A pneumatic quick release structure

CN224879596UActive Publication Date: 2026-10-23HISILICON (GUANGDONG) ULTRASONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522083986.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-10-23
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

然而,用于安装超声波底模的安装底板通常采用螺栓锁紧在机架上,不便于超声波底模的快速拆装,从而导致调模速度较慢,影响超声波焊接的效率

Benefits of technology

[0024]进一步地,所述快拆件的中部还开设有连接孔,能够通过安装螺杆连接于超声波焊接设备的安装底板上。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of pneumatic quick-release structure, belong to ultrasonic welding field. Including: base, quick-release part, gas pressure pusher, elastic reset piece and locking piece, base has movable cavity and quick-release hole, air inlet is opened on the lateral wall of movable cavity, quick-release part is installed in quick-release hole, gas pressure pusher is set in movable cavity, it can be driven by the gas pressure of air inlet and be moved to the side away from air inlet;Elastic reset piece is set in movable cavity, and is set on the side of gas pressure pusher away from air inlet. Compared with prior art, the cooperation of gas pressure pusher and clamping piece can realize the pneumatic locking and release between quick-release part and base, so that the quick-release part and base can be quickly disassembled and assembled, applied to the connection between the mounting base and rack of ultrasonic welding equipment, the quick-release part of mounting base can be quickly disassembled and assembled, and the ultrasonic bottom mould can be quickly replaced, so that the efficiency of ultrasonic welding can be improved.
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Description

Technical Field

[0001] This utility model belongs to the field of ultrasonic welding, and specifically relates to a pneumatic quick-release structure for use in ultrasonic welding equipment. Background Technology

[0002] The ultrasonic mold used in ultrasonic welding is typically connected to the welding equipment via a mounting plate. Different welding products require different ultrasonic molds, and the ultrasonic mold must be replaced when changing welding products. However, the mounting plate used to install the ultrasonic mold is usually bolted to the frame, which hinders the quick assembly and disassembly of the ultrasonic mold, resulting in slow mold adjustment and affecting the efficiency of ultrasonic welding. Utility Model Content

[0003] To address the aforementioned problems, the purpose of this utility model is to provide a pneumatic quick-release structure that can be applied to the connection between the mounting base plate and the frame of an ultrasonic welding equipment. This structure enables rapid assembly and disassembly of the mounting base plate, thereby facilitating the rapid replacement of the ultrasonic base mold and improving the efficiency of ultrasonic welding.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows:

[0005] This utility model provides a pneumatic quick-release structure, including:

[0006] The base has a movable cavity, an air inlet is provided on the side wall of the movable cavity, and the base also has a quick-release hole;

[0007] A quick-release component, wherein the quick-release component is installed in the quick-release hole;

[0008] A pneumatic actuator is disposed within the movable cavity and can move away from the air inlet under the pressure of the air pressure introduced through the air inlet.

[0009] An elastic reset member is disposed within the movable cavity and on the side of the pneumatic actuator facing away from the air inlet, for pushing the pneumatic actuator toward the side of the air inlet;

[0010] And locking components;

[0011] The quick-release hole has a through hole on its inner wall that connects the quick-release hole and the movable cavity; the quick-release component has a retaining groove on its outer wall; the pneumatic push component has an anti-air groove; and the retaining groove and the anti-air groove are connected by the through hole.

[0012] When the pneumatic pusher is positioned near the air inlet in the active cavity, the locking member disengages from the retaining groove and is accommodated in the clearance groove, and the quick-release member is released from the base.

[0013] When the pneumatic pusher is located on the side away from the air inlet in the active cavity, the locking member disengages from the anti-air groove and engages with the through hole and the retaining groove, and the quick-release member is locked to the base.

[0014] When the quick-release structure of this application is applied to an ultrasonic welding equipment, the base is installed on the welding equipment, and the quick-release component is installed on the mounting base plate where the ultrasonic bottom mold is located. Under normal conditions, through the action of the elastic reset component, the pneumatic pusher is located on the side closer to the air inlet, and the locking component is engaged in the through hole and the retaining groove, which can lock the quick-release component to the base, thereby realizing the connection between the ultrasonic bottom mold and the welding equipment. When it is necessary to replace the ultrasonic bottom mold, it is only necessary to pass gas through the air inlet, and the pneumatic pusher moves towards the side away from the air inlet through air pressure. When it moves to the corresponding position, the locking component can enter the clearance groove from the retaining groove, and the quick-release component is released from the locked state and can be taken out from the quick-release hole, thereby realizing the replacement of the ultrasonic bottom mold.

