A ring welding tool for offshore wind suction anchors
Patent Information
- Application Number
- CN202522286172.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0002]吸力锚是一种大型圆柱薄壁钢制结构,其底端敞开,顶端封闭并设有排水口,吸力锚外侧焊缝可以采用高空作业车进行焊接作业,但内侧难以进行焊接,需要不断移动脚手架,为满足焊接需求,需要不断移动高空作业车以及脚手架,增加了施工作业时间,人力成本和设备成本大,高空作业车使用频繁,设备需求数量多,场地占用面积大
1、本实用新型使用时,两个相邻的支撑钢板进行拼接,安装块卡入安装槽中,通过设置的限位组件便于对安装块进行限位固定,操作简单,便于支撑钢板的相互拼接,通过环形组拼的支撑钢板结构,人员可通过工装在环焊缝周边进行走动焊接,能有效节约人力资源和设备资源,也减少场地的占用。
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Figure CN224879718U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of offshore wind power suction anchor technology, specifically a circumferential welding fixture for offshore wind power suction anchors. Background Technology
[0002] A suction anchor is a large, thin-walled cylindrical steel structure with an open bottom and a closed top with a drainage outlet. While the outer weld seams can be welded using an aerial work platform (ALP), welding the inner side is difficult and requires constant scaffolding movement. To meet welding requirements, both the ALP and scaffolding need to be moved continuously, increasing construction time, labor costs, and equipment costs. Furthermore, the frequent use of the ALP necessitates a large number of pieces of equipment and a large site area. Therefore, this invention provides a circumferential welding fixture for offshore wind turbine suction anchors to solve the aforementioned problems. Utility Model Content
[0003] The purpose of this utility model is to provide a circumferential welding fixture for offshore wind power suction anchors to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: A circumferential welding fixture for offshore wind turbine suction anchors includes a cylinder, supporting steel plates, and protective components. The cylinder contains several supporting steel plates, and the upper end of the supporting steel plates is provided with protective components. The upper end of the supporting steel plates is also provided with several hanging plates that are in contact with the cylinder. One end of each supporting steel plate is provided with an installation block, and the other end of the supporting steel plate is provided with an installation groove corresponding to the installation block. A limiting component is provided on the installation block corresponding to the installation groove.
[0005] When using this device, two adjacent supporting steel plates are spliced together, and the mounting block is inserted into the mounting groove. The mounting block is easily fixed by the set limiting components. The operation is simple and facilitates the splicing of the supporting steel plates. Through the ring-shaped splicing of the supporting steel plate structure, personnel can walk around the circumferential weld seam to perform welding, which can effectively save human and equipment resources and reduce site occupation. The set protective components can improve the safety of operation. After the ring tooling is made, the tooling is lifted to the top of the cylinder wall by a gantry crane, and then slowly lowered. With the help of the set hanging plate, the hanging plate is hung on the cylinder wall.
[0006] As a further embodiment of this utility model, the limiting component includes a first groove, a first limiting block, and a first limiting slot. The mounting block has a first groove at both its front and rear ends, and the first limiting block is slidably connected in the first groove. The first limiting block is in the shape of a right trapezoid, and the inner wall of the mounting slot is provided with a first limiting slot corresponding to the first limiting block. Through the cooperation of the first limiting block and the first limiting slot structure, the first limiting block can limit and fix the mounting block.
[0007] As a further embodiment of this utility model, a first spring is provided in the first groove. One end of the first spring is fixedly connected to the inner wall of the first groove, and the other end of the first spring is fixedly connected to the first limiting block. The elastic potential energy of the first spring facilitates the first limiting block to return to its original position.
[0008] As a further embodiment of this utility model, the upper end of the first limiting block is provided with a pull block, the pull block passes through the mounting block, the pull block is slidably connected to the mounting block, the mounting block is provided with a through groove corresponding to the pull block, and the upper end of the pull block is provided with a placement groove. By placing a finger in the placement groove, the two pull blocks are pulled closer to each other, and the pull blocks thereby drive the two first limiting blocks to move closer to each other, and the first limiting blocks are separated from the first limiting groove.
[0009] As a further embodiment of this utility model, the protective component includes a guardrail, a sliding rod, a sleeve, and a pivot seat. The upper end of the supporting steel plate is provided with several pivot seats, and a sleeve is movably connected to each pivot seat. A sliding rod is inserted into the sleeve, and a guardrail is provided at the end of the sliding rod away from the sleeve. A magnet is provided at the lower end of the guardrail to attract the supporting steel plate. The combined use of the guardrail, magnet, sliding rod, and sleeve structure improves operational safety. When not in use, the pivot seat and magnet structure allow the guardrail to fit snugly against the supporting steel plate, thereby reducing the space occupied by the protective component.
