An ultrasonic welding base metal debris cleaning device

Abstract

The utility model provides a kind of ultrasonic welding base metal scrap cleaning device, it is related to ultrasonic welding device field, the ultrasonic welding base metal scrap cleaning device, including welding base, the side of welding base is provided with longitudinal moving guide rail, the side of longitudinal moving guide rail is provided with transverse moving guide rail, the side of transverse moving guide rail is provided with mounting bracket, the top of mounting bracket is equipped with communicating hole, the bottom of mounting bracket is rotatably connected with hollow tube, the hollow tube is connected with the communicating hole, the outside of hollow tube is fixedly connected with gear ring, the side of mounting bracket is fixedly connected with mounting plate, the bottom of mounting plate is fixedly connected with motor, the ultrasonic welding base metal scrap cleaning device greatly improves cleaning efficiency and cleanliness, and it is not easy to damage base surface in cleaning process.

Description

Technical Field

[0001] This utility model relates to an ultrasonic welding base metal debris cleaning device, specifically an ultrasonic welding base metal debris cleaning device, belonging to the technical field of ultrasonic welding devices. Background Technology

[0002] The ultrasonic welding base is the core support component of ultrasonic welding equipment. It is mainly used to fix the welding mold, support the workpiece to be processed, and transmit high-frequency vibration energy. It is made of durable materials such as high-strength alloys and engineering plastics, and has a stable structural design and precise positioning function. It can ensure the fitting accuracy between the mold and the workpiece during the welding process and reduce vibration loss and displacement deviation.

[0003] Existing ultrasonic welding base cleaning devices have a single cleaning method, which makes it difficult to completely remove residual debris from the base gaps and dead corners, resulting in poor overall cleaning effect. At the same time, they lack a targeted classification and collection structure, which cannot effectively separate metal debris from other types of debris, thus affecting the convenience of debris recycling. Therefore, new technical solutions need to be designed to address this issue. Summary of the Invention

[0004] The purpose of this invention is to provide an ultrasonic welding base metal debris cleaning device to solve the above-mentioned problems. This device addresses the issues of existing technologies where cleaning methods are limited, making it difficult to thoroughly remove residual debris from base gaps and corners, resulting in poor overall cleaning performance, and lacking a targeted classification and collection structure.

[0005] This utility model is achieved through the following technical solution: an ultrasonic welding base metal debris cleaning device.

[0006] The device includes a welding base, one side of which is provided with a longitudinal moving guide rail, and the other side of which is provided with a transverse moving guide rail. A mounting frame is located on the other side of the transverse moving guide rail. A connecting hole is provided at the top of the mounting frame, and a hollow tube is rotatably connected to the bottom of the mounting frame. The hollow tube communicates with the connecting hole, and a toothed ring is fixedly connected to the outer side of the hollow tube. Through the cooperation of the longitudinal and transverse moving guide rails, the mounting frame and the hollow tube can move in multiple directions, meeting the cleaning needs of different areas of the welding base. The connecting hole provides a channel for debris suction.

[0007] Preferably, a mounting plate is fixedly connected to one side of the mounting bracket, and a motor is fixedly connected to the bottom of the mounting plate. A drive gear is fixedly connected to the bottom end of the power output shaft of the motor. The drive gear meshes with the gear ring, and the motor drives the hollow tube to rotate through gear transmission, providing rotational power for subsequent cleaning components. The transmission is stable and the power output is efficient.

[0008] Preferably, a cleaning disc is fixedly connected to the bottom end of the hollow tube, and a through groove is provided at the bottom of the cleaning disc. The through groove is connected to the hollow tube. The cleaning disc provides an installation carrier for the cleaning components, and the through groove can guide the debris generated during cleaning into the hollow tube, so that cleaning and suction can be carried out simultaneously.

[0009] Preferably, the bottom of the cleaning disc is provided with a rubber sealing ring and a wear-resistant nylon bristle brush, and the wear-resistant nylon bristle brush is evenly distributed. The rubber sealing ring enhances the sealing performance during cleaning and reduces debris splashing. The wear-resistant nylon bristle brush can efficiently clean debris from the surface and crevices of the base, and is highly wear-resistant and does not easily damage the base.