[0015] Furthermore, the locking element includes a ball bearing, and the clearance groove is a concave arc-shaped groove. The wall of the arc-shaped groove on the side opposite to the air inlet has a first inclined surface, and the lower end of the first inclined surface connects to the opening of the arc-shaped groove. This structural design facilitates the ball bearing's entry into the arc-shaped groove from the first inclined surface, thereby improving the smoothness of the ball bearing's movement.

[0016] Furthermore, the sidewall of the retaining groove has a second inclined surface, which is disposed opposite to the through hole.

[0017] Furthermore, the base includes a front cover plate and a rear cover plate, with the rear cover plate fastened to the front cover plate, and the movable cavity disposed between the front cover plate and the rear cover plate. This structural design facilitates the assembly of the pneumatic actuator, the elastic reset component, and the ball bearings.

[0018] Furthermore, the front cover plate has a circular protrusion in the middle, and the quick-release hole is formed on the circular protrusion. The pneumatic pusher has a clearance hole in the middle, and the pneumatic pusher is fitted onto the circular protrusion through the clearance hole. The through hole is formed on the wall of the circular protrusion, and the clearance groove and the first inclined surface are both provided on the inner wall of the clearance hole. Through the above structural design, the pneumatic pusher can be positioned using the circular protrusion, and the stability of the holding component's movement can be improved with the circular protrusion as the center.

[0019] Furthermore, there is one or more through holes, which are arranged around the wall of the circular protruding post. The clearance groove is an annular groove provided on the inner wall of the clearance hole, and the annular groove is located on the outside of the through hole.

[0020] Furthermore, the front cover plate includes a front wall, and the rear cover plate includes an annular outer wall and a bottom wall. One end of the annular outer wall is detachably fixed to the front wall, and the other end of the annular outer wall is integrally formed with the bottom wall. The circular protrusion is disposed in the middle of the front wall, and the bottom wall has an opening for avoiding the circular protrusion. The air inlet is opened on the bottom wall, and a sealed cavity is formed between the bottom wall, the pneumatic actuator, and the circular protrusion. This structural design facilitates the disassembly and assembly of the front and rear cover plates, as well as the assembly of the pneumatic actuator. It also ensures that the sealed cavity formed by the pneumatic actuator near the air inlet allows for air pressure regulation to move the pneumatic actuator.

[0021] Furthermore, a first sealing ring is provided between the outer wall of the pneumatic actuator and the annular outer wall of the rear cover plate, a second sealing ring is provided between the inner wall of the clearance hole and the outer wall of the circular protrusion, and a third sealing ring is provided between the outer wall of the circular protrusion and the inner wall of the opening. This structure ensures that a sealed cavity is formed between the bottom wall, the pneumatic actuator, and the circular protrusion, allowing the air pressure to be adjusted by introducing gas, thus propelling the pneumatic actuator within the movable cavity.

[0022] Furthermore, the elastic reset component includes a spring, the pneumatic pusher has a first guide groove on the side opposite to the air inlet, and a second guide groove is provided on the inner wall of the front cover. The first guide groove and the second guide groove are arranged opposite to each other. One end of the spring is disposed in the first guide groove, and the other end is disposed in the second guide groove. Through the above structural design, the spring can be guided and limited, improving the stability of the spring's movement.

[0023] Furthermore, the pneumatic quick-release structure also includes a positioning plate with a positioning groove, and a positioning post is provided on the outer wall of the front cover plate, the positioning post being engaged within the positioning groove. The positioning plate can be connected to the mounting base plate of the ultrasonic welding equipment via a screw, thereby facilitating the assembly between the base of the pneumatic quick-release structure and the mounting base plate.

[0024] Furthermore, the quick-release component also has a connection hole in the middle, which can be connected to the mounting base plate of the ultrasonic welding equipment by means of a mounting screw.

[0025] The beneficial effects of this utility model are as follows: Compared with the prior art, this application can realize the pneumatic locking and releasing between the quick-release component and the base by cooperating with the pneumatic pusher and the holding component, thereby realizing the quick disassembly and assembly between the quick-release component and the base. When applied to the connection between the mounting base plate and the frame of ultrasonic welding equipment, it can realize the quick disassembly and assembly of the mounting base plate, and thus realize the quick replacement of the ultrasonic base mold, thereby improving the efficiency of ultrasonic welding. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the pneumatic quick-release structure installed on the mounting base plate of the ultrasonic welding equipment.