[0010] As a further embodiment of this utility model, the upper end of the slide rod is provided with a second groove, and a second limiting block is slidably connected in the second groove. The second limiting block is in the shape of a right trapezoid, and the sleeve is provided with a plurality of second limiting grooves corresponding to the second limiting block. A second spring is provided in the second groove, the upper end of the second spring is fixedly connected to the second limiting block, and the lower end of the second spring is fixedly connected to the bottom end of the second groove. By pulling the slide rod upward, the combined use of the second limiting block, the second spring, and the second limiting groove structure facilitates the limiting of the sliding slide rod.
[0011] As a further embodiment of this utility model, the upper end of the supporting steel plate is provided with a first stop block, the rear end of the first stop block is in contact with the sleeve, and the lower end of the sleeve is in contact with a second stop block. The second stop block is slidably connected to the supporting steel plate, and the upper end of the supporting steel plate is provided with a third groove corresponding to the second stop block. A plurality of third springs are provided in the third groove. The upper end of the third spring is fixedly connected to the second stop block, and the lower end of the third spring is fixedly connected to the bottom end of the third groove. The third spring is in a compressed state. When the sleeve and the supporting steel plate are in a perpendicular state, the second stop block is raised under the action of the spring force of the third spring. The structure of the first stop block facilitates the vertical positioning of the sleeve.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. When using this utility model, two adjacent supporting steel plates are spliced together, and the mounting block is inserted into the mounting groove. The mounting block is easily fixed by the set limiting component. The operation is simple and it is convenient to splice the supporting steel plates together. Through the ring-shaped spliced supporting steel plate structure, personnel can walk around the circumferential weld seam to perform welding through tooling, which can effectively save human and equipment resources and reduce the occupation of the site.
[0013] 2. When using this utility model, the protective components can improve the safety of the operation. After the ring tooling is made, a gantry crane is used to lift the tooling to the top of the cylinder wall, and then it is slowly lowered. With the help of the hanging plate, the hanging plate is hung on the cylinder wall. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of a circumferential welding fixture for offshore wind power suction anchors.
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of a circumferential welding fixture for offshore wind power suction anchors.
[0016] Figure 3 A circumferential welding fixture for offshore wind power suction anchors Figure 2 A magnified structural diagram of point A in the middle.
[0017] Figure 4 A circumferential welding fixture for offshore wind power suction anchors Figure 2 A magnified structural diagram at point B in the middle.
[0018] In the diagram: 1. Cylinder body; 2. Supporting steel plate; 201. Mounting block; 202. Mounting groove; 3. Hanging plate; 4. Limiting component; 401. First groove; 402. First limiting block; 403. First spring; 404. First limiting groove; 405. Pull block; 406. Through groove; 407. Placement groove; 5. Protective component; 501. Guardrail; 502. Magnet; 503. Slide rod; 504. Sleeve; 505. Second groove; 506. Second limiting block; 507. Second spring; 508. Second limiting groove; 509. Rotary shaft seat; 510. First stop block; 511. Third groove; 512. Second stop block; 513. Third spring. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0020] In this invention, the term "exemplary" is used to mean "serving as an example, illustration, or description." Any embodiment described as "exemplary" in this invention is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use this invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that this invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of this invention with unnecessary detail. Therefore, this invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed herein.
[0021] Example Please see Figures 1-4 In this embodiment of the utility model, a circumferential welding fixture for offshore wind power suction anchors includes a cylindrical body 1, a supporting steel plate 2, and a protective component 5. The cylindrical body 1 is provided with a plurality of supporting steel plates 2, the upper end of the supporting steel plates 2 is provided with the protective component 5, and the upper end of the supporting steel plates 2 is provided with a plurality of hanging plates 3, which are in contact with the cylindrical body 1. One end of the supporting steel plate 2 is provided with an installation block 201, and the other end of the supporting steel plate 2 is provided with an installation groove 202 corresponding to the installation block 201. The installation block 201 is provided with a limiting component 4 corresponding to the installation groove 202.
[0022] Specifically, two adjacent supporting steel plates 2 are spliced together, and the mounting block 201 is inserted into the mounting groove 202. The limiting component 4 is set to limit and fix the mounting block 201. The operation is simple and facilitates the splicing of the supporting steel plates 2. Through the ring-shaped splicing structure of the supporting steel plates 2, personnel can walk and weld around the circumferential weld seam through the tooling, which can effectively save human and equipment resources and reduce site occupation. The protective component 5 is set to improve the safety of the operation. After the ring tooling is made, the tooling is hoisted to the top of the cylinder wall of the cylinder 1 by a gantry crane, and then slowly lowered. With the help of the hanging plate 3, the hanging plate 3 is hung on the cylinder wall of the cylinder 1.
