Positionable copper pipe cutting device for air conditioner condenser processing
Patent Information
- Application Number
- CN202522555239.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-02
AI Technical Summary
[0005]本实用新型的目的在于提供一种可定位的空调冷凝器加工用铜管截断装置,以解决上述背景技术中提出了无法对固定孔的内径进行调节,使得固定孔难以对不同直径的铜管进行定位,在铜管直径小于固定孔内径时,定位效果差,灵活度差的问题
该可定位的空调冷凝器加工用铜管截断装置,通过在支撑箱上设置连接架,连接架内部设置第一限位块和第二限位块对移动杆和延长杆限制垂直升降,通过在两侧设置夹臂,使得电动推杆驱动移动杆升降时,夹臂上的第一夹具同步对铜管进行夹紧,配合第二夹具可对不同直径的铜管进行夹紧,且保持不同的铜管定位在圆心位置,定位效果好,灵活度高。
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Figure CN224879466U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of condenser copper tube processing equipment, specifically a positionable copper tube cutting device for processing air conditioner condensers. Background Technology
[0002] The copper tubes in the air conditioner condenser are the core components for heat exchange. Their performance and structural design directly affect the air conditioner's cooling efficiency, durability, and overall operational stability. The core function of the air conditioner condenser is to condense the high-temperature, high-pressure gaseous refrigerant (such as Freon) produced by compression in the compressor into a liquid refrigerant through heat exchange with the outside air. The copper tubes serve as the refrigerant's flow channel and heat exchange medium.
[0003] Patent CN213318053U discloses a copper pipe cutting device for processing air conditioner condensers. The device includes: a workbench; an L-plate fixedly mounted on the top of the workbench; a motor fixedly mounted on the L-plate; a first pulley fixedly mounted on the output shaft of the motor; fixed plates fixedly mounted on one side of the L-plate; and a rotating rod. This invention provides a copper pipe cutting device for processing air conditioner condensers. By setting a moving mechanism, the baffle can maintain a specific distance from the saw blade, thus ensuring that the cut copper pipe meets the requirements. This avoids the need for workers to measure the copper pipe multiple times, simplifying the operation and greatly reducing the measurement error rate. The fixed holes can fix the copper pipe and prevent violent shaking during cutting.
[0004] However, when fixing the copper tube, the aforementioned patent limits the copper tube by fixing the fixing hole, but it cannot adjust the inner diameter of the fixing hole, making it difficult to position copper tubes of different diameters. When the diameter of the copper tube is smaller than the inner diameter of the fixing hole, the positioning effect is poor and the flexibility is poor. Utility Model Content
[0005] The purpose of this utility model is to provide a positioning copper tube cutting device for air conditioner condenser processing, so as to solve the problems mentioned in the background art, which are that the inner diameter of the fixing hole cannot be adjusted, making it difficult to position copper tubes of different diameters. When the diameter of the copper tube is smaller than the inner diameter of the fixing hole, the positioning effect is poor and the flexibility is poor.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a positionable copper pipe cutting device for processing air conditioner condensers, comprising a support box, a connecting frame, a support block, and a limiting block. The connecting frame is fixedly connected to the front and rear sides of the top of the support box. The support block is fixedly connected to the middle of the top of the support box. The limiting block is fixedly connected to the rear side of the top of the support block. A first limiting block is fixedly connected to the lower rear side of the inner wall of the connecting frame. A moving rod is slidably connected between the inner cavities of the first limiting block. An extension rod is fixedly connected to the top of the moving rod. A second limiting block is fixedly connected to the upper rear side of the inner wall of the connecting frame. Rotating shafts are fixedly connected to the left and right sides of the rear rear side of the inner wall of the connecting frame. A clamping arm is rotatably connected to the outer wall of the rotating shaft. A roller is rotatably connected to the bottom end of the clamping arm. A first clamp is rotatably connected to the top end of the clamping arm. A limiting groove is opened at the top end of the extension rod. A second clamp is rotatably connected between the inner walls of the limiting groove.
[0007] As a further description of the above technical solution: The front and rear side walls of the support box have grooves, and an electric push rod is fixedly connected to the bottom of the inner cavity of the groove.