[0027] Figure 2 yes Figure 1 Cross-sectional view.

[0028] Figure 3 This is a schematic diagram of a pneumatic quick-release structure.

[0029] Figure 4 This is an exploded view of the pneumatic quick-release structure.

[0030] Figure 5 Cross-sectional view of the pneumatic quick-release structure.

[0031] Figure 6 yes Figure 5 A magnified view of a portion of point A in the middle.

[0032] In the diagram: 1. Base; 11. Front cover plate; 111. Circular protrusion; 112. Second guide groove; 113. Positioning post; 114. Front wall; 12. Rear cover plate; 121. Annular outer wall; 122. Bottom wall; 123. Opening; 2. Quick release component; 21. Holding groove; 22. Second inclined surface; 23. Connecting hole; 3. Pneumatic push component; 31. Clearance groove; 32. First inclined surface; 33. First guide groove; 34. Clearance hole; 4. Elastic reset component; 5. Locking component; 6. Movable cavity; 7. Air inlet; 8. Quick release hole; 9. Through hole; 10. Mounting base plate; 20. Positioning piece; 201. Positioning groove; 30. First sealing ring; 40. Second sealing ring; 50. Third sealing ring; 60. Screw. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0034] To achieve the above objectives, the technical solution of this utility model is as follows:

[0035] See Figure 1-6 As shown, this embodiment provides a pneumatic quick-release structure, including:

[0036] The base 1 has a movable cavity 6, an air inlet 7 is provided on the side wall of the movable cavity 6, and the base 1 also has a quick-release hole 8.

[0037] Quick-release component 2, which is installed in the quick-release hole 8;

[0038] A pneumatic actuator 3 is disposed in the movable cavity 6 and can move away from the air inlet 7 under the pressure of the air pressure introduced into the air inlet 7.

[0039] The elastic reset member 4 is disposed in the movable cavity 6 and on the side of the pneumatic pusher 3 away from the air inlet 7, and is used to push the pneumatic pusher 3 to move toward the side of the air inlet 7.

[0040] And locking component 5;

[0041] The quick-release hole 8 has a through hole 9 on its inner wall that can connect the quick-release hole 8 and the movable cavity 6. The quick-release component 2 has a retaining groove 21 on its outer wall. The pneumatic pusher 3 has an anti-air groove 31. The retaining groove 21 and the anti-air groove 31 are connected through the through hole 9.

[0042] When the pneumatic pusher 3 is located in the active cavity 6 on the side close to the air inlet 7, the locking member 5 disengages from the retaining groove 21 and is accommodated in the air-avoiding groove 31, and the quick-release member 2 is released from the base 1.

[0043] When the pneumatic pusher 3 is located on the side away from the air inlet 7 in the active cavity 6, the locking member 5 disengages from the anti-air groove 31 and engages with the through hole 9 and the holding groove 21, and the quick release member 2 is locked to the base 1.

[0044] When the quick-release structure of this application is applied to an ultrasonic welding equipment, the base 1 is installed on the welding equipment, and the quick-release component 2 is installed on the mounting base plate 10 where the ultrasonic bottom mold is located via the screw 60. Under normal conditions, through the action of the elastic reset component 4, the pneumatic push component 3 is located on the side close to the air inlet 7, and the locking component 5 is engaged in the through hole 9 and the holding groove 21, which can lock the quick-release component 2 to the base 1, thereby realizing the connection between the ultrasonic bottom mold and the welding equipment. When it is necessary to replace the ultrasonic bottom mold, it is only necessary to pass gas through the air inlet 7, and the pneumatic push component 3 is moved away from the air inlet 7 by the air pressure. When it moves to the corresponding position, the locking component 5 can enter the clearance groove 31 from the holding groove 21, and the quick-release component 2 is released from the locked state and can be taken out from the quick-release hole 8, thereby realizing the replacement of the ultrasonic bottom mold.

[0045] Furthermore, the locking element 5 uses ball bearings, and the clearance groove 31 is a concave arc-shaped groove. The wall of the arc-shaped groove on the side opposite to the air inlet 7 has a first inclined surface 32, and the lower end of the first inclined surface 32 connects to the opening of the arc-shaped groove. This structural design facilitates the ball bearings entering the arc-shaped groove from the first inclined surface 32, thereby improving the smoothness of the ball bearing movement.