[0023] The limiting component 4 includes a first groove 401, a first limiting block 402, and a first limiting groove 404. The mounting block 201 has a first groove 401 at both ends. The first limiting block 402 is slidably connected in the first groove 401. The first limiting block 402 is in the shape of a right trapezoid, and the inner wall of the mounting groove 202 is provided with a first limiting groove 404 corresponding to the first limiting block 402.
[0024] Specifically, through the cooperation of the first limiting block 402 and the first limiting groove 404, the first limiting block 402 thereby limits and fixes the mounting block 201.
[0025] A first spring 403 is provided in the first groove 401. One end of the first spring 403 is fixedly connected to the inner wall of the first groove 401, and the other end of the first spring 403 is fixedly connected to the first limiting block 402.
[0026] Specifically, the elastic potential energy of the first spring 403 facilitates the return of the first limiting block 402 to its original position.
[0027] The first limiting block 402 has a pull block 405 at its upper end, the pull block 405 passes through the mounting block 201, the pull block 405 is slidably connected to the mounting block 201, the mounting block 201 has a through groove 406 corresponding to the pull block 405, and the upper end of the pull block 405 has a placement groove 407.
[0028] Specifically, by placing a finger in the placement groove 407, the two pull blocks 405 are pulled closer to each other. The pull blocks 405 then drive the two first limiting blocks 402 to move closer to each other. The first limiting blocks 402 separate from the first limiting groove 404, thus facilitating the disassembly of the two adjacent support steel plates 2.
[0029] The protective component 5 includes a guardrail 501, a sliding rod 503, a sleeve 504, and a pivot seat 509. The upper end of the supporting steel plate 2 is provided with a plurality of pivot seats 509. The sleeve 504 is movably connected to the pivot seat 509. The sliding rod 503 is inserted into the sleeve 504, and the end of the sliding rod 503 away from the sleeve 504 is provided with a guardrail 501. The lower end of the guardrail 501 is provided with a magnet 502 that attracts the supporting steel plate 2.
[0030] Specifically, the combination of guardrail 501, magnet 502, slide bar 503 and sleeve 504 improves the safety of operation. When not in use, the guardrail 501 is attached to the supporting steel plate 2 by the rotating seat 509 and magnet 502, thereby reducing the space occupied by the protective component 5 and making it easy to store.
[0031] The upper end of the slide rod 503 is provided with a second groove 505, and a second limiting block 506 is slidably connected in the second groove 505. The second limiting block 506 is in the shape of a right trapezoid, and the sleeve 504 is provided with a plurality of second limiting grooves 508 corresponding to the second limiting block 506. A second spring 507 is provided in the second groove 505. The upper end of the second spring 507 is fixedly connected to the second limiting block 506, and the lower end of the second spring 507 is fixedly connected to the bottom end of the second groove 505.
[0032] Specifically, by pulling the slide bar 503 upward, in conjunction with the second limiting block 506, the second spring 507, and the second limiting groove 508, the sliding slide bar 503 can be limited, thereby facilitating the adjustment of the height of the guardrail 501.
[0033] The upper end of the supporting steel plate 2 is provided with a first stop 510, the rear end of the first stop 510 is in contact with the sleeve 504, and the lower end of the sleeve 504 is in contact with a second stop 512. The second stop 512 is slidably connected to the supporting steel plate 2. The upper end of the supporting steel plate 2 is provided with a third groove 511 corresponding to the second stop 512. A plurality of third springs 513 are provided in the third groove 511. The upper end of the third spring 513 is fixedly connected to the second stop 512, and the lower end of the third spring 513 is fixedly connected to the bottom end of the third groove 511.
[0034] Specifically, when the third spring 513 is in a compressed state, and the sleeve 504 is perpendicular to the support steel plate 2, the second stop 512 is raised under the action of the elastic force of the third spring 513, and the structure of the first stop 510 is designed to facilitate the vertical positioning of the sleeve 504.
