A welding device for a spinning roller body plug

Abstract

The utility model discloses a kind of welding devices of spinning machine roller body plug, it is related to the field of welding device of roller body plug.The utility model includes welding device, welding mechanism, the welding mechanism includes mounting rod, rotating seat, connecting rod, clamping disc, the utility model is by setting protection mechanism, and protection mechanism includes a protective cover that is rotatably connected on mounting base by damping pivot, this design makes that protective cover can be flexibly adjusted according to the actual need of welding, the material quality of protective cover selects ink color transparent plastic, this material can effectively block strong light and ultraviolet, reduce their harm to staff's eyes and skin, and because of its transparency, staff can observe welding process to some extent, and the inside of protective cover is adhered with protective film, the protective film is made of polyimide film, has very high heat resistance and strength, can effectively block the splashes possibly generated in welding process further guarantee the safety of staff.

Description

Technical Field

[0001] This utility model relates to the field of welding devices for roller body plugs, specifically a welding device for textile machinery roller body plugs. Background Technology

[0002] A textile machinery roller plug is a mechanical accessory, typically installed at both ends or specific openings of the textile machinery roller. Its main function is to seal the roller, preventing materials such as fibers, yarns, and dyes from leaking out of the roller during textile production, thereby ensuring smooth production and stable product quality. Simultaneously, the plug also protects the internal structure of the roller, preventing dust and impurities from entering and extending the roller's service life. However, the textile machinery roller plug needs to be welded to the roller, requiring the use of a welding device for textile machinery roller plugs.

[0003] Currently, the process of welding the plug on the textile machine roller mainly involves placing the roller on two clamping rollers to ensure normal rotation. Then, the roller is clamped by a motor and clamps, and the plug on one side of the roller is automatically welded to the roller. However, this process generates a lot of strong light, ultraviolet rays, and possible spatter, which poses a great visual and health threat to the workers on site. In order to protect themselves, the workers have to wear special welding masks, which not only increases the complexity of the operation, but may also affect vision in emergency situations, reducing work efficiency and safety. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a welding device for the plug of a textile machine roller, so as to solve the technical problems of the large amount of strong light, ultraviolet rays and spatter generated during the welding process posing visual and health threats to workers, as well as the increased complexity of operation, obstruction of vision, and reduction of work efficiency and safety caused by wearing welding masks.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a welding device for a textile machine roller plug, comprising a welding device and a welding mechanism, wherein the welding mechanism comprises a mounting rod, a rotating seat, a connecting rod, and a clamping plate, wherein a welding gun is detachably connected to the shaft of the clamping plate, and a protective mechanism is mounted on the top front end of the clamping plate via the mounting seat; The protective mechanism includes a protective cover. The top of the mounting base has a rotating groove, and the protective cover is rotatably connected to the rotating groove through a damping shaft. A protective film is adhered to the inner side of the protective cover.

[0006] By adopting the above technical solutions, the welding process becomes safer and more efficient, and the detachable connection of the welding gun facilitates replacement and maintenance.

[0007] Furthermore, the protective cover is made of dark transparent plastic, and the protective film is made of polyimide film.

[0008] By adopting the above technical solution, the black transparent plastic protective cover can both block the strong light generated during welding and allow operators to observe the welding process. The polyimide film, as a protective film, has excellent high-temperature resistance and chemical corrosion resistance, effectively protecting the operator's eyes and skin.

[0009] Furthermore, a rotating seat is provided at the top of the mounting rod, and an adjustment groove is provided at the top of the rotating seat. A connecting rod is rotatably connected to the adjustment groove through a damping shaft.

[0010] By adopting the above technical solution, the design of the rotating seat and the adjusting groove allows the connecting rod to rotate and adjust freely within a certain range, thereby facilitating the adjustment of the position and angle of the welding gun and adapting to the welding needs of different shaped textile machine roller plugs.

[0011] Furthermore, a universal ball joint is installed at the top of the connecting rod, and a clamping plate is provided at one end of the universal ball joint.

[0012] By adopting the above technical solution, the design of the universal ball seat allows the clamping plate to rotate freely in multiple directions, further improving the flexibility of the welding gun's position and angle adjustment, making the welding process more precise and efficient.

[0013] Furthermore, a bolt is provided on one side of the clamping disc, and the bolt is used to fix the welding gun.

[0014] By adopting the above technical solution, the bolt fixing method is simple and reliable, which can firmly fix the welding gun on the clamping plate, prevent the welding gun from loosening or falling off during the welding process, and ensure welding quality and operational safety.

[0015] Furthermore, the welding device includes two sets of base frames, and clamping rollers are installed at the top axis of both sets of base frames via fixed frames. Spinning machine rollers are located at the top of the two sets of clamping rollers.

[0016] By adopting the above technical solution, the design of the base frame and the fixed frame makes the welding device structure stable, and the clamping roller can firmly clamp the textile machine roller body, ensuring the position and stability of the textile machine roller body during the welding process and improving the welding quality.

[0017] Furthermore, one of the fixing frames is provided with a mounting rod on one side, and the mounting rod is welded to the fixing frame.