[0046] Furthermore, the sidewall of the retaining groove 21 has a second inclined surface 22, which is disposed opposite to the through hole 9.

[0047] Furthermore, the base 1 includes a front cover plate 11 and a rear cover plate 12, with the rear cover plate 12 fastened to the front cover plate 11, and the movable cavity 6 disposed between the front cover plate 11 and the rear cover plate 12. This structural arrangement facilitates the assembly of the pneumatic pusher 3, the elastic resetter 4, and the ball bearings.

[0048] Furthermore, the front cover plate 11 has a circular protrusion 111 in the middle, the quick-release hole 8 is opened on the circular protrusion 111, the pneumatic pusher 3 has a clearance hole 34 in the middle, the pneumatic pusher 3 is sleeved on the circular protrusion 111 through the clearance hole 34, the through hole 9 is opened on the wall of the circular protrusion 111, and the clearance groove 31 and the first inclined surface 32 are both provided on the inner wall of the clearance hole 34. With the above structure, the pneumatic pusher 3 can be positioned by the circular protrusion 111, and the stability of the clamping component's movement can be improved by using the circular protrusion 111 as the center.

[0049] Furthermore, there is one or more through holes 9, which are arranged around the wall of the circular protrusion 111. The clearance groove 31 is an annular groove provided on the inner wall of the clearance hole 34, and the annular groove is located on the outside of the through hole 9.

[0050] Furthermore, the front cover plate 11 includes a front wall 114, and the rear cover plate 12 includes an annular outer wall 121 and a bottom wall 122. One end of the annular outer wall 121 is detachably fixed to the front wall 114, and the other end of the annular outer wall 121 is integrally formed with the bottom wall 122. The circular protrusion 111 is disposed in the middle of the front wall 114, and the bottom wall 122 is provided with an opening 123 for avoiding the circular protrusion 111. The air inlet 7 is opened on the bottom wall 122, and a sealed cavity is formed between the bottom wall 122, the pneumatic actuator, and the circular protrusion 111. With the above structure, it is not only convenient to disassemble and assemble the front cover plate 11 and the rear cover plate 12, and convenient to assemble the pneumatic actuator 3, but also to ensure that the sealed cavity formed by the pneumatic actuator 3 on the side near the air inlet 7 can be vented to adjust the air pressure and drive the pneumatic actuator 3 to move.

[0051] Furthermore, a first sealing ring 30 is provided between the outer wall of the pneumatic actuator 3 and the annular outer wall 121 of the rear cover plate 12; a second sealing ring 40 is provided between the inner wall of the clearance hole 34 and the outer wall of the circular protrusion 111; and a third sealing ring 50 is provided between the outer wall of the circular protrusion 111 and the inner wall of the opening 123. This structure ensures that a sealed cavity is formed between the bottom wall 122, the pneumatic actuator, and the circular protrusion 111, allowing for the adjustment of air pressure by introducing gas, thus propelling the pneumatic actuator 3 within the movable cavity.

[0052] Furthermore, the elastic reset member 4 is a spring, the air inlet 7 is disposed on the rear cover plate 12, the pneumatic pusher 3 has a first guide groove 33 on the side opposite to the air inlet 7, and a second guide groove 112 is disposed on the inner wall of the front cover plate 11. The first guide groove 33 and the second guide groove 112 are disposed opposite to each other. One end of the spring is disposed in the first guide groove 33, and the other end is disposed in the second guide groove 112. Through the above structural design, the spring can be guided and limited, improving the stability of the spring's movement.

[0053] Furthermore, the pneumatic quick-release structure also includes a positioning piece 20, which has a positioning groove 201. A positioning post 113 is also provided on the outer wall of the front cover plate 11, and the positioning post 113 is engaged within the positioning groove 201. The positioning piece 20 can be connected to the mounting base plate 10 of the ultrasonic welding equipment via a screw, thereby facilitating the assembly between the base 1 of the pneumatic quick-release structure and the mounting base plate 10.

[0054] Furthermore, the quick-release component 2 is provided with a connecting hole 23 in the middle, which can be used to install the screw 60, so that the quick-release component 2 can be connected to the mounting base plate 10 of the ultrasonic welding equipment by installing the screw.

