A whole disc rubber plug device
Patent Information
- Application Number
- CN202522205950.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-20
AI Technical Summary
现有技术中,很多胶钉拔出的工序依旧需要人工来完成,人工操作不仅效率低,而且容易出现漏拔的情况,因此需要改进
[0011]The beneficial effects of the whole-pack adhesive nail removal device provided by this utility model are as follows: This whole-pack adhesive nail removal device has a simple structure and ingenious design, which can realize the automatic removal of adhesive nails on the whole pack of batteries, and also has a function of detecting missed adhesive nails. In actual operation, the nail removal mechanism is driven by the jaw moving mechanism to move as a whole. When the nail removal mechanism moves into place, the nail removal mechanism starts to work. The lifting drive cylinder drives the lifting plate and the movable jaw and fixed jaw installed at the bottom of the lifting plate to press down into place. Then, the clamping drive cylinder drives the clamping movable plate to move the movable jaw, so that the movable jaw and the fixed jaw close to clamp the adhesive nail on the injection hole. Then, the lifting drive cylinder drives the lifting plate to move the closed movable jaw and fixed jaw to pull the adhesive nail out of the injection hole. In addition, the adhesive nail sensor installed on one side of the fixed jaw can detect whether the adhesive nail has been pulled out to ensure that no missed removal occurs.
Smart Images

Figure CN224879802U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of adhesive nail removal equipment, specifically to a device for removing adhesive nails from a whole tray. Background Technology
[0002] In battery production, after electrolyte filling and before formation, the filling hole needs to be plugged with adhesive pins. During the formation process, these adhesive pins need to be removed, and after formation, they need to be reinserted. Therefore, inserting and removing adhesive pins is a necessary workflow. In current technology, many of the adhesive pin removal processes still require manual operation. Manual operation is not only inefficient but also prone to omissions, thus requiring improvement. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model proposes a device for automatically removing adhesive pins from a whole tray of batteries, which can automatically remove adhesive pins from the entire tray of batteries and also has a function to detect missing adhesive pins.
[0004] To achieve the above technical solution, this utility model provides a device for removing glue nails from a whole tray, comprising: a frame, on which a gripper moving mechanism is mounted, and on which a nail-removing mechanism is mounted, the nail-removing mechanism including a movable mounting plate, the left and right ends of which are connected to the transmission belt in the gripper moving mechanism via a transmission belt fixing plate, a vertically downwardly arranged lifting drive cylinder mounted on the movable mounting plate, a lifting plate mounted on the telescopic shaft at the bottom of the lifting drive cylinder, a clamping drive cylinder mounted laterally on both the left and right sides of the lifting plate, two parallel and spaced clamping movable plates and clamping fixed plates mounted at the bottom of the lifting plate, a movable gripper mounted on the clamping movable plate, and a fixed gripper mounted on the clamping fixed plate, the movable gripper and the fixed gripper being staggered relative to each other, the clamping movable plate being connected to the clamping drive cylinder via a clamping movable plate connecting rod, and a glue nail sensor mounted on one side of the fixed gripper.
[0005] In the above technical solution, during actual operation, the nail removal mechanism is driven by the jaw moving mechanism to move as a whole. When the nail removal mechanism moves into place, it starts to work. The lifting drive cylinder drives the lifting plate and the movable jaw and fixed jaw installed at the bottom of the lifting plate to press down into place. Then, the clamping drive cylinder drives the clamping movable plate to move the movable jaw, so that the movable jaw and the fixed jaw close to clamp the glue nail on the injection hole. Then, the lifting drive cylinder drives the lifting plate to move the closed movable jaw and fixed jaw to pull the glue nail out of the injection hole. The glue nail sensor installed on one side of the fixed jaw can detect whether the glue nail has been pulled out to ensure that no glue nail is missed.
[0006] Preferably, multiple outwardly extending support plates are installed on both the front and rear ends of the lifting plate. Each support plate is equipped with a downwardly positioned buffer rod. The bottoms of the multiple buffer rods are connected by a buffer plate, and a buffer spring is sleeved on the surface of each buffer rod. In actual operation, when the lifting plate is pressed down, the buffer plate first contacts the top of the battery, and the buffer springs achieve soft contact between the buffer plate and the top of the battery, thus protecting the battery.
