37. Ball bearing; 38. Protrusion. Detailed Implementation

[0013] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0014] As attached Figure 1 To be continued Figure 5 As shown, an embodiment of this utility model provides a sand collecting device for sand casting, including a movable base box 1, a swing structure 2 and a feeding device 3. The top of the left end of the movable base box 1 is fixedly connected to the swing structure 2, and the feeding device 3 is rotatably installed on the upper end of the swing structure 2. like Figure 3 As shown, the swing structure 2 includes a fixed frame 21 and a limiting device 27. A support block 22 is fixedly connected to one end of the bottom of the fixed frame 21, and the limiting device 27 is fixedly connected to the top of the fixed frame 21. A rotary motor 23 is fixedly connected to one side of the upper end of the fixed frame 21. A rotating disk 24 is fixedly connected to the output end of the rotary motor 23. A support frame 25 is fixedly connected inside the rotating disk 24. An movable hole 26 is opened inside one end of the support frame 25. The rotating disk 24 is rotatably mounted on the side of the fixed frame 21.

[0015] like Figure 4As shown, the limiting device 27 includes an arc-shaped frame 271. One end of the arc-shaped frame 271 is fixedly connected to a top frame 273, which is fixedly installed on the top of the fixed frame 21. A limiting ring 272 is fixedly connected inside the arc-shaped frame 271. A limiting groove 274 is opened inside the end of the limiting ring 272 near the arc-shaped frame 271. Movable frames 277 are movably sleeved on both sides of the arc-shaped frame 271. A connecting plate 275 is fixedly connected to the side of the movable frame 277. A pressing wheel 276 is rotatably installed on the side of the connecting plate 275. A return spring 278 is movably sleeved on the outer surface of the movable frame 277. The return spring 278 is located between the inner wall of the arc-shaped frame 271 and the connecting plate 275.

[0016] like Figure 5 As shown, the feeding device 3 includes a feeding hopper 31 and a feeding pipe 32. A rotating column 33 is fixedly connected to the bottom of the feeding hopper 31. Side rods 34 are fixedly connected to both sides of the upper end of the rotating column 33. A rotating frame 35 is rotatably mounted on the outer surface of the side rods 34 at both ends. A connecting rod 36 is fixedly connected to the side of the rotating frame 35. A ball bearing 37 is fixedly connected to one end of the connecting rod 36.

[0017] Among them, the rotating column 33 is rotatably installed inside the support block 22, the feed hopper 31 is rotatably installed inside the limiting ring 272, the protrusion 38 is movably installed inside the limiting groove 274, the extrusion wheel 276 is movably installed on the side of the protrusion 38, the ball 37 is rotatably installed inside the movable hole 26, and the protrusion 38 is fixedly connected to the lower end of the feed hopper 31 away from the feed pipe 32.

[0018] Specifically, the rotary motor 23 controls the rotating disk 24 to rotate, and the support frame 25 rotates. Through the limiting of the movable hole 26, one end of the connecting rod 36 is pulled, causing the ball 37 to rotate inside the movable hole 26. The movable hole 26 changes position as the rotating disk 24 rotates, and pulls the rotating frame 35 to rotate, causing the rotating frame 35 to rotate on the outer surface of the side rod 34. Through the orientation of the connecting rod 36, the rotating column 33 reciprocates inside the support block 22, thereby causing the feed pipe 32 to swing back and forth, achieving uniform feeding of sand.

[0019] In addition, the limiting ring 272 limits the feed hopper 31. As the feed hopper 31 reciprocates inside the limiting ring 272, the protrusion 38 reciprocates inside the limiting groove 274. At this time, by setting the return spring 278 and the extrusion wheel 276, when the protrusion 38 moves to the side of the extrusion wheel 276, the return spring 278 is compressed, and the extrusion wheel 276 moves to the side. After the protrusion 38 passes the extrusion wheel 276, the reaction force of the return spring 278 causes the extrusion wheel 276 to strike the side of the feed hopper 31 through the limiting groove 274, causing the feed hopper 31 to vibrate, so that the sand is discharged quickly and avoids sand blockage, which would affect the sand discharge.

[0020] like Figure 2 As shown, the movable base box 1 includes a sliding base 11 and a collection box 19. A rotary motor 14 is fixedly connected to the left end of the sliding base 11, and a reciprocating screw 15 is fixedly connected to the output end of the rotary motor 14. A sliding groove 12 is provided inside the sliding base 11. Multiple auxiliary rollers 16 are rotatably installed on both sides of the top of the sliding base 11. The reciprocating screw 15 is rotatably installed inside the sliding groove 12. A moving block 17 is threaded on the outer surface of the reciprocating screw 15. A fixed block 18 is fixedly connected to the top of the moving block 17. The moving block 17 is slidably installed inside the sliding groove 12. A body frame 13 is fixedly connected to the left side of the top of the sliding base 11.

[0021] The collection box 19 is slidably mounted on the top of the auxiliary roller 16, and a positioning groove 110 is provided at the bottom of the collection box 19. The positioning groove 110 is movably sleeved on the outer surface of the fixing block 18.

[0022] Specifically, the positioning groove 110 is fitted onto the outer surface of the fixing block 18, and the collection box 19 is placed on top of the auxiliary roller 16. At this time, the rotating motor 14 controls the reciprocating screw 15 to rotate, so that the moving block 17 slides inside the sliding groove 12 and drives the collection box 19 to move on top of the auxiliary roller 16. This controls the collection box 19 to move below the feeding device 3, making it easier for the feeding device 3 to feed the sand to different positions inside the collection box 19, making the sand feeding more uniform. At the same time, the collection box 19 is easy to remove from the top of the moving block 17, making it easier to remove the collection box 19.