[0055] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pneumatic quick-release structure, characterized in that, include: The base has a movable cavity, an air inlet is provided on the side wall of the movable cavity, and the base also has a quick-release hole; A quick-release component, wherein the quick-release component is installed in the quick-release hole; A pneumatic actuator is disposed within the movable cavity and can move away from the air inlet under the pressure of the air pressure introduced through the air inlet. An elastic reset member is disposed within the movable cavity and on the side of the pneumatic actuator facing away from the air inlet, for pushing the pneumatic actuator toward the side of the air inlet; And locking components; The quick-release hole has a through hole on its inner wall that connects the quick-release hole and the movable cavity; the quick-release component has a retaining groove on its outer wall; the pneumatic push component has an anti-air groove; and the retaining groove and the anti-air groove are connected by the through hole. When the pneumatic pusher is positioned near the air inlet in the active cavity, the locking member disengages from the retaining groove and is accommodated in the clearance groove, and the quick-release member is released from the base. When the pneumatic pusher is located on the side away from the air inlet in the active cavity, the locking member disengages from the anti-air groove and engages with the through hole and the retaining groove, and the quick-release member is locked to the base.

2. The pneumatic quick-release structure as described in claim 1, characterized in that, The locking element includes a ball bearing, and the clearance groove is a concave arc-shaped groove. The wall of the arc-shaped groove on the side opposite to the air inlet has a first inclined surface, and the lower end of the first inclined surface is connected to the opening of the arc-shaped groove.

3. The pneumatic quick-release structure as described in claim 1, characterized in that, The sidewall of the retaining groove has a second inclined surface, which is positioned opposite the through hole.

4. The pneumatic quick-release structure as described in claim 1, characterized in that, The base includes a front cover plate and a rear cover plate, the rear cover plate being fastened to the front cover plate, and the movable cavity being disposed between the front cover plate and the rear cover plate.

5. A pneumatic quick-release structure as described in claim 4, characterized in that, The front cover has a circular protrusion in the middle, the quick-release hole is opened on the circular protrusion, the pneumatic pusher has a clearance hole in the middle, the pneumatic pusher is sleeved on the circular protrusion through the clearance hole, the through hole is opened on the wall of the circular protrusion, and the clearance groove and the first inclined surface are both provided on the inner wall of the clearance hole.

6. The pneumatic quick-release structure as described in claim 5, characterized in that, The through hole is provided in one or more ways, and the through hole is arranged around the wall of the circular protrusion. The clearance groove is an annular groove provided on the inner wall of the clearance hole, and the annular groove is located on the outside of the through hole.

7. A pneumatic quick-release structure as described in claim 5, characterized in that, The front cover plate includes a front wall, and the rear cover plate includes an annular outer wall and a bottom wall. One end of the annular outer wall is detachably fixed to the front wall, and the other end of the annular outer wall is integrally formed with the bottom wall. The circular protrusion is disposed in the middle of the front wall, and the bottom wall is provided with an opening for avoiding the circular protrusion. The air inlet is opened on the bottom wall, and a sealed cavity is formed between the bottom wall, the air pressure pusher, and the circular protrusion.

8. A pneumatic quick-release structure as described in claim 7, characterized in that, A first sealing ring is provided between the outer wall of the pneumatic actuator and the annular outer wall of the rear cover plate; a second sealing ring is provided between the inner wall of the clearance hole and the outer wall of the circular protrusion; and a third sealing ring is provided between the outer wall of the circular protrusion and the inner wall of the opening. The above structure ensures that a sealed cavity is formed between the bottom wall, the pneumatic actuator, and the circular protrusion, and the air pressure can be adjusted by introducing gas to drive the pneumatic actuator to move within the movable cavity.

9. A pneumatic quick-release structure as described in claim 4, characterized in that, The elastic reset component includes a spring, the pneumatic pusher has a first guide groove on the side opposite to the air inlet, and a second guide groove is provided on the inner wall of the front cover. The first guide groove and the second guide groove are arranged opposite to each other. One end of the spring is disposed in the first guide groove and the other end is disposed in the second guide groove.

10. A pneumatic quick-release structure as described in claim 4, characterized in that, The pneumatic quick-release structure also includes a positioning plate with a positioning groove, and a positioning post is provided on the outer wall of the front cover plate, which is held in the positioning groove.