[0007] Preferably, linear bearings are installed on both the left and right sides of the lifting drive cylinder on the movable mounting plate. Each linear bearing is equipped with a guide post. The bottom of the guide post passes through the linear bearing and the movable mounting plate and connects to the lifting plate. The tops of the guide posts are connected by an upper connecting rod. By setting linear bearings and guide posts, the lifting plate can be ensured to move stably up and down under the drive of the lifting drive cylinder.
[0008] Preferably, a limit rod is installed on the movable mounting plate directly below the upper connecting rod to limit the maximum movement position of the lifting plate.
[0009] Preferably, the gripper moving mechanism includes two parallel guide rail seats mounted at intervals on the frame. Guide rails are mounted on the guide rail seats. A drive roller is mounted at the front end of the guide rail seats, and a driven roller is mounted at the rear end of the guide rail seats. The drive roller and the driven roller are connected by a transmission belt. The movable mounting plate in the nail pulling mechanism is fixedly connected to the transmission belt via a transmission belt fixing plate. The drive roller is connected to a movable drive motor mounted on the guide rail seats. In actual operation, the movable drive motor drives the transmission belt to rotate forward or backward via the drive roller, thereby enabling the nail pulling mechanism to move stably back and forth along the guide rails on the guide rail seats via the transmission belt.
[0010] Preferably, a nail-dropping groove is installed on the frame below the front end of the guide rail seat, and a nail-receiving box is installed at the bottom of the nail-dropping groove. In actual operation, after the nail-removing mechanism pulls out the glue nail, the nail-removing mechanism is moved above the nail-dropping groove by the gripper moving mechanism for unloading. The removed glue nail is collected in the nail-dropping groove and then falls into the nail-receiving box for storage.
[0011] The beneficial effects of the whole-pack adhesive nail removal device provided by this utility model are as follows: This whole-pack adhesive nail removal device has a simple structure and ingenious design, which can realize the automatic removal of adhesive nails on the whole pack of batteries, and also has a function of detecting missed adhesive nails. In actual operation, the nail removal mechanism is driven by the jaw moving mechanism to move as a whole. When the nail removal mechanism moves into place, the nail removal mechanism starts to work. The lifting drive cylinder drives the lifting plate and the movable jaw and fixed jaw installed at the bottom of the lifting plate to press down into place. Then, the clamping drive cylinder drives the clamping movable plate to move the movable jaw, so that the movable jaw and the fixed jaw close to clamp the adhesive nail on the injection hole. Then, the lifting drive cylinder drives the lifting plate to move the closed movable jaw and fixed jaw to pull the adhesive nail out of the injection hole. In addition, the adhesive nail sensor installed on one side of the fixed jaw can detect whether the adhesive nail has been pulled out to ensure that no missed removal occurs. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the installation of the three-dimensional structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the structure and installation of the nail-pulling mechanism in this utility model.
[0014] Figure 3 This is a partial structural installation diagram of the nail-pulling mechanism in this utility model.
[0015] In the diagram: 1. Frame; 2. Nail removal mechanism; 21. Movable mounting plate; 22. Lifting drive cylinder; 23. Linear bearing; 24. Guide column; 25. Upper connecting rod; 26. Photoelectric sensor; 27. Transmission belt fixing plate; 28. Limiting rod; 29. Lifting plate; 210. Support plate; 211. Buffer connecting rod; 212. Buffer spring; 213. Buffer plate; 214. Clamping drive cylinder; 215. Clamping movable plate connecting rod; 216. Clamping movable plate; 217. Clamping fixed plate; 218. Nail sensor; 219. Movable gripper; 220. Fixed gripper; 3. Gripper moving mechanism; 31. Guide rail seat; 32. Guide rail; 33. Movable drive motor; 34. Drive roller; 35. Transmission belt; 4. Nail dropping groove; 5. Nail receiving box. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0017] Example: A device for removing glue nails from a whole tray.