[0008] As a further description of the above technical solution: The bottom end of the movable rod extends through the bottom of the inner cavity of the connecting frame and the top of the support box, and extends into the inner cavity of the groove.
[0009] As a further description of the above technical solution: The bottom end of the movable rod is fixedly connected to the output end of the electric push rod, and the extension rod is slidably connected to the inner cavity of the second limiting block.
[0010] As a further description of the above technical solution: A DC motor is fixedly connected to the rear bottom of the inner cavity of the support block, and a first belt roller is fixedly connected to the output end of the DC motor. A fixing hole is opened on the front top of the support block.
[0011] As a further description of the above technical solution: The front sidewall of the limiting block has a through hole in the middle, and a bearing seat is fixedly connected to the front sidewall of the limiting block. A connecting cylinder is fixedly inserted into the inner cavity of the bearing seat, and a second belt roller is fixedly sleeved on the rear side of the outer sidewall of the connecting cylinder.
[0012] As a further description of the above technical solution: A belt is sleeved between the connecting end of the second belt roller and the connecting end of the first belt roller. A screw is inserted into the front side of the outer side wall of the connecting cylinder. A cutter head is fixedly connected to one end of the screw. Adjusting nuts are screwed to both sides of the outer side wall of the screw.
[0013] Compared with the prior art, the beneficial effects of this utility model are: This positionable copper tube cutting device for air conditioner condenser processing uses a connecting frame on a support box. Inside the connecting frame, a first limiting block and a second limiting block restrict the vertical movement of the moving rod and the extension rod. By setting clamping arms on both sides, when the electric push rod drives the moving rod to rise and fall, the first clamp on the clamping arm simultaneously clamps the copper tube. With the second clamp, copper tubes of different diameters can be clamped, and different copper tubes are kept positioned at the center position. The positioning effect is good and the flexibility is high.
[0014] This positionable copper tube cutting device for air conditioner condenser processing uses a support block between connecting frames. A limiting block is connected to the support block, and a through hole is opened in the limiting block. The limiting block is concentric with the first clamp and the second clamp. A bearing seat is set on the limiting block to connect to a connecting cylinder. An adjustable cutting head is set in the connecting cylinder and contacts the surface of the copper tube. The connecting cylinder is driven to rotate by a DC motor, so that the cutting head can cut the surface of the copper tube evenly and quickly, with good cutting effect. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a copper tube cutting device for processing a positionable air conditioner condenser proposed in this utility model. Figure 2 A schematic diagram of the internal structure of the support box for a copper tube cutting device for processing a positionable air conditioner condenser proposed in this utility model. Figure 3 This is an enlarged schematic diagram of the internal structure of the connecting frame of a copper tube cutting device for processing a positionable air conditioner condenser, as proposed in this utility model. Figure 4 This is an enlarged schematic diagram of the internal structure of the support block of a copper tube cutting device for the processing of a positionable air conditioner condenser proposed in this utility model. Figure 5 This invention presents a schematic diagram of the limiting block structure of a positionable copper tube cutting device for air conditioner condenser processing.
[0016] In the diagram: 100, support box; 110, groove; 120, electric push rod; 200, connecting frame; 210, first limiting block; 220, moving rod; 230, extension rod; 240, second limiting block; 250, rotating shaft; 260, clamping arm; 261, roller; 262, first clamp; 270, limiting groove; 271, second clamp; 300, support block; 310, DC motor; 320, first belt roller; 330, belt; 340, fixing hole; 400, limiting block; 410, through hole; 420, bearing seat; 430, connecting cylinder; 440, second belt roller; 450, screw; 451, cutter head; 452, adjusting nut. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] This utility model provides a positionable copper tube cutting device for processing air conditioner condensers. It offers good positioning and high flexibility, enabling the cutter head to uniformly and rapidly cut the copper tube surface with excellent cutting results. (Please refer to...) Figure 1-5 It includes a support box 100, a connecting frame 200, a support block 300, and a limiting block 400; Please refer to it again. Figure 1-2 The support box 100 is used to connect the support connecting frame 200, the support block 300 and the limiting block 400.
