Cutting wire threading guide mechanism with multidirectional fitting structure
Patent Information
- Application Number
- CN202522071538.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-09-26
AI Technical Summary
然而,这种穿丝导向机构采用将导向管插入固定孔位的方式进行对接,对各部件的安装精度要求较高,对接过程中容易发生碰撞和磨损,容易发生故障
[0037]该切割丝穿丝导向机构通过丝杆升降驱动组件带动转接载托组件上升或下降,进而使输送牵引组件和输送导向组件一同升降,可根据实际需求调整高度,适应不同工况和操作要求,提高了机构的通用性和灵活性,横向定位组件的定位座块和定位动块相互配合,在导向芯管底端与冷却水嘴对接时,对导向芯管底端进行定位,使导向芯管与冷却水嘴对接准确且稳定,确保导向芯管内的切割丝顺利进入冷却水嘴中,便于对切割丝进行自动穿丝操作,提高穿丝的准确性和可靠性,减少人工干预,提高生产效率。
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Figure CN224879538U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to wire electrical discharge cutting equipment, and more particularly to a wire threading and guiding mechanism with a multi-directional mating structure. Background Technology
[0002] Patent document CN220921171U discloses an automatic wire threading guide mechanism, which includes an upper wire threading mechanism, a lower wire threading mechanism, and a lifting drive mechanism. The lifting drive mechanism can drive the upper wire threading mechanism and / or the lower wire threading mechanism to rise and fall to achieve docking or separation between the two. A guide tube capable of penetrating a small-diameter hole in the workpiece is provided between the upper and lower wire threading mechanisms. By setting a guide tube capable of penetrating a small-diameter hole in the workpiece, docking of the upper and lower wire threading mechanisms is achieved, thereby realizing automatic wire threading. However, this wire threading guide mechanism uses the method of inserting the guide tube into a fixed hole for docking, which requires high installation accuracy of each component. Collisions and wear are prone to occur during docking, making malfunctions likely. Therefore, it is necessary to optimize its structure to overcome the above-mentioned defects. Utility Model Content
[0003] The purpose of this invention is to provide a wire threading and guiding mechanism with a multi-directional mating structure to improve the stability of its docking process.
[0004] The technical solution adopted by this utility model to solve its technical problem is:
[0005] A wire threading and guiding mechanism with a multi-directional mating structure, comprising:
[0006] A support load-bearing assembly is installed in the cutting equipment and has a load-bearing space inside;
[0007] The adapter support assembly is installed in the support bearing assembly via a vertical lifting structure and can rise or fall within the support bearing assembly.
[0008] A lifting drive assembly is installed in the support and bearing assembly and cooperates with the transfer carrier assembly through a transmission structure. The lifting drive assembly drives the transfer carrier assembly to rise or fall.
[0009] The conveying traction assembly is installed in the transfer carrier assembly and can rise or fall together with the transfer carrier assembly. It has a cutting wire conveying channel inside, and the cutting wire is pulled by the conveying traction section.
[0010] A conveyor guide assembly is installed in the transfer carrier assembly and can rise or fall together with the transfer carrier assembly. It is connected to the conveyor traction assembly and guides the cutting wire output from the conveyor traction assembly.
[0011] A cooling spray assembly is installed in the support and bearing assembly and corresponds to the position of the conveying guide assembly. When the conveying guide assembly rises or falls, it can approach or move away from the cooling spray assembly. The cutting wire inside the assembly can pass through the cooling spray assembly and be sprayed with coolant by the cooling spray assembly.
[0012] A lateral positioning component is installed in the support and bearing component and corresponds to the cooling spray component and the conveying guide component. The lateral positioning component positions the conveying guide component so that it docks with the cooling spray component.
[0013] Specifically, the supporting load-bearing components include:
[0014] A support base frame is arranged laterally, and the cooling spray assembly and the lateral positioning assembly are installed in the support base frame;
[0015] A support frame is installed on top of a support base and extends upwards from the support base, and a transfer support assembly is installed in the support frame;
[0016] A support frame is arranged laterally and installed on top of a support stand, and a lifting drive assembly is installed in the support frame.
[0017] The transfer carrier assembly includes:
[0018] The support side frame is located outside the support frame and between the support base frame and the support top frame;
[0019] The adapter rails are provided in pairs, each arranged vertically and installed on the side of the support frame. They cooperate with the carrier side frame through a slider, allowing the carrier side frame to rise or fall along the adapter rails.
[0020] The lifting drive component includes:
[0021] The lifting motor is installed in the support top frame and is located on both sides of the support frame, along with the load side frame.