[0018] Reference Figures 1 to 3 As shown, a device for removing adhesive nails from a tray includes: a frame 1, on which a gripper moving mechanism 3 is mounted, and on which a nail-removing mechanism 2 is mounted. The gripper moving mechanism 3 includes two parallel guide rail seats 31 mounted at intervals on the frame 1, and guide rails 32 are mounted on the guide rail seats 31. A drive roller 34 is mounted at the front end of the guide rail seats 31, and a driven roller is mounted at the rear end of the guide rail seats 31. The drive roller 34 and the driven roller are connected by a transmission belt 35. A movable mounting plate 21 in the nail-removing mechanism 2 is fixedly connected to the transmission belt 35 through a transmission belt fixing plate 27. The drive roller 34 is connected to a movable drive motor 33 mounted on the guide rail seats 31. In actual operation, the movable drive motor 33 drives the transmission belt 35 to rotate forward or backward through the drive roller 34, thereby driving the nail-removing mechanism 2 to move stably back and forth along the guide rails 32 on the guide rail seats 31 via the transmission belt 35.
[0019] The nail-pulling mechanism 2 includes a movable mounting plate 21. The left and right ends of the movable mounting plate 21 are connected to the transmission belt 35 in the gripper moving mechanism 3 via transmission belt fixing plates 27. A vertically downward-oriented lifting drive cylinder 22 is mounted on the movable mounting plate 21. A lifting plate 29 is mounted on the telescopic shaft at the bottom of the lifting drive cylinder 22. Linear bearings 23 are mounted on both the left and right sides of the movable mounting plate 21, and each linear bearing 23 is equipped with a guide post 24. The bottom of the guide post 24 passes through the linear bearing 23 and the movable mounting plate 21 and connects to the lifting plate 29. The tops of the guide posts 24 are connected by an upper connecting rod 25. By setting the linear bearings 23 and guide posts 24, the lifting plate 29 can be stably moved up and down under the drive of the lifting drive cylinder 22. A limit rod 28 is mounted on the movable mounting plate 21 directly below the upper connecting rod 25 to limit the maximum movement position of the lifting plate 29.
[0020] Clamping drive cylinders 214 are installed laterally on both the left and right sides of the lifting plate 29. Two parallel clamping movable plates 216 and clamping fixed plates 217 are installed at the bottom of the lifting plate 29. Movable grippers 219 are installed on the clamping movable plates 216, and fixed grippers 220 are installed on the clamping fixed plates 217. The movable grippers 219 and fixed grippers 220 are staggered relative to each other. The clamping movable plates 216 and clamping drive cylinders 214 are connected by clamping movable plate connecting rods 215. A glue nail sensor 218 is installed on one side of the fixed gripper 220. In actual operation, the clamping drive cylinder 214 drives the clamping movable plate 216 to move the movable jaw 219, so that the movable jaw 219 and the fixed jaw 220 close to clamp the glue nail on the injection hole. Then, the lifting drive cylinder 22 drives the lifting plate 29 to move the closed movable jaw 219 and the fixed jaw 220 to pull the glue nail out of the injection hole. The glue nail sensor 218 installed on one side of the fixed jaw 220 can detect whether the glue nail has been pulled out to ensure that no glue nail is missed.
[0021] Multiple outwardly extending support plates 210 are installed on both the front and rear ends of the lifting plate 29. Each support plate 210 is equipped with a downwardly positioned buffer rod 211. The bottoms of the multiple buffer rods 211 are connected by a buffer plate 213, and a buffer spring 212 is sleeved on the surface of each buffer rod 211. In actual operation, when the lifting plate 29 is pressed down, the buffer plate 213 first contacts the top of the battery, and the buffer spring 212 achieves soft contact between the buffer plate 213 and the top of the battery, thus protecting the battery.
[0022] A nail-dropping groove 4 is installed on the frame 1 below the front end of the guide rail seat 31, and a nail-receiving box 5 is installed at the bottom of the nail-dropping groove 4. In actual operation, after the nail-removing mechanism 2 pulls out the glue nail, the nail-removing mechanism 2 is moved above the nail-dropping groove 4 by the gripper moving mechanism 3 for unloading. The removed glue nail is collected through the nail-dropping groove 4 and then falls into the nail-receiving box 5 for storage.