[0018] By adopting the above technical solution, the welding connection between the mounting rod and the fixing frame makes the welding mechanism and welding device a whole, which improves the stability and robustness of the structure and facilitates operation and maintenance.

[0019] Furthermore, a base is provided at the end of the spinning machine roller, and a clamp is provided on the outer surface of the base, which clamps the spinning machine roller.

[0020] By adopting the above technical solution, the textile machine roller can be firmly fixed on the welding device during the welding process, preventing the textile machine roller from moving or rotating, and ensuring the stability and accuracy of the welding process.

[0021] In summary, the present invention has the following main advantages: This invention incorporates a protective mechanism, including a protective cover rotatably connected to the mounting base via a damping shaft. This design allows the protective cover to be flexibly adjusted according to the actual welding needs. The cover is made of dark transparent plastic, which effectively blocks strong light and ultraviolet rays, reducing their harm to the eyes and skin of workers. Its transparency also allows workers to observe the welding process to a certain extent, ensuring the accuracy and quality of the welding. Furthermore, a protective film made of polyimide film is adhered to the inner side of the cover. This film has extremely high heat resistance and strength, effectively blocking any spatter that may be generated during welding, preventing it from hitting workers and further ensuring their safety. Therefore, the protective mechanism not only provides effective protection and reduces the risk of injury to workers during welding, but also maintains ease of operation and clear visibility, thereby improving work efficiency and safety. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a side view of the three-dimensional structure of the present invention; Figure 3 This is a side view cross-sectional three-dimensional structural schematic diagram of the present invention; Figure 4 This utility model Figure 2 Enlarged structural diagram at point A; Figure 5 This utility model Figure 3 Enlarged structural diagram at point B.

[0023] In the diagram: 1. Welding device; 101. Base frame; 102. Fixture; 103. Clamping roller; 104. Machine base; 105. Fixture; 2. Textile machine roller; 3. Welding mechanism; 301. Mounting rod; 302. Rotating seat; 303. Adjusting groove; 304. Connecting rod; 305. Universal ball seat; 306. Clamping plate; 307. Welding gun; 308. Mounting seat; 4. Protection mechanism; 401. Rotating groove; 402. Protective cover; 403. Protective film. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0025] Example 1: A welding device for a textile machine roller plug, such as Figures 1-5 As shown, the system includes a welding device 1 and a welding mechanism 3. The welding mechanism 3 includes a mounting rod 301, a rotating seat 302, a connecting rod 304, and a clamping plate 306. A welding gun 307 is detachably connected to the axis of the clamping plate 306. A protective mechanism 4 is mounted on the top front end of the clamping plate 306 via a mounting seat 308. The protective mechanism 4 includes a protective cover 402. A rotating groove 401 is provided on the top of the mounting seat 308, and the protective cover 402 is rotatably connected to the rotating groove 401 via a damping shaft. A protective film 403 is adhered to the inner side of the protective cover 402. The welding mechanism 3 is connected to the welding device 1 via the mounting rod 301 and other components, facilitating overall assembly and disassembly. The welding gun 307 on the clamping plate 306 is detachably connected, making it easy to replace and maintain, thus improving the flexibility and service life of the equipment. At the same time, the protective mechanism 4 effectively protects the operator from injury caused by strong light and spatter generated during the welding process.

[0026] See Figure 5 The protective cover 402 is made of dark transparent plastic, while the protective film 403 is made of polyimide film. The dark transparent plastic protective cover 402 effectively blocks the strong light generated during welding while allowing operators to observe the welding process through the cover, ensuring operational safety and visibility. The polyimide film, as the protective film 403, has excellent high-temperature resistance, chemical corrosion resistance, and mechanical strength, effectively resisting spatter and high temperatures generated during welding, further protecting the safety of operators.

[0027] See Figure 1 , Figure 2 The top of the mounting rod 301 is equipped with a rotating seat 302, and the top of the rotating seat 302 has an adjustment groove 303. A connecting rod 304 is rotatably connected within the adjustment groove 303 via a damping shaft. The design of the rotating seat 302 and the adjustment groove 303 allows the connecting rod 304 to rotate and adjust freely within a certain range. This flexibility enables the welding mechanism 3 to adapt to the welding requirements of textile machinery roller plugs of different shapes and sizes. The use of the damping shaft ensures the stability of the connecting rod during rotation and improves the welding accuracy.

[0028] Example 2: See Figure 1 , Figure 2The top of the connecting rod 304 is equipped with a universal ball joint 305, and one end of the universal ball joint 305 is provided with a clamping plate 306. The design of the universal ball joint 305 greatly improves the flexibility of the position and angle adjustment of the clamping plate 306. The operator can freely rotate the clamping plate in multiple directions according to actual needs, so that the welding gun 307 can be accurately aligned with the welding position, improving the efficiency and quality of welding.

[0029] See Figure 1 , Figure 2 , Figure 3 A bolt is provided on one side of the clamping plate 306, and the bolt is used to fix the welding gun 307. The bolt fixing method is simple and reliable, and can firmly fix the welding gun 307 to the clamping plate 306. This fixing method is not only easy to operate, but also ensures that the welding gun will not loosen or fall off during the welding process, thereby ensuring the stability and safety of the welding.