[0010] Preferably, the bottom of the cleaning disc is provided with elastic rubber scrapers, and the elastic rubber scrapers are evenly distributed. The elastic rubber scrapers can scrape off stubborn attached debris. The elastic design adapts to the flatness of the base surface, avoiding scratching the base while improving the thoroughness of cleaning.

[0011] Preferably, a fixing plate is fixedly connected to the other side of the longitudinal moving guide rail, and an air pump is fixedly connected to the top of the fixing plate. One end of the air pump is provided with a corrugated hose, which is connected to the connecting hole. The air pump provides suction power, and the corrugated hose can adapt to the movement trajectory of the mounting frame to ensure that the suction channel is always unobstructed.

[0012] Preferably, a sorting bin is fixedly connected to the top of the fixed plate. The sorting bin is connected to the air outlet of the air pump. The sorting bin provides a dedicated space for sorting debris, receives the debris transported by the air pump, and lays the foundation for subsequent separation operations.

[0013] Preferably, the inner cavity of the sorting bin is fixedly connected to an inclined plate, and a magnetic suction plate is provided on the inner side of the inclined plate. A collection bin is placed at the bottom of the sorting bin. The magnetic suction plate can adsorb and separate metal impurities in the debris, and the inclined plate guides the debris to slide down, so as to realize the sorting and collection of metal and non-metal debris. The collection bin is convenient for centralized cleaning and recycling.

[0014] This utility model provides an ultrasonic welding base metal debris cleaning device, which has the following beneficial effects: 1. This ultrasonic welding base metal debris cleaning device, through its efficient cleaning mechanism and the coordinated action of longitudinal and lateral moving guide rails, rotating cleaning disc, and multiple cleaning components, can achieve thorough cleaning of the entire welding base without any blind spots. Wear-resistant nylon bristles sweep away debris from surfaces and crevices, while elastic rubber scrapers remove stubborn attachments. Combined with rubber sealing rings, it reduces debris splashing. Simultaneously, the rotational power and suction channel operate synchronously, significantly improving cleaning efficiency and cleanliness, and minimizing damage to the base surface during the cleaning process.

[0015] 2. This ultrasonic welding base metal debris cleaning device, through the debris sorting and collection mechanism, the combination of the sorting bin and the magnetic suction plate, can quickly suck up the mixed debris generated during cleaning. The magnetic suction plate can accurately adsorb and separate the metal debris, while the non-metal debris slides down the mounting inclined plate to the collection bin, realizing the automatic sorting and collection of the two types of debris. This not only simplifies the subsequent recycling process and improves resource utilization, but also avoids secondary pollution or equipment operation interference caused by the mixed accumulation of debris, and enhances the convenience and practicality of the device. Attached Figure Description

[0016] Figure 1 This is a front-view three-dimensional structural diagram of the present invention; Figure 2 This is a side view of the three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the high-efficiency cleaning mechanism of this utility model; Figure 4 This is a schematic diagram of the debris sorting and collection mechanism of this utility model; [Explanation of Key Component Symbols] 1. Welding base; 2. Longitudinal moving guide rail; 201. Lateral moving guide rail; 3. Mounting bracket; 301. Connecting hole; 302. Hollow tube; 303. Gear ring; 4. Mounting plate; 401. Motor; 402. Drive gear; 5. Cleaning disc; 501. Through groove; 502. Rubber sealing ring; 503. Wear-resistant nylon bristle brush; 504. Elastic rubber scraper; 6. Fixing plate; 601. Air pump; 602. Corrugated hose; 7. Sorting bin; 701. Mounting ramp; 702. Magnetic suction plate; 703. Collection bin. Detailed Implementation

[0017] This utility model provides a device for cleaning metal debris from an ultrasonic welding base.

