An aluminum profile cutting device capable of surface treatment

Abstract

The application relates to the technical field of aluminum profile processing equipment, and discloses an aluminum profile cutting device capable of surface treatment, which comprises a platform, two groups of symmetrical drive roller sets are fixedly installed on the upper side of the platform, and a treatment box is fixedly connected to the outer side of one of the drive roller sets. The aluminum profile cutting device capable of surface treatment drives the aluminum profile to move through the drive roller sets, so that the aluminum profile sequentially passes through a surface cleaning assembly and an atomization assembly. At this time, the cleaning brush disc can effectively remove dust, oil stains and other impurities on the surface of the aluminum profile, prevents the impurities from affecting the cutting blade, ensures smooth cutting and accurate direction, improves the aluminum profile processing quality, and meanwhile, the atomization spray head synchronously sprays water mist to suppress dust raising. After that, a conical hopper, a filtering assembly and a water injection assembly form a water circulation system, water resources are recycled, production cost is reduced, impurities in sewage are collected and cleaned by the collecting drawer and the filtering plate, the filtering effect is ensured, and the water resource recycling is guaranteed.

Description

Technical Field

[0001] This application relates to the technical field of aluminum profile processing equipment, specifically to an aluminum profile cutting device capable of surface treatment. Background Technology

[0002] Aluminum profiles are products made from aluminum and other alloying elements. They are typically first processed into castings, forgings, plates, strips, tubes, bars, and profiles, and then manufactured through processes such as cold bending, sawing, drilling, assembly, and coloring. The main metallic element is aluminum, with the addition of various alloying elements to improve its properties. Cutting is one of the most critical processes in aluminum profile manufacturing, directly affecting the subsequent performance and quality of the aluminum profile.

[0003] An existing patent (publication number: CN219402519U) discloses an aluminum profile cutting device. It includes a cutting table, a first electric telescopic rod on the upper surface of the vertical plate, a fixed seat at the end of the telescopic arm of the first electric telescopic rod, a motor on one side of the fixed seat, grooves on the upper surface of the support plate, a fixed clamping plate near the front end of each groove, a telescopic arm of a second electric telescopic rod that passes through the groove, and a movable clamping plate at its end, and a drawer in the storage slot.

[0004] In the above solution, both ends of the aluminum profile to be cut are stably clamped. However, during storage and transportation, dust, oil and other impurities inevitably adhere to the surface of the aluminum profile. During the cutting process, these deposits will stick to the cutting blade or hinder the cutting movement of the cutting blade. Once the cutting blade is affected by the deposits, it will not only cause the cutting process to be unsmooth, but also easily cause the cutting blade to deviate from the predetermined cutting path of the aluminum profile, resulting in a deviation in the cutting direction. This will lead to an irregular cut surface, which will seriously affect the processing quality and subsequent use of the aluminum profile. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides an aluminum profile cutting device capable of surface treatment. This device effectively removes dust, oil, and other impurities from the aluminum profile surface, preventing them from affecting the cutting blade, ensuring smooth and accurate cutting, and improving the processing quality of the aluminum profile. It also forms a water circulation system to achieve water resource recycling and reduce production costs, thus solving the problems mentioned in the background technology.

[0006] To achieve the above objectives, this application provides the following technical solution: an aluminum profile cutting device capable of surface treatment, comprising a platform, on the upper side of which two sets of symmetrical drive rollers are fixedly installed, a processing box being fixedly connected to the outer side of one of the drive roller sets, a surface cleaning assembly being provided on the inner side of the processing box, the surface cleaning assembly including a first hydraulic rod fixedly embedded in the upper side of the processing box, a drive motor being provided at the output end of the first hydraulic rod, a cleaning brush being fixedly connected to the output end of the drive motor, and an atomizing assembly being provided on the inner side of the processing box, the atomizing assembly including two through-holes fixedly connected to the inner side of the processing box. Two sets of symmetrical atomizing nozzles are fixedly installed on the outer sides of the two water pipes. A connecting pipe is provided on the outer side of the treatment box, and both ends of the connecting pipe pass through the inner side of the treatment box and are fixedly connected to the outer side of the water pipe. A notch is opened on the inner side of the drive roller group on the right side, and a conical funnel is fixedly connected to the inner side of the notch. A filter assembly is provided at the bottom of the conical funnel. A water injection assembly is provided inside the platform. The water injection assembly includes a water tank fixedly connected to the inner side of the platform. A water pump is fixedly installed on the outer side of the water tank. The output end of the water pump is fixedly connected to a water injection pipe, and the other end of the water injection pipe is fixedly connected to the outer side of the connecting pipe.