[0022] The lifting screw is arranged vertically, with one end mounted in the support top frame via a bearing and the other end mounted in the carrier side frame via a transmission nut. It can rotate in the carrier side frame. The power output shaft of the lifting motor cooperates with the lifting screw via a transmission belt, which can drive the lifting screw to rotate and drive the carrier side frame to rise or fall along the transfer guide rail.
[0023] The conveyor traction assembly includes:
[0024] A traction motor is installed at one end of the carrier side frame and can rise or fall together with the carrier side frame.
[0025] The traction guide wheel is connected to the power output shaft of the traction motor, and the traction guide wheel is driven to rotate by the traction motor;
[0026] A clamping cylinder is installed at the other end of the carrier side frame and can rise or fall together with the carrier side frame.
[0027] The clamping guide wheel is installed at the end of the piston rod of the clamping cylinder and can rotate at the end of the piston rod. The clamping cylinder drives the clamping guide wheel to move closer to or away from the traction guide wheel, forming a cutting wire conveying channel between the traction guide wheel and the clamping guide wheel. The traction guide wheel and the clamping guide wheel pull the cutting wire.
[0028] The conveyor guide assembly includes:
[0029] The guide core tube is arranged vertically and installed on the side of the support frame via an adapter block. Its top end is connected to the pressure guide wheel and the traction guide wheel. The cutting wire output from between the pressure guide wheel and the traction guide wheel enters the guide core tube and is guided by the guide core tube during its conveying process. The bottom end of the guide core tube is connected to the cooling spray assembly, and the cutting wire output from the guide core tube enters the cooling spray assembly.
[0030] The cooling jet assembly includes:
[0031] The cooling water nozzle is installed in the support base and is connected to the coolant supply equipment. It is positioned at the bottom of the guide tube. After the cutting wire output from the guide tube enters the cooling water nozzle, the cooling water nozzle sprays coolant onto it.
[0032] The lateral positioning components include:
[0033] The positioning block is installed in the support base and located on the side of the cooling water nozzle. When the bottom end of the guide tube is connected to the cooling water nozzle, the positioning block abuts against one side of the guide tube.
[0034] A positioning cylinder is installed in the support base and located on the other side of the cooling water nozzle;
[0035] The positioning block is installed at the end of the piston rod of the positioning cylinder. The positioning cylinder drives the positioning block to move. When the bottom end of the guide core tube is connected with the cooling water nozzle, the positioning block abuts against the other side of the guide core tube. The positioning block and the positioning seat block position the bottom end of the guide core tube, so that the guide core tube is accurately and stably connected with the cooling water nozzle, and the cutting wire in the guide core tube can smoothly enter the cooling water nozzle, which facilitates the automatic wire threading operation.
[0036] The advantages of this utility model are:
[0037] This wire threading and guiding mechanism uses a lead screw lifting drive assembly to raise or lower the transfer carrier assembly, thereby causing the conveying traction assembly and the conveying guide assembly to rise and fall together. The height can be adjusted according to actual needs to adapt to different working conditions and operational requirements, improving the versatility and flexibility of the mechanism. The positioning seat block and positioning moving block of the transverse positioning assembly cooperate with each other to position the bottom end of the guide core tube when it connects with the cooling water nozzle, ensuring accurate and stable connection between the guide core tube and the cooling water nozzle. This ensures that the cutting wire inside the guide core tube smoothly enters the cooling water nozzle, facilitating automatic wire threading, improving the accuracy and reliability of wire threading, reducing manual intervention, and increasing production efficiency. Attached Figure Description
[0038] Figure 1 This is a front structural schematic diagram of the cutting wire threading and guiding mechanism with a multi-directional mating structure proposed in this utility model;
[0039] Figure 2 This is a schematic diagram of the rear structure of the guide mechanism. Detailed Implementation
[0040] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0041] like Figure 1 , Figure 2As shown, the wire threading and guiding mechanism with a multi-directional cooperation structure proposed in this utility model includes a support and bearing assembly, a transfer carrier assembly, a lifting drive assembly, a conveying and traction assembly, a conveying and guiding assembly, a cooling and spraying assembly, and a transverse positioning assembly. The support and bearing assembly is installed in the cutting equipment and has a bearing space inside. The transfer carrier assembly is installed in the support and bearing assembly through a vertical lifting structure and can rise or fall within the support and bearing assembly. The lifting drive assembly is installed in the support and bearing assembly and cooperates with the transfer carrier assembly through a transmission structure, driving the transfer carrier assembly to rise or fall. The conveying and traction assembly is installed in the transfer carrier assembly and can rise or fall together with the transfer carrier assembly. It has a wire conveying channel inside. The cutting wire is pulled by the conveying traction section. The conveying guide component is installed in the transfer carrier component and can rise or fall together with the transfer carrier component. It is connected to the conveying traction component and guides the cutting wire output from the conveying traction component. The cooling spray component is installed in the support carrier component and corresponds to the position of the conveying guide component. When the conveying guide component rises or falls, it can move closer to or away from the cooling spray component. The cutting wire inside can pass through the cooling spray component and the cooling spray component sprays coolant onto the cutting wire. The lateral positioning component is installed in the support carrier component and corresponds to the position of the cooling spray component and the conveying guide component. The lateral positioning component positions the conveying guide component so that it docks with the cooling spray component.