[0035] The working principle of this utility model is as follows: In use, two adjacent supporting steel plates 2 are spliced together, and the mounting block 201 is inserted into the mounting groove 202. When the mounting block 201 is inserted into the mounting groove 202, it drives the two first limiting blocks 402 to move closer to each other. The first limiting block 402 compresses the first spring 403. When the first limiting block 402 moves to the position of the first limiting groove 404, the elastic potential energy of the first spring 403 facilitates the return of the first limiting block 402 to its original position. The first limiting block 402 is then inserted into the first limiting groove 404, thereby limiting and fixing the mounting block 201. The operation is simple and facilitates the splicing of the supporting steel plates 2. Through the ring-shaped splicing structure of the supporting steel plates 2, personnel can walk around the circumferential weld for welding using tooling, which can effectively save human and equipment resources and reduce site occupation. The moving guardrail 501 moves upward, which in turn drives the sliding rod 503 and sleeve 504 to rotate, making them vertically support the steel plate 2. At this time, the second stop block 512 rises under the action of the third spring 513. The structure of the first stop block 510 facilitates the vertical positioning of the sleeve 504, pulling the sliding rod 503 to slide upward. The cooperation of the structure of the second limit block 506, the second spring 507 and the second limit groove 508 facilitates the limitation of the sliding rod 503, thereby facilitating the adjustment of the height of the guardrail 501. The protective component 5 facilitates the improvement of the safety of the operation. After the ring tooling is made, the tooling is hoisted to the top of the cylinder wall of the cylinder 1 by a gantry crane, and then slowly lowered. With the cooperation of the hanging plate 3, the hanging plate 3 is hung on the cylinder wall of the cylinder 1.
[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A circumferential welding fixture for offshore wind turbine suction anchors, characterized in that, The device includes a cylinder (1), a supporting steel plate (2), and a protective component (5). The cylinder (1) is provided with several supporting steel plates (2). The upper end of the supporting steel plate (2) is provided with a protective component (5), and the upper end of the supporting steel plate (2) is provided with several hanging plates (3). The hanging plates (3) are in contact with the cylinder (1). One end of the supporting steel plate (2) is provided with an installation block (201), and the other end of the supporting steel plate (2) is provided with an installation groove (202) corresponding to the installation block (201). The installation block (201) is provided with a limiting component (4) corresponding to the installation groove (202).
2. The circumferential welding fixture for offshore wind turbine suction anchors according to claim 1, characterized in that, The limiting component (4) includes a first groove (401), a first limiting block (402) and a first limiting groove (404). The mounting block (201) has a first groove (401) at both ends. The first limiting block (402) is slidably connected in the first groove (401). The first limiting block (402) is in the shape of a right trapezoid, and the inner wall of the mounting groove (202) is provided with a first limiting groove (404) corresponding to the first limiting block (402).
3. The circumferential welding fixture for offshore wind turbine suction anchors according to claim 2, characterized in that, A first spring (403) is provided in the first groove (401). One end of the first spring (403) is fixedly connected to the inner wall of the first groove (401), and the other end of the first spring (403) is fixedly connected to the first limiting block (402).
4. The circumferential welding fixture for offshore wind turbine suction anchors according to claim 2, characterized in that, The first limiting block (402) has a pull block (405) at its upper end. The pull block (405) passes through the mounting block (201). The pull block (405) is slidably connected to the mounting block (201). The mounting block (201) has a through groove (406) corresponding to the pull block (405), and the upper end of the pull block (405) has a placement groove (407).
5. The circumferential welding fixture for offshore wind turbine suction anchors according to claim 1, characterized in that, The protective component (5) includes a guardrail (501), a sliding rod (503), a sleeve (504), and a pivot seat (509). The upper end of the supporting steel plate (2) is provided with a plurality of pivot seats (509). The sleeve (504) is movably connected to the pivot seat (509). The sliding rod (503) is inserted into the sleeve (504). The end of the sliding rod (503) away from the sleeve (504) is provided with a guardrail (501). The lower end of the guardrail (501) is provided with a magnet (502) that attracts the supporting steel plate (2).
6. The circumferential welding fixture for offshore wind turbine suction anchors according to claim 5, characterized in that, The upper end of the slide rod (503) is provided with a second groove (505), and a second limiting block (506) is slidably connected in the second groove (505). The second limiting block (506) is in the shape of a right trapezoid, and the sleeve (504) is provided with a plurality of second limiting grooves (508) corresponding to the second limiting block (506). A second spring (507) is provided in the second groove (505). The upper end of the second spring (507) is fixedly connected to the second limiting block (506), and the lower end of the second spring (507) is fixedly connected to the bottom end of the second groove (505).
7. The circumferential welding fixture for offshore wind turbine suction anchors according to claim 5, characterized in that, The upper end of the supporting steel plate (2) is provided with a first stop (510), the rear end of the first stop (510) is in contact with the sleeve (504), and the lower end of the sleeve (504) is in contact with a second stop (512). The second stop (512) is slidably connected to the supporting steel plate (2). The upper end of the supporting steel plate (2) is provided with a third groove (511) corresponding to the second stop (512). The third groove (511) is provided with a plurality of third springs (513). The upper end of the third spring (513) is fixedly connected to the second stop (512), and the lower end of the third spring (513) is fixedly connected to the bottom end of the third groove (511).