[0030] See Figure 1 , Figure 2 The welding device 1 includes two sets of base frames 101. Each set of base frames 101 has a clamping roller 103 mounted on its top axis via a fixing frame 102. A textile machine roller 2 is located on top of each clamping roller 103. The design of the base frames 101 and the fixing frame 102 ensures the stability and robustness of the welding device 1. The clamping rollers 103 firmly clamp the textile machine roller 2, ensuring the position and stability of the roller body during welding. This design not only improves welding quality but also reduces welding errors caused by movement or rotation of the textile machine roller body.

[0031] Example 2: See Figure 1 One of the fixing frames 102 has a mounting rod 301 on one side, and the mounting rod 301 is welded to the fixing frame 102. The welding connection between the mounting rod 301 and the fixing frame 102 makes the welding mechanism 3 and the welding device 1 a whole, improving the stability and robustness of the structure. This design not only facilitates the installation and disassembly of the equipment, but also ensures the stability and accuracy of the welding mechanism during the welding process.

[0032] See Figure 1 A base 104 is provided at the end of the spinning machine roller 2. A clamp 105 is provided on the outer surface of the base 104, which clamps the spinning machine roller 2. The design of the base 104 and the clamp 105 provides additional support and fixation for the spinning machine roller 2. The clamp 105 can firmly hold the spinning machine roller body, preventing it from moving or rotating during the welding process, thereby ensuring the stability and accuracy of the welding. This design not only improves the welding quality but also extends the service life of the spinning machine roller body.

[0033] The implementation principle of this embodiment is as follows: First, ensure that the welding device 1, welding mechanism 3 and protection mechanism 4 are installed firmly without loosening or damage. Check whether the welding gun 307 is working properly, whether the electrode is dry and clean, and check whether the clamping roller 103, clamp 105 and other components are in good condition and can firmly clamp the textile machine roller 2. Place the spinning machine roller 2 between two sets of clamping rollers 103 to ensure that the roller body can rotate smoothly and freely. Use clamps 105 to clamp the end of the spinning machine roller 2 to increase stability. Weld the welding mechanism 3 to the fixing frame 102 through the mounting rod 301 to ensure that the welding mechanism 3 is stable. Adjust the position and angle of the welding mechanism 3 according to the size of the spinning machine roller 2 and the welding position. By rotating the seat 302 and adjusting the groove 303, adjust the direction of the connecting rod 304 and the clamping plate 306 so that the welding gun 307 is aligned with the welding position of the plug and the roller body. Use bolts to fix the welding gun 307 at the axis of the clamping plate 306 to ensure its stability. As needed, the protective cover 402 is rotated by the damping shaft in the rotating groove 401 to adjust its angle so as to provide the best protection during the welding process. The welding device 1 is then started to begin welding the connection between the plug and the roller.

[0034] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A welding device for a textile machine roller plug, characterized in that: The welding device (1) and welding mechanism (3) are included. The welding mechanism (3) includes a mounting rod (301), a rotating seat (302), a connecting rod (304), and a clamping plate (306). A welding gun (307) is detachably connected to the shaft of the clamping plate (306). A protective mechanism (4) is installed on the top front end of the clamping plate (306) through a mounting seat (308). The protective mechanism (4) includes a protective cover (402). The top of the mounting base (308) is provided with a rotating groove (401), and the protective cover (402) is rotatably connected in the rotating groove (401) through a damping shaft. A protective film (403) is adhered to the inner side of the protective cover (402).

2. The welding device for the textile machine roller plug according to claim 1, characterized in that: The protective cover (402) is made of dark transparent plastic, and the protective film (403) is made of polyimide film.

3. The welding device for the textile machine roller plug according to claim 1, characterized in that: The top of the mounting rod (301) is provided with a rotating seat (302), and the top of the rotating seat (302) is provided with an adjustment groove (303). A connecting rod (304) is rotatably connected in the adjustment groove (303) through a damping shaft.

4. The welding device for the textile machine roller plug according to claim 1, characterized in that: The top of the connecting rod (304) is equipped with a universal ball seat (305), and one end of the universal ball seat (305) is provided with a clamping plate (306).

5. The welding device for the textile machine roller plug according to claim 1, characterized in that: A bolt is provided on one side of the clamping plate (306), and the bolt is used to fix the welding gun (307).

6. The welding device for the textile machine roller plug according to claim 1, characterized in that: The welding device (1) includes two sets of base frames (101), and clamping rollers (103) are installed at the top axis of the two sets of base frames (101) through a fixing frame (102). Spinning machine rollers (2) are located at the top of the two sets of clamping rollers (103).

7. The welding device for the textile machine roller plug according to claim 6, characterized in that: One of the fixing frames (102) is provided with a mounting rod (301) on one side, and the mounting rod (301) is welded to the fixing frame (102).

8. The welding device for the textile machine roller plug according to claim 1, characterized in that: The end of the spinning machine roller (2) is provided with a base (104), and the outer surface of the base (104) is provided with a clamp (105), which clamps the spinning machine roller (2).

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