Energy-saving and environment-friendly powder forming device
Patent Information
- Application Number
- CN202522315761.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]然而该结构在使用时,由于安装套的外侧开设有槽口结构,用于与外部送料功能结构进行连通上料,所以在压制时,压制产生的金属会堵塞该槽口,所以需要在压制后,需要将安装套取出,再将金属取出,或者将安装套固定在底部结构上,但是这又会出现金属难以取出的问题;且该安装套结构为敞口式结构,在倒入过程中粉末容易漂浮在空中,造成了原料的浪费,增加了原料的成本,并且会对其周围的空气环境造成污染和破坏,降低了金属粉尘的利用率
[0015]本实用新型通过设置的上料出料组件结构,使用者可以通过底部的进料组件向内部添加金属粉末,在设备未启动时,模具的一侧通过进料孔与进料组件的出料口保持连通,进而粉末进入模具内,液压缸带动连接板向顶端移动,进而支臂一、竖杆、支臂二和安装架向顶端移动,进而模具可在内槽中向上移动,而液压缸驱动连接板向下移动时,上述结构向下移动,当到达一半行程时,安装架内的底液压缸结构可在此时驱动顶板向顶端驱动模具,而在移动过程中,模具的外侧可时刻与进料组件的末端保持接触,而在移动时,护板可同步移动,并在达到外槽的中部时,模具内部空间与连接板内的压制头的底部接触,对金属粉末进行压制,压制成指定形状,而液压缸结构上移,上料出料组件中的底液压缸向上顶升,所以模具结构可突出于载板的顶端,最后通过一侧的液压杆结构通过驱动推头结构将盛有压制金属的模具向一侧推出,再将另一个空的模具放置在护板内,即可完成一个循环,所以在使用时,进料组件在与模具上料时,进料孔始终不会与外部空间连通,而在进入内槽后,可实现封闭,再进行粉末压制,而且在压制过程中,金属粉末不会外泄,所以使用者可以按照需要确定模具和安装架的长度,所以可通过安装架和底液压缸将不同长度的模具顶出,实现个性化冶金压制的功能。
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Figure CN224879344U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of powder metallurgy equipment technology, specifically to an energy-saving and environmentally friendly powder forming device. Background Technology
[0002] Powder metallurgy is a production technology that uses metal powders as raw materials to mass-produce complex-shaped products through pressing, forming, and sintering. The density of powder metallurgy products has a significant impact on their performance; as the density increases, the hardness, tensile strength, and fatigue strength of the product all increase. Based on density, powder metallurgy parts are generally classified as high-density powder metallurgy parts, with a density greater than 7.20 g·cm−3. High-density powder metallurgy parts are currently a very popular product in the market, effectively replacing traditional cast steel parts while maintaining the green and energy-saving manufacturing characteristics of powder metallurgy technology. They have wide applications in fields such as gearboxes and new energy vehicles.
[0003] In the existing Chinese patent CN202222245341.8, a powder metallurgy pressing device is introduced. When sealing plug one and sealing plug two move into the connecting sleeve at the same time, the powder will fill the space between sealing plug one and sealing plug two, so that the amount of powder delivered to the pressing device body each time tends to be consistent, thus improving the accuracy of powder delivery.
[0004] However, during use, the mounting sleeve has a slotted structure on its outer side for connecting with the external feeding structure. During pressing, the metal produced during pressing can clog this slot. Therefore, after pressing, the mounting sleeve needs to be removed to remove the metal, or the mounting sleeve can be fixed to the bottom structure, but this makes it difficult to remove the metal. Furthermore, the mounting sleeve is an open structure, which makes it easy for powder to float in the air during the pouring process, resulting in waste of raw materials, increased raw material costs, and pollution and damage to the surrounding air environment, reducing the utilization rate of metal dust. Utility Model Content
[0005] Technical problems to be solved
[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an energy-saving and environmentally friendly powder forming device, which can effectively solve the problems in the existing technology.
[0007] Technical solution
[0008] This utility model provides an energy-saving and environmentally friendly powder forming device, including a processing table. A carrier plate is fixed to one side of the top of the processing table, and a pressing component is fixed to the top of the carrier plate. A feeding component is fixed to one side of the bottom of the processing table. The pressing component includes a pressure plate fixed to the top of the processing table, a hydraulic cylinder fixed to the bottom of the pressure plate, and a connecting plate connected to the output end of the hydraulic cylinder. One side of the connecting plate is connected and fixed to a feeding and discharging component. The feeding and discharging component includes a first support arm, a vertical rod fixed to the first support arm, and a second support arm fixed to the other end of the vertical rod. The top of the second support arm is fixedly connected to a bottom hydraulic cylinder, and the output end of the bottom hydraulic cylinder is fixedly connected to a top plate. A mold is placed on the top of the top plate. An inner groove is formed through the middle of the processing table and the carrier plate, and an outer groove is formed on the outer side of the bottom of the inner groove. The mold is set in the inner groove.