[0007] The above scheme uses a drive roller assembly to move the aluminum profile, which then passes through the surface cleaning assembly and the atomizing assembly in sequence. At this time, the cleaning brush can effectively remove dust, oil and other impurities from the surface of the aluminum profile, preventing them from affecting the cutting blade, ensuring smooth and accurate cutting, and improving the processing quality of the aluminum profile. At the same time, the atomizing nozzle sprays water mist to suppress dust. Then, the conical funnel, the filter assembly and the water injection assembly form a water circulation system to realize the recycling of water resources and reduce production costs.

[0008] Furthermore, the output end of the first hydraulic rod is fixedly connected to a protective box, and the outside of the drive motor is fixedly connected to the inside of the protective box.

[0009] The above-mentioned solution provides a protective enclosure to seal and protect the drive motor, preventing moisture erosion and effectively blocking dust and oil splashed during cleaning, thus preventing them from entering the drive motor, reducing the risk of motor failure, and extending its service life.

[0010] Furthermore, a removable inspection panel is installed on the outside of the protective box.

[0011] The above-mentioned solution provides a convenient maintenance channel for the detachable inspection plate, shortens the equipment maintenance cycle, and allows for the inspection, repair and maintenance of internal components such as drive motors, thereby improving equipment maintenance efficiency and reducing downtime.

[0012] Furthermore, the filtration assembly includes a filter box fixedly connected to the upper side of the water tank, and the inner wall of the filter box is connected to the conical funnel and the inner wall of the water tank.

[0013] The above-mentioned scheme connects the filter box to the conical funnel and the water tank, allowing the wastewater generated from cleaning aluminum profiles to flow smoothly into the water tank. At the same time, the wastewater is filtered, impurities are separated, the quality of the return water is guaranteed, and the normal operation of the water circulation system is maintained.

[0014] Furthermore, a collection tray is slidably connected to the inner side of the filter box, and a filter plate is fixedly connected to the inner side of the collection tray.

[0015] The above solution facilitates the collection and cleaning of impurities in wastewater by setting up a collection tray and a filter plate. When the filter plate traps a large amount of impurities, the collection tray can be directly pulled out for cleaning. The operation is simple and convenient, ensuring the filtration effect and guaranteeing the recycling of water resources.

[0016] Furthermore, a frame is fixedly connected to the upper side of each of the two platforms, a second hydraulic rod is fixedly embedded in the upper side of each of the two frames, a mounting bracket is fixedly connected to the output end of each of the two second hydraulic rods, and a pressure roller is rotatably connected to the inner side of each of the two mounting brackets.

[0017] Through the above scheme, the height of the second hydraulic rod can be adjusted to make it fit tightly against the aluminum profile, stably clamping the aluminum profile and preventing it from shaking or shifting during the cutting process, thus ensuring cutting accuracy and improving cutting quality and efficiency.

[0018] Furthermore, a bracket is fixedly connected to the upper side of the platform, and a third hydraulic rod is fixedly embedded in the upper side of the bracket, with a cutting tool fixedly connected to the output end of the third hydraulic rod.

[0019] Through the above solution, the height of the cutting tool can be flexibly adjusted to meet the cutting needs of aluminum profiles of different sizes. With the stable support of the bracket, the cutting tool can be made to run smoothly and achieve precise cutting.

[0020] Furthermore, two symmetrical water-blocking curtains are fixedly installed on the outside of the processing box.