[0042] In this embodiment, the support and bearing assembly includes a support base frame 110, a support upright frame 120, and a support top frame 130. The support base frame is arranged laterally, and the cooling spray assembly and the lateral positioning assembly are installed in the support base frame. The support upright frame is installed on the top of the support base frame and extends upwards from the support base frame. The transfer carrier assembly is installed in the support upright frame, and the support top frame is arranged laterally and installed on the top of the support upright frame. The lifting drive assembly is installed in the support top frame.
[0043] The transfer support assembly includes a support side frame 210 and a transfer guide rail 220. The support side frame is located outside the support frame and between the support base frame and the support top frame. There is a pair of transfer guide rails, each of which is arranged vertically and installed on the side of the support frame. The transfer guide rails cooperate with the support side frame through a slider, so that the support side frame can rise or fall along the transfer guide rail.
[0044] The lifting drive assembly includes a lifting motor 310 and a lifting screw 320. The lifting motor is installed in the support top frame and is located on both sides of the support frame along with the carrier side frame. The lifting screw is arranged vertically, with one end installed in the support top frame via a bearing and the other end installed in the carrier side frame via a transmission nut. It can rotate in the carrier side frame. The power output shaft of the lifting motor is connected to the lifting screw via a transmission belt, which can drive the lifting screw to rotate and drive the carrier side frame to rise or fall along the transfer guide rail.
[0045] The conveying traction assembly includes a traction motor 410, a traction guide wheel 420, a clamping cylinder 430, and a clamping guide wheel 440. The traction motor is installed at one end of the carrier side frame and can rise or fall together with the carrier side frame. The traction guide wheel is connected to the power output shaft of the traction motor, and the traction motor drives the traction guide wheel to rotate. The clamping cylinder is installed at the other end of the carrier side frame and can rise or fall together with the carrier side frame. The clamping guide wheel is installed at the end of the piston rod of the clamping cylinder and can rotate at the end of the piston rod. The clamping cylinder drives the clamping guide wheel to approach or move away from the traction guide wheel, forming a cutting wire conveying channel between the traction guide wheel and the clamping guide wheel. The traction guide wheel and the clamping guide wheel pull the cutting wire.
[0046] The conveying and guiding assembly includes a guide core tube 500, which is arranged vertically and installed on the side of the carrier side frame via an adapter block. Its top end is connected to the pressure guide wheel and the traction guide wheel. The cutting wire output from between the pressure guide wheel and the traction guide wheel enters the guide core tube and is guided by the guide core tube during the conveying process. The bottom end of the guide core tube is connected to the cooling spray assembly, and the cutting wire output from the guide core tube enters the cooling spray assembly.
[0047] The cooling spray assembly includes a cooling water nozzle 600, which is installed in a support base and is connected to the coolant supply equipment. It is positioned at the bottom of the guide tube. After the cutting wire output from the guide tube enters the cooling water nozzle, the cooling water nozzle sprays coolant onto it.
[0048] The lateral positioning assembly includes a positioning seat block 710, a positioning cylinder 720, and a positioning moving block 730. The positioning seat block is installed in the support base and is located on one side of the cooling water nozzle. When the bottom end of the guide core tube is connected to the cooling water nozzle, the positioning seat block abuts against one side of the guide core tube. The positioning cylinder is installed in the support base and is located on the other side of the cooling water nozzle. The positioning moving block is installed at the end of the piston rod of the positioning cylinder. The positioning cylinder drives the positioning moving block to move. When the bottom end of the guide core tube is connected to the cooling water nozzle, the positioning moving block abuts against the other side of the guide core tube. The positioning moving block and the positioning seat block position the bottom end of the guide core tube, so that the guide core tube is accurately and stably connected to the cooling water nozzle, and the cutting wire in the guide core tube smoothly enters the cooling water nozzle.