[0018] Example 1, please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 The system includes a welding base 1, a longitudinal moving guide rail 2 on one side of the welding base 1, a transverse moving guide rail 201 on one side of the longitudinal moving guide rail 2, a mounting bracket 3 on one side of the transverse moving guide rail 201, a connecting hole 301 on the top of the mounting bracket 3, a hollow tube 302 rotatably connected to the bottom of the mounting bracket 3, the hollow tube 302 communicating with the connecting hole 301, and a toothed ring 303 fixedly connected to the outside of the hollow tube 302.

[0019] Please refer to it again. Figure 1 , Figure 2 and Figure 3 A mounting plate 4 is fixedly connected to one side of the mounting bracket 3. A motor 401 is fixedly connected to the bottom of the mounting plate 4. A drive gear 402 is fixedly connected to the bottom end of the power output shaft of the motor 401. The drive gear 402 meshes with the gear ring 303. A cleaning disc 5 is fixedly connected to the bottom end of the hollow tube 302. A through groove 501 is opened at the bottom of the cleaning disc 5. The through groove 501 is connected to the hollow tube 302. A rubber sealing ring 502 is provided at the bottom of the cleaning disc 5. A wear-resistant nylon bristle brush 503 is provided at the bottom of the cleaning disc 5, and the wear-resistant nylon bristle brush 503 is evenly distributed. An elastic rubber scraper 504 is provided at the bottom of the cleaning disc 5, and the elastic rubber scraper 504 is evenly distributed.

[0020] The high-efficiency cleaning mechanism targets the welded base 1. Its core functionality involves a combination of movement adjustment, rotational cleaning, and synchronized suction to achieve efficient cleaning. The longitudinal and transverse moving guide rails 2 and 201 work together to move the mounting frame 3 and related bottom components across the entire base, ensuring comprehensive cleaning coverage. After the motor 401 starts, the meshing of the drive gear 402 and gear ring 303 drives the hollow tube 302 and the bottom cleaning disc 5 to rotate at high speed. The wear-resistant nylon bristle brush 503 at the bottom of the cleaning disc 5 rotates synchronously, sweeping away debris from the base surface and crevices. The elastic rubber scraper 504 removes stubborn impurities, and the rubber sealing ring 502 prevents debris from splashing during cleaning. Simultaneously, the debris generated during cleaning enters the hollow tube 302 through the through-groove 501 and then flows through the connecting hole 301 into the subsequent suction channel, achieving simultaneous cleaning and debris removal.

[0021] Example 2, please refer to again. Figure 1 , Figure 2 and Figure 4 A fixed plate 6 is fixedly connected to the other side of the longitudinal moving guide rail 2. An air pump 601 is fixedly connected to the top of the fixed plate 6. A corrugated hose 602 is provided at one end of the air pump 601. The corrugated hose 602 is connected to the connecting hole 301. A sorting compartment 7 is fixedly connected to the top of the fixed plate 6. The sorting compartment 7 is connected to the air outlet of the air pump 601. An installation inclined plate 701 is fixedly connected to the inner cavity of the sorting compartment 7. A magnetic suction plate 702 is provided on the inner side of the installation inclined plate 701. A collection compartment 703 is placed at the bottom of the sorting compartment 7.

[0022] The debris sorting and collection mechanism uses suction conveying, magnetic separation, and centralized collection as its core processes. After the suction pump 601 is started, it generates negative pressure suction, which, through the connection between the corrugated hose 602 and the connecting hole 301, continuously draws the mixed debris from the hollow tube 302 into the sorting bin 7. Once in the sorting bin 7, the mixed debris slides down the mounting inclined plate 701. During this process, the magnetic suction plate 702 generates a magnetic field, adsorbing and separating metallic impurities from the debris, thus achieving automatic sorting of metallic and non-metallic debris. The separated non-metallic debris continues to slide into the collection bin 703 at the bottom of the sorting bin 7, while the metallic debris is adsorbed onto the magnetic suction plate 702 and can be cleaned separately later, ultimately completing the sorting, collection, and centralized storage of the mixed debris.