[0021] The above solution effectively blocks splashing water during the atomization spraying process inside the treatment box, preventing water from splashing out and polluting the working environment, avoiding water from affecting the normal operation of other equipment, ensuring the safety of operators, and improving the cleanliness of the working environment.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects: This aluminum profile cutting device, capable of surface treatment, moves the aluminum profile through a drive roller assembly, causing it to pass sequentially through a surface cleaning component and an atomizing component. The cleaning brush effectively removes dust, oil, and other impurities from the aluminum profile surface, preventing them from affecting the cutting blade and ensuring smooth, accurate cutting, thus improving the processing quality of the aluminum profile. Simultaneously, the atomizing nozzle sprays water mist to suppress dust. Afterwards, a conical funnel, a filter component, and a water injection component form a water circulation system, enabling water resource recycling and reducing production costs. The collection drawer and filter plate facilitate the collection and cleaning of impurities in the wastewater, ensuring filtration effectiveness and guaranteeing water resource recycling. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the entire application; Figure 2 This is a cross-sectional structural diagram of the entire application; Figure 3 This is a three-dimensional structural diagram of the frame, the second hydraulic rod, and the pressure roller of this application; Figure 4 This is a three-dimensional structural diagram of the processing box, conical funnel, filter assembly, and water injection assembly of this application; Figure 5 This is a schematic diagram of the internal structure of the water injection component and the surface cleaning component of this application; Figure 6 This is a three-dimensional structural diagram of the filtering component of this application.

[0024] In the picture: 1. Platform; 2. Drive roller assembly; 3. Processing box; 4. Surface cleaning assembly; 401. First hydraulic rod; 402. Protective box; 403. Drive motor; 404. Cleaning brush; 405. Inspection plate; 5. Atomizing assembly; 501. Water pipe; 502. Atomizing nozzle; 503. Connecting pipe; 6. Conical funnel; 7. Filter assembly; 701. Filter box; 702. Collection drawer; 703. Filter plate; 8. Water injection assembly; 801. Water tank; 802. Water pump; 803. Water injection pipe; 9. Frame; 10. Second hydraulic rod; 11. Mounting bracket; 12. Pressure roller; 13. Support; 14. Third hydraulic rod; 15. Cutting tool; 16. Water-blocking curtain. Detailed Implementation

[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0026] Please see Figure 2 , Figure 4 and Figure 5 This embodiment of an aluminum profile cutting device capable of surface treatment includes a platform 1. Two sets of symmetrical drive roller groups 2 are fixedly installed on the upper side of the platform 1. The drive roller groups 2 contain drive rollers and motors, thereby efficiently driving the aluminum profile to the cutting assembly. A processing box 3 is fixedly connected to the outer side of one of the drive roller groups 2. A surface cleaning assembly 4 is provided on the inner side of the processing box 3. The surface cleaning assembly 4 includes a first hydraulic rod 401 fixedly embedded in the upper side of the processing box 3. The first hydraulic rod 401 can drive a protective box 402 to drive a drive motor 403 and a cleaning brush 404 to move downward. At this time, the first hydraulic rod 401 can adjust the pressure of the cleaning brush 404 on the aluminum profile cleaning according to actual needs, thereby protecting the aluminum profile while ensuring the cleaning effect. The output end of the first hydraulic rod 401 is provided with a drive motor 403, and the output end of the drive motor 403 is fixedly connected to a cleaning brush 404. The brush 404, driven by the aforementioned drive motor 403, effectively removes dust, oil, and other impurities from the surface of the aluminum profile, preventing them from affecting the cutting blade, ensuring smooth and accurate cutting, and improving the processing quality of the aluminum profile. The output end of the first hydraulic rod 401 is fixedly connected to a protective box 402, and the outside of the drive motor 403 is fixedly connected to the inside of the protective box 402. The aforementioned protective box 402 provides a sealed protection for the drive motor 403, isolating it from moisture corrosion and effectively blocking dust and oil splashed during the cleaning process, preventing them from entering the drive motor 403, reducing the risk of motor failure, and extending its service life. A removable maintenance plate 405 is installed on the outside of the protective box 402, providing a convenient maintenance channel, shortening the equipment maintenance cycle, and allowing for the inspection, repair, and maintenance of internal components such as the drive motor 403, improving equipment maintenance efficiency and reducing downtime.

[0027] Please see Figure 2 , Figure 4 and Figure 5The processing box 3 is equipped with an atomizing component 5 inside. The atomizing component 5 includes two water pipes 501 fixedly connected to the inside of the processing box 3. Two sets of symmetrical atomizing nozzles 502 are fixedly installed on the outside of the two water pipes 501. The atomizing nozzles 502 spray water mist synchronously to suppress dust. The processing box 3 is equipped with a connecting pipe 503 on the outside. Both ends of the connecting pipe 503 pass through the inside of the processing box 3 and are fixedly connected to the outside of the water pipes 501. The right drive roller group 2 has a notch on the inside. A conical funnel 6 is fixedly connected to the inside of the notch. A filter component 7 is provided at the bottom of the conical funnel 6. The platform 1 is equipped with a water injection component 8 inside. The water injection component 8 includes a water tank 801 fixedly connected to the inside of the platform 1. A water pump 802 is fixedly installed on the outside of the water tank 801. The output end of the water pump 802 is fixedly connected to the water injection pipe 803, and the other end of the water injection pipe 803 is fixedly connected to the outside of the connecting pipe 503.