[0009] Furthermore, a hydraulic rod is fixed to the inner side of the carrier plate, and a pusher with an arc-shaped inner side is fixed to the end of the hydraulic rod.
[0010] Furthermore, the bottom hydraulic cylinder is fixedly connected to the second support arm via a mounting bracket.
[0011] Furthermore, the first support arm, the vertical rod, and the second support arm are all fixedly connected by bolts and nuts, and the first support arm is fixedly connected to the side of the connecting plate.
[0012] Furthermore, a protective plate is fixed to the top of the second support arm, and the protective plate is located on the outside of the top plate, and the size of the protective plate is adapted to the size of the outer groove.
[0013] Furthermore, a feed hole is provided on the side wall of the mold, and the size of the discharge port of the feed assembly is adapted to the size of the feed hole.
[0014] Beneficial effects
[0015] This invention utilizes a feeding and discharging assembly structure. Users can add metal powder through the bottom feeding assembly. When the equipment is not running, one side of the mold is connected to the discharge port of the feeding assembly via the feeding hole, allowing the powder to enter the mold. A hydraulic cylinder drives the connecting plate to move upwards, causing the first support arm, vertical rod, second support arm, and mounting frame to move upwards as well. This allows the mold to move upwards within the inner groove. When the hydraulic cylinder drives the connecting plate downwards, the aforementioned structures move downwards. When the mold reaches half its travel, the bottom hydraulic cylinder structure within the mounting frame drives the top plate upwards, propelling the mold upwards. During this movement, the outer side of the mold remains in contact with the end of the feeding assembly. Simultaneously, the guard plate moves synchronously, and upon reaching the middle of the outer groove, the internal space of the mold and the pressure within the connecting plate... The bottom of the pressing head contacts and presses the metal powder into a specified shape. The hydraulic cylinder structure moves upward, and the bottom hydraulic cylinder in the feeding and discharging assembly lifts upward, so the mold structure can protrude from the top of the carrier plate. Finally, the hydraulic rod structure on one side drives the push head structure to push the mold containing the pressed metal to one side. Then, another empty mold is placed in the guard plate to complete a cycle. Therefore, during use, when the feeding assembly is feeding the mold, the feeding hole will never be connected to the external space. After entering the inner tank, it can be sealed before powder pressing. Moreover, during the pressing process, the metal powder will not leak out. Therefore, the user can determine the length of the mold and the mounting frame as needed. Thus, molds of different lengths can be ejected through the mounting frame and the bottom hydraulic cylinder to achieve personalized metallurgical pressing function. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a front view of the structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the feeding and discharging assembly in this utility model;
[0020] Figure 4 This is a schematic diagram of the inner and outer grooves in this utility model.
[0021] The labels in the diagram represent: 1. Processing table; 11. Inner groove; 12. Outer groove; 2. Carrier plate; 21. Hydraulic rod; 22. Push head; 3. Feeding assembly; 4. Pressing assembly; 41. Hydraulic cylinder; 42. Connecting plate; 43. Pressure plate; 5. Loading and unloading assembly; 51. Support arm one; 511. Vertical rod; 512. Support arm two; 52. Bottom hydraulic cylinder; 521. Mounting bracket; 522. Top plate; 53. Mold; 531. Feed hole; 54. Guard plate. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0023] The present invention will be further described below with reference to the embodiments.
[0024] Example: An energy-saving and environmentally friendly powder forming device, see attached figure. Figure 1 -Appendix Figure 4 The system includes a processing table 1, a carrier plate 2 fixed to one side of the top of the processing table 1, a pressing assembly 4 fixed to the top of the carrier plate 2, and a feeding assembly 3 fixed to one side of the bottom of the processing table 1. The pressing assembly 4 includes a pressure plate 43 fixed to the top of the processing table 1, a hydraulic cylinder 41 fixed to the bottom of the pressure plate 43, and a connecting plate 42 connected to the output end of the hydraulic cylinder 41. One side of the connecting plate 42 is connected and fixed to a feeding and discharging assembly 5. The feeding and discharging assembly 5 includes a support arm 5. 1. A vertical rod 511 fixed to the first support arm 51 and a second support arm 512 fixed to the other end of the vertical rod 511. The top end of the second support arm 512 is fixedly connected to the bottom hydraulic cylinder 52. The output end of the bottom hydraulic cylinder 52 is fixedly connected to the top plate 522. A mold 53 is placed on the top end of the top plate 522. An inner groove 11 is opened through the middle of the processing table 1 and the carrier plate 2. An outer groove 12 is opened on the outer side of the bottom of the inner groove 11. The mold 53 is set in the inner groove 11.