[0023] This whole-pack adhesive nail removal device has a simple structure and ingenious design, enabling automatic removal of adhesive nails from the entire pack of batteries. It also features a function to detect missed adhesive nails. In actual operation, the nail removal mechanism 2 is moved as a whole by the jaw moving mechanism 3. When the nail removal mechanism 2 is in position, it starts working. The lifting drive cylinder 22 drives the lifting plate 29 and the movable jaw 219 and fixed jaw 220 installed at the bottom of the lifting plate 29 to press down into place. Then, the clamping drive cylinder 214 drives the clamping movable plate 216 to move the movable jaw 219, so that the movable jaw 219 and the fixed jaw 220 close to clamp the adhesive nail on the injection hole. Then, the lifting drive cylinder 22 drives the lifting plate 29 to move the closed movable jaw 219 and fixed jaw 220 to pull the adhesive nail out of the injection hole. The adhesive nail sensor 218 installed on one side of the fixed jaw 220 can detect whether the adhesive nail has been pulled out to ensure that no adhesive nail is missed.
[0024] The above description is only a preferred embodiment of the present utility model. However, the present utility model should not be limited to the content disclosed in the embodiment and the accompanying drawings. Therefore, any equivalent or modified embodiments made without departing from the spirit disclosed in the present utility model shall fall under the protection of the present utility model.
Claims
1. A device for removing glue nails from a whole tray, characterized in that... include: A frame is provided, on which a gripper moving mechanism is mounted. A nail-removing mechanism is mounted on the gripper moving mechanism. The nail-removing mechanism includes a movable mounting plate. The left and right ends of the movable mounting plate are connected to the transmission belt in the gripper moving mechanism via transmission belt fixing plates. A vertically downward-oriented lifting drive cylinder is mounted on the movable mounting plate. A lifting plate is mounted on the telescopic shaft at the bottom of the lifting drive cylinder. Clamping drive cylinders are mounted laterally on both the left and right sides of the lifting plate. Two parallel, spaced-apart clamping movable plates and clamping fixed plates are mounted at the bottom of the lifting plate. Movable grippers are mounted on the movable clamping plates, and fixed grippers are mounted on the clamping fixed plates. The movable and fixed grippers are staggered relative to each other. The movable clamping plate is connected to the clamping drive cylinder via a movable clamping plate connecting rod. A nail sensor is mounted on one side of the fixed gripper.
2. The whole-plate glue-removing nail device as described in claim 1, characterized in that: The lifting plate has multiple outwardly extending support plates installed on both its front and rear ends. Each support plate has a downwardly positioned buffer rod. The bottoms of the multiple buffer rods are connected by a buffer plate, and each buffer rod surface is fitted with a buffer spring.
3. The whole-plate glue-removing nail device as described in claim 1, characterized in that: Linear bearings are installed on both the left and right sides of the lifting drive cylinder on the movable mounting plate. Each linear bearing is equipped with a guide column. The bottom of the guide column passes through the linear bearing and the movable mounting plate and is connected to the lifting plate. The tops of the guide columns are connected by an upper connecting rod.
4. The whole-plate glue-removing nail device as described in claim 3, characterized in that: A limit rod is installed on the movable mounting plate directly below the upper connecting rod.
5. The whole-plate glue-removing nail device as described in claim 1, characterized in that: The gripper moving mechanism includes two parallel guide rail seats mounted at intervals on the frame. Guide rails are mounted on the guide rail seats. A drive roller is mounted at the front end of the guide rail seats, and a passive roller is mounted at the rear end of the guide rail seats. The drive roller and the passive roller are connected by a transmission belt. The movable mounting plate in the nail pulling mechanism is fixedly connected to the transmission belt through a transmission belt fixing plate. The drive roller is connected to a movable drive motor mounted on the guide rail seats.
6. The whole-plate glue-removing nail device as described in claim 5, characterized in that: A nail drop groove is installed on the frame below the front end of the guide rail seat, and a nail receiving box is installed at the bottom of the nail drop groove.