[0028] Please see Figure 2 , Figure 4 and Figure 6 The filter assembly 7 includes a filter box 701 fixedly connected to the upper side of the water tank 801. The inner wall of the filter box 701 is connected to the conical funnel 6 and the inner wall of the water tank 801. The filter box 701 connects the conical funnel 6 and the water tank 801, allowing the wastewater generated from cleaning aluminum profiles to flow smoothly into the water tank 801. At the same time, the wastewater is filtered, impurities are separated, the quality of the return water is ensured, and the normal operation of the water circulation system is maintained. A collection tray 702 is slidably connected to the inner side of the filter box 701, and a filter plate 703 is fixedly connected to the inner side of the collection tray 702. The collection tray 702 and the filter plate 703 facilitate the collection and cleaning of impurities in the wastewater. When the filter plate 703 traps a large amount of impurities, the collection tray 702 can be directly pulled out for cleaning. The operation is simple and convenient, ensuring the filtration effect and guaranteeing the recycling of water resources.

[0029] Please see Figure 1 , Figure 2 and Figure 3Both platforms 1 are fixedly connected to the upper side of a frame 9. A second hydraulic rod 10 is fixedly embedded in the upper side of each frame 9. The output ends of both second hydraulic rods 10 are fixedly connected to mounting brackets 11. Pressure rollers 12 are rotatably connected to the inner sides of both mounting brackets 11. The second hydraulic rods 10 can adjust the height of the pressure rollers 12, ensuring they fit tightly against the aluminum profile and stably clamp the profile, preventing it from shaking or shifting during cutting, thus guaranteeing cutting accuracy and improving cutting quality and efficiency. A bracket 13 is fixedly connected to the upper side of each platform 1. A third hydraulic rod 14 is fixedly embedded in the upper side of the bracket 13. The output end of the three hydraulic rods 14 is fixedly connected to the cutting blade 15. The height of the cutting blade 15 can be flexibly adjusted by the third hydraulic rod 14 to adapt to the cutting needs of aluminum profiles of different sizes. With the stable support of the bracket 13, the cutting blade 15 is ensured to run smoothly and achieve precise cutting. Two symmetrical water-blocking curtains 16 are fixedly installed on the outside of the treatment box 3. The water-blocking curtains 16 can effectively block the water splashing during the atomization spraying process in the treatment box 3, prevent water splashing out and polluting the working environment, avoid water splashing affecting the normal operation of other equipment, and at the same time ensure the safety of operators and improve the cleanliness of the working environment.

[0030] In this embodiment, an aluminum profile cutting device capable of surface treatment is provided. The aluminum profile is moved by the drive roller group 2, and passes through the surface cleaning component 4 and the atomizing component 5 in sequence. At this time, the cleaning brush 404 can effectively remove dust, oil and other impurities from the surface of the aluminum profile, preventing them from affecting the cutting blade, ensuring smooth cutting and accurate direction, and improving the processing quality of the aluminum profile. At the same time, the atomizing nozzle 502 sprays water mist to suppress dust. Then, the conical funnel 6, the filter component 7 and the water injection component 8 form a water circulation system to realize the recycling of water resources and reduce production costs. Meanwhile, the collection drawer 702 and the filter plate 703 facilitate the collection and cleaning of impurities in the wastewater, ensuring the filtration effect and guaranteeing the recycling of water resources.