[0049] In the description of this utility model, it should be noted that when terms such as "upper," "lower," "inner," "outer," "left," and "right" appear to indicate orientation or positional relationships, they should be understood as being based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships commonly used when the product of this utility model is in use, or the orientation or positional relationships commonly understood by those skilled in the art. These terms are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, when terms such as "first" and "second" appear, they are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, it should also be noted that unless otherwise explicitly specified and limited, terms such as "installation," "setting," and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
Claims
1. A wire threading and guiding mechanism for cutting wires with a multi-directional mating structure, characterized in that, include: A support load-bearing assembly is installed in the cutting equipment and has a load-bearing space inside; The adapter support assembly is installed in the support bearing assembly via a vertical lifting structure and can rise or fall within the support bearing assembly. A lifting drive assembly is installed in the support load assembly and cooperates with the transfer load assembly through a transmission structure; A conveying traction assembly is installed in the transfer carrier assembly and can rise or fall together with the transfer carrier assembly. It has a cutting wire conveying channel inside. A conveyor guide assembly is installed in the transfer carrier assembly and can rise or fall together with the transfer carrier assembly. It is connected to the conveyor traction assembly. A cooling jet assembly is installed in the support and bearing assembly and corresponds to the position of the conveying guide assembly. When the conveying guide assembly rises or falls, it can approach or move away from the cooling jet assembly, and the internal cutting wires can pass through the cooling jet assembly. A lateral positioning component is installed in the support and bearing component and corresponds to the position of the cooling spray component and the conveying guide component.
2. The wire threading and guiding mechanism with a multi-directional mating structure according to claim 1, characterized in that, The supporting load-bearing components include: A support base frame is arranged laterally, and the cooling spray assembly and the lateral positioning assembly are installed in the support base frame; A support frame is installed on top of a support base and extends upwards from the support base, and a transfer support assembly is installed in the support frame; A support frame is arranged laterally and installed on top of a support stand, and a lifting drive assembly is installed in the support frame.
3. The wire threading and guiding mechanism with a multi-directional mating structure according to claim 2, characterized in that, The transfer carrier assembly includes: The support side frame is located outside the support frame and between the support base frame and the support top frame; The adapter rails are provided in pairs, each arranged vertically and installed on the side of the support frame, and cooperate with the side frame of the carrier through a slider.
4. The wire threading and guiding mechanism with a multi-directional mating structure according to claim 3, characterized in that, The lifting drive component includes: The lifting motor is installed in the support top frame and is located on both sides of the support upright, along with the load side frame; The lifting screw is arranged vertically, with one end mounted in the support top frame via a bearing and the other end mounted in the carrier side frame via a transmission nut. It can rotate in the carrier side frame. The power output shaft of the lifting motor is connected to the lifting screw via a transmission belt.
5. A wire threading and guiding mechanism with a multi-directional mating structure according to claim 3, characterized in that, The conveyor traction assembly includes: A traction motor is installed at one end of the carrier side frame and can rise or fall together with the carrier side frame. The traction guide wheel is connected to the power output shaft of the traction motor, and the traction guide wheel is driven to rotate by the traction motor; A clamping cylinder is installed at the other end of the carrier side frame and can rise or fall together with the carrier side frame. A clamping guide wheel is installed at the end of the piston rod of the clamping cylinder and can rotate at the end of the piston rod, forming a cutting wire conveying channel between the traction guide wheel and the clamping guide wheel.
6. The wire threading and guiding mechanism with a multi-directional mating structure according to claim 5, characterized in that, The conveyor guide assembly includes: The guide core tube is arranged vertically and installed on the side of the support frame via an adapter block. Its top end is connected to the pressure guide wheel and the traction guide wheel. The cutting wire output from between the pressure guide wheel and the traction guide wheel enters the guide core tube. The bottom end of the guide core tube is connected to the cooling spray assembly. The cutting wire output from the guide core tube enters the cooling spray assembly.
7. A wire threading and guiding mechanism with a multi-directional mating structure according to claim 6, characterized in that, The cooling jet assembly includes: The cooling water nozzle is installed in the support base, which is connected to the coolant supply equipment and corresponds to the bottom end of the guide tube.
8. A wire threading and guiding mechanism with a multi-directional mating structure according to claim 7, characterized in that, The lateral positioning components include: The positioning block is installed in the support base and located on the side of the cooling water nozzle. When the bottom end of the guide tube is connected to the cooling water nozzle, the positioning block abuts against one side of the guide tube. A positioning cylinder is installed in the support base and located on the other side of the cooling water nozzle; The positioning block is installed at the end of the piston rod of the positioning cylinder. The positioning cylinder drives the positioning block to move. When the bottom end of the guide tube is connected to the cooling water nozzle, the positioning block abuts against the other side of the guide tube.
Citation Information
Patent Citations
Automatic threading butt joint mechanism
CN220921171U