[0023] Working principle: During cleaning preparation and position adjustment, the welding base 1 is used as the cleaning reference. Through the cooperation of the longitudinal moving guide rail 2 and the transverse moving guide rail 201, the mounting bracket 3 and the bottom cleaning component are moved horizontally to accurately cover all areas of the welding base 1 that need to be cleaned, ensuring no cleaning dead corners. During rotation cleaning and debris removal, after the motor 401 is started, it drives the hollow tube 302 and the cleaning disc 5 to rotate at high speed through the meshing transmission of the drive gear 402 and the gear ring 303. The wear-resistant nylon bristle brush 503 at the bottom of the cleaning disc 5 rotates synchronously to sweep away debris from the surface and crevices. The elastic rubber scraper 504 removes stubborn attachments, while the rubber sealing ring 502 prevents debris from splashing, achieving efficient cleaning. During the synchronous suction and transportation of debris, the air pump 601 starts to generate negative pressure. Through the connecting channel formed by the corrugated hose 602, the connecting hole 301 and the hollow tube 302, the mixed debris stripped by the cleaning disc 5 is sucked in through the through groove 501 and continuously transported to the sorting bin 7, realizing simultaneous cleaning and suction. When sorting and collecting debris, the mixed debris enters the sorting bin 7 and slides down the mounting inclined plate 701. During the process, the magnetic suction plate 702 adsorbs and separates metal debris, while non-metal debris naturally slides to the bottom collection bin 703. Subsequently, the metal debris on the magnetic suction plate 702 and the non-metal debris in the collection bin 703 can be cleaned separately to complete the sorting, collection and centralized storage.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic welding base metal debris cleaning device, comprising a welding base (1), characterized in that: A longitudinal moving guide rail (2) is provided on one side of the welding base (1), and a transverse moving guide rail (201) is provided on one side of the longitudinal moving guide rail (2). A mounting bracket (3) is provided on one side of the transverse moving guide rail (201). A connecting hole (301) is provided on the top of the mounting bracket (3). A hollow tube (302) is rotatably connected to the bottom of the mounting bracket (3). The hollow tube (302) is connected to the connecting hole (301). A toothed ring (303) is fixedly connected to the outside of the hollow tube (302).

2. The ultrasonic welding base metal debris cleaning device according to claim 1, characterized in that: A mounting plate (4) is fixedly connected to one side of the mounting bracket (3), and a motor (401) is fixedly connected to the bottom of the mounting plate (4). A drive gear (402) is fixedly connected to the bottom end of the power output shaft of the motor (401), and the drive gear (402) meshes with the gear ring (303).

3. The ultrasonic welding base metal debris cleaning device according to claim 2, characterized in that: The bottom end of the hollow tube (302) is fixedly connected to a cleaning disc (5), and a through groove (501) is provided at the bottom of the cleaning disc (5), which is connected to the hollow tube (302).

4. The ultrasonic welding base metal debris cleaning device according to claim 3, characterized in that: The bottom of the cleaning disc (5) is provided with a rubber sealing ring (502) and a wear-resistant nylon bristle brush (503) is provided at the bottom of the cleaning disc (5), and the wear-resistant nylon bristle brush (503) is evenly distributed.

5. The ultrasonic welding base metal debris cleaning device according to claim 4, characterized in that: The bottom of the cleaning disc (5) is provided with elastic rubber scrapers (504), and the elastic rubber scrapers (504) are evenly distributed.

6. The ultrasonic welding base metal debris cleaning device according to claim 5, characterized in that: A fixing plate (6) is fixedly connected to the other side of the longitudinal moving guide rail (2). An air pump (601) is fixedly connected to the top of the fixing plate (6). A corrugated hose (602) is provided at one end of the air pump (601). The corrugated hose (602) is connected to the connecting hole (301).

7. The ultrasonic welding base metal debris cleaning device according to claim 6, characterized in that: The top of the fixed plate (6) is fixedly connected to a sorting bin (7), which is connected to the air outlet of the air pump (601).

8. The ultrasonic welding base metal debris cleaning device according to claim 7, characterized in that: The inner cavity of the sorting bin (7) is fixedly connected to an installation inclined plate (701), and a magnetic suction plate (702) is provided on the inner side of the installation inclined plate (701). A collection bin (703) is placed at the bottom of the sorting bin (7).

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