[0031] The working principle of the above embodiment is as follows: The aluminum profile is conveyed to the processing box 3 by the drive roller group 2. At this time, the second hydraulic rod 10 drives the pressure roller 12 to press the two ends of the aluminum profile to eliminate vibration displacement. Then, the first hydraulic rod 401 drives the cleaning brush 404 to press down and contact the surface of the profile. Under the drive of the drive motor 403, it rotates at high speed to remove oil stains and attachments. The atomizing nozzle 502, which starts at the same time, sprays water mist to wrap the debris and suppress dust diffusion. The wastewater containing debris is guided into the filter box 70 through the conical funnel 6. 1. When solid impurities in the wastewater are trapped in the collection tray 702 by the filter plate 703, the filtrate flows into the water tank 801, is pressurized by the water pump 802, and is pumped back to the atomizing component 5 through the water injection pipe 803 to form a water circulation. Then, the third hydraulic rod 14 precisely controls the cutting blade 15 to cut along the predetermined path. At the same time, the water-blocking curtain 16 completely encloses the working area to prevent water mist from overflowing. During maintenance, the drive motor 403 is contacted through the inspection plate 405, and the collection tray 702 is pulled out to clean the impurities, achieving efficient and continuous operation.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0033] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface-treated aluminum profile cutting device, comprising a platform (1), characterized in that: Two sets of symmetrical drive roller groups (2) are fixedly installed on the upper side of the platform (1). A processing box (3) is fixedly connected to the outer side of one of the drive roller groups (2). A surface cleaning component (4) is provided on the inner side of the processing box (3). The surface cleaning component (4) includes a first hydraulic rod (401) fixedly embedded on the upper side of the processing box (3). A drive motor (403) is provided at the output end of the first hydraulic rod (401). A cleaning brush (404) is fixedly connected to the output end of the drive motor (403). An atomizing component (5) is provided on the inner side of the processing box (3). The atomizing component (5) includes two water pipes (501) fixedly connected to the inner side of the processing box (3). Two sets of symmetrical atomizing nozzles are fixedly installed on the outer side of each of the two water pipes (501). (502), the outer side of the processing box (3) is provided with a connecting pipe (503), and both ends of the connecting pipe (503) pass through the inner side of the processing box (3) and are fixedly connected to the outer side of the water pipe (501). The inner side of the right drive roller group (2) is provided with a notch, and a conical funnel (6) is fixedly connected to the inner side of the notch. A filter assembly (7) is provided at the bottom of the conical funnel (6). A water injection assembly (8) is provided inside the platform (1). The water injection assembly (8) includes a water tank (801) fixedly connected to the inner side of the platform (1). A water pump (802) is fixedly installed on the outer side of the water tank (801). The output end of the water pump (802) is fixedly connected to the water injection pipe (803), and the other end of the water injection pipe (803) is fixedly connected to the outer side of the connecting pipe (503).

2. The aluminum profile cutting device capable of surface treatment according to claim 1, characterized in that: The output end of the first hydraulic rod (401) is fixedly connected to a protective box (402), and the outside of the drive motor (403) is fixedly connected to the inside of the protective box (402).

3. The aluminum profile cutting device capable of surface treatment according to claim 2, characterized in that: The protective box (402) is equipped with a removable maintenance plate (405) on its outside.

4. The aluminum profile cutting device capable of surface treatment according to claim 1, characterized in that: The filter assembly (7) includes a filter box (701) fixedly connected to the upper side of the water tank (801), and the inner wall of the filter box (701) is connected to the conical funnel (6) and the inner wall of the water tank (801).

5. The aluminum profile cutting device capable of surface treatment according to claim 4, characterized in that: The filter box (701) is slidably connected to a collection tray (702), and the collection tray (702) is fixedly connected to a filter plate (703).

6. The aluminum profile cutting device capable of surface treatment according to claim 1, characterized in that: A frame (9) is fixedly connected to the upper side of each of the two platforms (1), and a second hydraulic rod (10) is fixedly embedded in the upper side of each of the two frames (9). A mounting bracket (11) is fixedly connected to the output end of each of the two second hydraulic rods (10), and a pressure roller (12) is rotatably connected to the inner side of each of the two mounting brackets (11).

7. The aluminum profile cutting device capable of surface treatment according to claim 1, characterized in that: A bracket (13) is fixedly connected to the upper side of the platform (1), and a third hydraulic rod (14) is fixedly embedded on the upper side of the bracket (13), and a cutting tool (15) is fixedly connected to the output end of the third hydraulic rod (14).

8. The aluminum profile cutting device capable of surface treatment according to claim 1, characterized in that: Two symmetrical water-blocking curtains (16) are fixedly installed on the outside of the treatment box (3).

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