[0021] Please refer to it again. Figure 2-3A first limiting block 210 is fixedly connected to the lower rear side of the inner wall of the connecting frame 200. A moving rod 220 is slidably connected between the inner cavities of the first limiting block 210. An extension rod 230 is fixedly connected to the top of the moving rod 220. A second limiting block 240 is fixedly connected to the upper rear side of the inner wall of the connecting frame 200. Rotating shafts 250 are fixedly connected to the left and right sides of the rear side of the inner wall of the connecting frame 200. A clamping arm 260 is rotatably connected to the outer wall of the rotating shaft 250. A roller 261 is rotatably connected to the bottom end of the clamping arm 260. A first clamp 262 is rotatably connected to the top end of the clamping arm 260. The top end of the long rod 230 has a limiting groove 270, and a second clamp 271 is rotatably connected between the inner side walls of the limiting groove 270. The connecting frame 200 is fixedly connected to the front and rear sides of the top of the support box 100. The connecting frame 200 is used to connect the first limiting block 210 and the second limiting block 240. The first limiting block 210 and the second limiting block 240 are used to limit the movement direction of the moving rod 220 and the extension rod 230. The rotating shaft 250 is used to connect the rotating clamping arm 260. The roller 261 is used to move along the curved surface of the moving rod 220 to achieve synchronous inward and outward clamping.
[0022] Please refer to it again. Figure 4 The support block 300 is fixedly connected to the top center of the support box 100. The support block 300 is used to connect the limit block 400 and the DC motor 310.
[0023] Please refer to it again. Figure 5 The limiting block 400 is fixedly connected to the top rear side of the support block 300, and the limiting block 400 is used to connect the rotating connecting cylinder 430.
[0024] In summary: By setting a connecting frame 200 on the support box 100, and setting a first limiting block 210 and a second limiting block 240 inside the connecting frame 200 to restrict the vertical lifting of the moving rod 220 and the extension rod 230, and by setting clamping arms 260 on both sides, when the electric push rod 120 drives the moving rod 220 to lift and lower, the first clamp 262 on the clamping arm 260 simultaneously clamps the copper tube. With the cooperation of the second clamp 271, copper tubes of different diameters can be clamped, and different copper tubes are kept positioned at the center position. The positioning effect is good and the flexibility is high.
[0025] Please refer to it again. Figure 2 The front and rear side walls of the support box 100 have grooves 110, and an electric push rod 120 is fixedly connected to the bottom of the inner cavity of the groove 110.
[0026] Please refer to it again. Figure 2-3 The bottom end of the moving rod 220 moves through the bottom of the inner cavity of the connecting frame 200 and the top of the support box 100, and extends into the inner cavity of the groove 110.
[0027] Please refer to it again. Figure 2-3The bottom end of the moving rod 220 is fixedly connected to the output end of the electric push rod 120, and the extension rod 230 is slidably connected to the inner cavity of the second limiting block 240.
[0028] Please refer to it again. Figure 4 A DC motor 310 is fixedly connected to the rear side of the bottom of the inner cavity of the support block 300. The output end of the DC motor 310 is fixedly connected to the first belt roller 320. A fixing hole 340 is opened on the front side of the top of the support block 300.
[0029] Please refer to it again. Figure 4-5 The front side wall of the limiting block 400 has a through hole 410 in the middle. A bearing seat 420 is fixedly connected to the front side wall of the limiting block 400. A connecting cylinder 430 is fixedly inserted into the inner cavity of the bearing seat 420. A second belt roller 440 is fixedly sleeved on the rear side of the outer side wall of the connecting cylinder 430.
[0030] Please refer to it again. Figure 4-5 A belt 330 is sleeved between the connecting end of the second belt roller 440 and the connecting end of the first belt roller 320. A screw 450 is inserted into the front side of the outer side wall of the connecting cylinder 430. A cutter head 451 is fixedly connected to one end of the screw 450. Adjusting nuts 452 are screwed to both sides of the outer side wall of the screw 450.
[0031] In summary: By setting a support block 300 between the connecting frames 200, and connecting a limiting block 400 to the support block 300, and opening a through hole 410 in the limiting block 400, which is concentric with the first clamp 262 and the second clamp 271, and setting a bearing seat 420 on the limiting block 400 to connect the connecting cylinder 430, and setting a position-adjustable cutting head 451 inside the connecting cylinder 430 to contact the surface of the copper tube, the connecting cylinder 430 is driven to rotate by a DC motor 310, so that the cutting head 451 can uniformly and quickly cut the surface of the copper tube, and the cutting effect is good.