[0025] A hydraulic rod 21 is fixed to the inner side of the carrier plate 2, and a pusher head 22 with an arc-shaped inner side is fixed to the end of the hydraulic rod 21. Through the feeding and discharging assembly 5 structure, the user can add metal powder into the interior through the bottom feeding assembly 3. When the equipment is not started, one side of the mold 53 is connected to the discharge port of the feeding assembly 3 through the feeding hole 531, so that the powder enters the mold 53. The hydraulic cylinder 41 drives the connecting plate 42 to move to the top, and then the first support arm 51, the vertical rod 511, the second support arm 512 and the mounting frame 521 move to the top, so that the mold 53 can move upward in the inner groove 11. When the hydraulic cylinder 41 drives the connecting plate 42 to move downward, the above structure moves downward. When it reaches half of the stroke, the bottom hydraulic cylinder 52 structure in the mounting frame 521 can drive the top plate 522 to drive the mold 53 to the top at this time.
[0026] The bottom hydraulic cylinder 52 is fixedly connected to the second support arm 512 via the mounting bracket 521; the first support arm 51, the vertical rod 511, and the second support arm 512 are all fixedly connected by bolts and nuts, and the first support arm 51 is fixedly connected to the side of the connecting plate 42; a guard plate 54 is fixed to the top of the second support arm 512, and the guard plate 54 is located on the outside of the top plate 522, and the size of the guard plate 54 is adapted to the size of the outer groove 12; a feed hole 531 is provided on the side wall of the mold 53, and the size of the discharge port of the feeding component 3 is adapted to the size of the feed hole 531; during the movement, the outer side of the mold 53 can always maintain contact with the end of the feeding component 3, and the guard plate 54 can move synchronously, and when it reaches the middle of the outer groove 12, the internal space of the mold 53 contacts the bottom of the pressing head in the connecting plate 42, and the metal powder is fed into the mold. The material is pressed into a specified shape, and the hydraulic cylinder 41 moves upward, while the bottom hydraulic cylinder 52 in the feeding and discharging assembly 5 lifts upward. Therefore, the mold 53 can protrude from the top of the carrier plate 2. Finally, the hydraulic rod 21 on one side drives the pusher 22 to push the mold 53 containing the pressed metal to one side. Then, another empty mold 53 is placed in the guard plate 54 to complete a cycle. Therefore, when the feeding assembly 3 is feeding the mold 53, the feeding hole 531 will never be connected to the external space. After entering the inner groove 11, it can be sealed before powder pressing. Moreover, during the pressing process, the metal powder will not leak out. Therefore, the user can determine the length of the mold 53 and the mounting bracket 521 as needed. Thus, the mounting bracket 521 and the bottom hydraulic cylinder 52 can be used to push out molds 53 of different lengths to achieve the function of personalized metallurgical pressing.
[0027] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. An energy-saving and environmentally friendly powder forming device, characterized in that, The assembly includes a processing table (1), a carrier plate (2) fixed to one side of the top of the processing table (1), a pressing assembly (4) fixed to the top of the carrier plate (2), and a feeding assembly (3) fixed to one side of the bottom of the processing table (1). The pressing assembly (4) includes a pressure plate (43) fixed to the top of the processing table (1), a hydraulic cylinder (41) fixed to the bottom of the pressure plate (43), and a connecting plate (42) connected to the output end of the hydraulic cylinder (41). One side of the connecting plate (42) is connected and fixed to a feeding and discharging assembly (5). The feeding and discharging assembly (5) includes a support arm (5). 1) A vertical rod (511) fixed to the first support arm (51) and a second support arm (512) fixed to the other end of the vertical rod (511). The top end of the second support arm (512) is fixedly connected to the bottom hydraulic cylinder (52). The output end of the bottom hydraulic cylinder (52) is fixedly connected to the top plate (522). A mold (53) is placed on the top end of the top plate (522). An inner groove (11) is opened through the middle of the processing table (1) and the carrier plate (2). An outer groove (12) is opened on the bottom outer side of the inner groove (11). The mold (53) is set in the inner groove (11).
2. The energy-saving and environmentally friendly powder forming device according to claim 1, characterized in that, A hydraulic rod (21) is fixed to the inner side of the carrier plate (2), and a pusher (22) with an arc-shaped inner side is fixed to the end of the hydraulic rod (21).
3. The energy-saving and environmentally friendly powder forming device according to claim 1, characterized in that, The bottom hydraulic cylinder (52) is fixedly connected to the second support arm (512) via the mounting bracket (521).
4. The energy-saving and environmentally friendly powder forming device according to claim 1, characterized in that, The first support arm (51), the vertical rod (511), and the second support arm (512) are all fixedly connected by bolts and nuts, and the first support arm (51) is fixedly connected to the side of the connecting plate (42).
5. The energy-saving and environmentally friendly powder forming device according to claim 4, characterized in that, The top of the second support arm (512) is fixed with a guard plate (54), and the guard plate (54) is located on the outside of the top plate (522), and the size of the guard plate (54) is adapted to the size of the outer groove (12).
6. The energy-saving and environmentally friendly powder forming device according to claim 1, characterized in that, The mold (53) has a feed hole (531) on its side wall, and the size of the discharge port of the feed assembly (3) is adapted to the size of the feed hole (531).
Citation Information
Patent Citations
Powder metallurgy pressing device
CN218224648U