[0023] The working process of this utility model is as follows: In use, sand and gravel are fed into the feed hopper 31 and discharged through the discharge pipe 32. During the discharge of sand and gravel, the rotating motor 14 controls the reciprocating screw 15 to rotate, causing the moving block 17 to slide inside the sliding groove 12 and drive the collection box 19 to move on top of the auxiliary roller 16, thereby controlling the collection box 19 to reciprocate below the discharge device 3. The discharge device 3 discharges material at different positions inside the collection box 19. Simultaneously, the rotary motor 23 controls the rotating disk 24 to rotate, and the support frame 25 rotates. Through the limiting position of the movable hole 26, one end of the connecting rod 36 is pulled, causing the ball bearing 37 to rotate inside the movable hole 26. The movable hole 26 changes position as the rotating disk 24 rotates, pulling the rotating frame 35 to rotate. This causes the rotating frame 35 to rotate on the outer surface of the side rod 34. Through the orientation of the connecting rod 36, the rotating column 33 reciprocates inside the support block 22, thereby causing the feed pipe 32 to swing back and forth. The limiting ring 272 limits the feed hopper 31. As the feed hopper 31 reciprocates within the limiting ring 272, the protrusion 38 reciprocates within the limiting groove 274. At this time, by setting a return spring 278 and a pressing wheel 276, when the protrusion 38 moves to the side of the pressing wheel 276, the return spring 278 is compressed, and the pressing wheel 276 moves to the side. After the protrusion 38 passes the pressing wheel 276, the reaction force of the return spring 278 causes the pressing wheel 276 to strike the side of the feed hopper 31 through the limiting groove 274, causing the feed hopper 31 to vibrate and the sand to be discharged quickly.

[0024] Finally, it should be noted that: the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sand collecting device for sand casting, comprising a movable base box (1), characterized in that: The top of the left end of the movable base box (1) is fixedly connected to a swing structure (2), and a feeding device (3) is rotatably installed on the upper end of the swing structure (2). The swing structure (2) includes a fixed frame (21), a support block (22) is fixedly connected to one end of the bottom of the fixed frame (21), a limit device (27) is fixedly connected to the top of the fixed frame (21), a rotary motor (23) is fixedly connected to one side of the upper end of the fixed frame (21), a rotating disk (24) is fixedly connected to the output end of the rotary motor (23), a support frame (25) is fixedly connected inside the rotating disk (24), an movable hole (26) is opened inside one end of the support frame (25), and the rotating disk (24) is rotatably installed on the side of the fixed frame (21).

2. The sand collecting device for sand casting according to claim 1, characterized in that: The limiting device (27) includes an arc-shaped frame (271), one end of which is fixedly connected to a top frame (273). The top frame (273) is fixedly installed on the top of the fixed frame (21). A limiting ring (272) is fixedly connected inside the arc-shaped frame (271). A limiting groove (274) is opened inside the end of the limiting ring (272) near the arc-shaped frame (271). Movable frames (277) are movably sleeved on both sides of the arc-shaped frame (271). A connecting plate (275) is fixedly connected to the side of the movable frame (277). A pressing wheel (276) is rotatably installed on the side of the connecting plate (275). A return spring (278) is movably sleeved on the outer surface of the movable frame (277). The return spring (278) is located between the inner wall of the arc-shaped frame (271) and the connecting plate (275).

3. A sand collecting device for sand casting according to claim 1, characterized in that: The movable base box (1) includes a sliding base (11). A rotating motor (14) is fixedly connected to the left end of the sliding base (11). A reciprocating screw (15) is fixedly connected to the output end of the rotating motor (14). A sliding groove (12) is provided inside the sliding base (11). Multiple auxiliary rollers (16) are rotatably installed on both sides of the top of the sliding base (11). The reciprocating screw (15) is rotatably installed inside the sliding groove (12). A moving block (17) is threaded on the outer surface of the reciprocating screw (15). A fixed block (18) is fixedly connected to the top of the moving block (17). The moving block (17) is slidably installed inside the sliding groove (12). An organic frame (13) is fixedly connected to the left side of the top of the sliding base (11).

4. A sand collecting device for sand casting according to claim 3, characterized in that: The top of the auxiliary roller (16) is slidably mounted with a collection box (19), and the bottom of the collection box (19) is provided with a positioning groove (110), which is movably sleeved on the outer surface of the fixing block (18).

5. A sand collecting device for sand casting according to claim 2, characterized in that: The feeding device (3) includes a feeding hopper (31), a feeding pipe (32) is fixedly connected to one side of the bottom of the feeding hopper (31), a rotating column (33) is fixedly connected to the bottom of the feeding hopper (31), side rods (34) are fixedly connected to both sides of the upper end of the rotating column (33), a rotating frame (35) is rotatably installed on the outer surface of the side rods (34) at both ends, a connecting rod (36) is fixedly connected to the side of the rotating frame (35), a ball bearing (37) is fixedly connected to one end of the connecting rod (36), and a protrusion (38) is fixedly connected to the side of the lower end of the feeding hopper (31) away from the feeding pipe (32).

6. A sand collecting device for sand casting according to claim 5, characterized in that: The rotating column (33) is rotatably installed inside the support block (22), the feed hopper (31) is rotatably installed inside the limiting ring (272), the protrusion (38) is movably installed inside the limiting groove (274), the extrusion wheel (276) is movably installed on the side of the protrusion (38), and the ball (37) is rotatably installed inside the movable hole (26).