[0032] In practical use, those skilled in the art will pass the steel pipe through the through hole 410 and the inside of the connecting cylinder 430. The required cutting position corresponds to the position of the cutter head 451. The electric push rod 120 extends, so that the second clamp 271 contacts the bottom of the outer wall of the copper pipe. At the same time, the first clamp 262 clamps the two sides of the copper pipe. Rotate the adjusting nut 452 so that the cutter head 451 is in close contact with the outer wall of the copper pipe. Start the DC motor 310 to drive the connecting cylinder 430 to rotate, and the cutter head 451 will perform rotational cutting on the outer wall of the copper pipe.
[0033] The electric push rod 120 and DC motor 310 of the positioning copper tube cutting device for air conditioner condenser processing of this utility model are both purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0034] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0035] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A positionable copper tube cutting device for processing air conditioner condensers, characterized in that: The system includes a support box (100), a connecting frame (200), a support block (300), and a limiting block (400). The connecting frame (200) is fixedly connected to the front and rear sides of the top of the support box (100). The support block (300) is fixedly connected to the middle of the top of the support box (100). The limiting block (400) is fixedly connected to the rear side of the top of the support block (300). A first limiting block (210) is fixedly connected to the lower rear side of the inner wall of the connecting frame (200). A moving rod (220) is slidably connected between the inner cavities of the first limiting block (210). The top end of the moving rod (220) is fixedly... An extension rod (230) is fixedly connected to the inner side of the connecting frame (200), and a second limiting block (240) is fixedly connected to the upper rear side of the inner side of the connecting frame (200). A rotating shaft (250) is fixedly connected to the left and right sides of the rear side of the inner side of the connecting frame (200). A clamping arm (260) is rotatably connected to the outer side of the rotating shaft (250). A roller (261) is rotatably connected to the bottom end of the clamping arm (260). A first clamp (262) is rotatably connected to the top end of the clamping arm (260). A limiting groove (270) is opened at the top end of the extension rod (230). A second clamp (271) is rotatably connected between the inner side walls of the limiting groove (270).
2. The copper tube cutting device for positioning air conditioner condenser processing according to claim 1, characterized in that: The front and rear side walls of the support box (100) have grooves (110), and an electric push rod (120) is fixedly connected to the bottom of the inner cavity of the groove (110).
3. The copper tube cutting device for positioning air conditioner condenser processing according to claim 2, characterized in that: The bottom end of the movable rod (220) extends through the bottom of the inner cavity of the connecting frame (200) and the top of the support box (100), and extends into the inner cavity of the groove (110).
4. The copper tube cutting device for positioning air conditioner condenser processing according to claim 3, characterized in that: The bottom end of the moving rod (220) is fixedly connected to the output end of the electric push rod (120), and the extension rod (230) is slidably connected to the inner cavity of the second limiting block (240).
5. The copper tube cutting device for positioning air conditioner condenser processing according to claim 1, characterized in that: A DC motor (310) is fixedly connected to the rear side of the bottom of the inner cavity of the support block (300), and a first belt roller (320) is fixedly connected to the output end of the DC motor (310). A fixing hole (340) is opened on the front side of the top of the support block (300).
6. The copper tube cutting device for positioning air conditioner condenser processing according to claim 5, characterized in that: The front sidewall of the limiting block (400) has a through hole (410) in the middle. A bearing seat (420) is fixedly connected to the front sidewall of the limiting block (400). A connecting cylinder (430) is fixedly inserted into the inner cavity of the bearing seat (420). A second belt roller (440) is fixedly sleeved on the rear side of the outer sidewall of the connecting cylinder (430).
7. A positionable copper tube cutting device for air conditioner condenser processing according to claim 6, characterized in that: A belt (330) is sleeved between the connecting end of the second belt roller (440) and the connecting end of the first belt roller (320). A screw (450) is inserted into the front side of the outer wall of the connecting cylinder (430). A cutter head (451) is fixedly connected to one end of the screw (450). Adjusting nuts (452) are screwed to both sides of the outer wall of the screw (450).
Citation Information
Patent Citations
Copper pipe cut-off device for air conditioner condenser machining
CN213318053U