A button assembly automatic assembly device
Patent Information
- Application Number
- CN202621421811.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-09-10
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2036-09-10
AI Technical Summary
在实际生产应用中,该传统装配方式存在诸多固有缺陷,严重制约按钮的生产效率与成品品质,人工装配高度依赖操作人员的熟练度与专注度,密封圈属于微小柔性配件,极易出现装配偏移、错位、漏装、松脱等问题,弹簧套设易出现偏斜、不到位情况,最终导致按钮组件密封性能不达标、按压卡顿、复位失效等质量问题,产品装配合格率参差不齐,品质稳定性较差,并且无法实现连续化、规模化流水线生产,整体装配效率低下,难以适配大批量、标准化的量产生产需求,导致厂家的生产产能受限
本技术方案设备是采用第一循环机构、第二循环机构分别带动各自的定位工装循环流转,两条循环轨迹分工完成罩壳侧预装、芯座侧预装,再通过罩壳转移机构完成合件,各工位沿循环轨迹依次排布,各个工序连续自动流转,替代人工装配、简易工装作业模式,实现连续化生产,提升单位时间产出,实现连续化、规模化量产作业,显著地提升了生产效率。
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Figure CN224879897U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation equipment technology, specifically to an automatic assembly equipment for button components. Background Technology
[0002] Buttons are an indispensable core human-machine interaction component in various electronic devices, home appliances, industrial control equipment and smart terminals, and are widely used in many fields such as daily appliances, industrial control, and vehicle equipment.
[0003] A button assembly for waterproof switches is available, which adopts an assembly structure with double sealing rings and springs. This structure can effectively ensure the button assembly's press-and-reset performance, while also achieving dustproof and waterproof sealing during equipment use, thus significantly improving the button assembly's stability and service life.
[0004] Currently, for the assembly of button components with the aforementioned structure, most manufacturers in the industry still use manual assembly or simple auxiliary tooling. In actual production applications, this traditional assembly method has many inherent defects, severely restricting the production efficiency and finished product quality of buttons. Manual assembly highly depends on the operator's skill and focus. The sealing ring is a small, flexible component, which is prone to problems such as assembly misalignment, misalignment, omission, and loosening. The spring sleeve is prone to skewness and incomplete placement, ultimately leading to quality problems such as substandard sealing performance of the button component, pressing jamming, and reset failure. The product assembly qualification rate is uneven, the quality stability is poor, and continuous, large-scale assembly line production cannot be achieved. The overall assembly efficiency is low, making it difficult to adapt to the needs of large-volume, standardized mass production, thus limiting the manufacturer's production capacity.
[0005] In view of this, there is an urgent need to design an automated assembly equipment to address the above-mentioned button component structure in order to overcome the technical defects in the assembly of existing button components. Utility Model Content
[0006] To address the aforementioned problems, this utility model provides an automatic assembly device for button components, including a machine frame. A first circulation mechanism, a second circulation mechanism, and a cover transfer mechanism are mounted on the machine frame. The first circulation mechanism drives a first positioning fixture to rotate along a first circulation trajectory, and the second circulation mechanism drives a second positioning fixture to rotate along a second circulation trajectory. The cover transfer mechanism spans between the first and second circulation trajectories. A cover feeding mechanism and a first sealing ring assembly mechanism are sequentially arranged along the first circulation trajectory on the machine frame. A core seat feeding mechanism, a second sealing ring assembly mechanism, a spring feeding mechanism, a pressing mechanism, and a discharging mechanism are sequentially arranged along the second circulation trajectory on the machine frame. The housing feeding mechanism is used to transfer the housing into the first positioning fixture; the first sealing ring assembly mechanism is used to install the first sealing ring onto the housing within the first positioning fixture; the core seat feeding mechanism is used to transfer the core seat into the second positioning fixture; the second sealing ring assembly mechanism is used to install the second sealing ring onto the core seat within the second positioning fixture; the spring feeding mechanism is used to install the spring onto the core seat within the second positioning fixture; the housing transfer mechanism is used to transfer the pre-assembled housing from the first positioning fixture and assemble it onto the core seat within the second positioning fixture; the pressing mechanism is used to press the assembled core seat and housing together; and the unloading mechanism is used to remove the pressed button assembly from the second positioning fixture.
[0007] Compared with the prior art, the technical solution provided by this utility model has the following advantages: This technical solution uses a first circulation mechanism and a second circulation mechanism to drive their respective positioning fixtures in a cyclical flow. The two circulation tracks are used to complete the pre-assembly of the cover side and the core seat side, and then the assembly is completed by the cover transfer mechanism. Each station is arranged in sequence along the circulation track, and each process flows continuously and automatically, replacing manual assembly and simple tooling operation mode, realizing continuous production, increasing output per unit time, realizing continuous and large-scale mass production operations, and significantly improving production efficiency.
[0008] This technical solution utilizes dedicated first and second sealing ring assembly mechanisms to automatically assemble two sealing rings, replacing manual placement and effectively preventing issues such as sealing ring misalignment or omissions. The spring feeding mechanism automatically assembles the spring sleeves, reducing spring misalignment and incomplete assembly, ensuring the assembly position accuracy of the double sealing rings and spring structure. This guarantees the dustproof and waterproof sealing performance of the button assembly from the assembly stage. Simultaneously, after the sealing rings and springs are assembled, a cover transfer mechanism connects the cover to the core seat, and a pressing mechanism performs uniform pressing. The assembly position and pressing force are controllable and stable, reducing quality defects such as pressing jams and reset failures in the finished product, improving the assembly qualification rate of the button assembly, and enhancing the consistency of finished product quality. Attached Figure Description
[0009] Figure 1 This is a perspective view of an automatic assembly equipment for button components according to an embodiment of this utility model.
[0010] Figure 2 This is a schematic diagram of the peripheral structure of the first circulation mechanism in an embodiment of this utility model.
[0011] Figure 3 This is a perspective view of the cover feeding mechanism according to an embodiment of the present utility model.
[0012] Figure 4 This is a perspective view of the first sealing ring assembly mechanism according to an embodiment of the present utility model.
[0013] Figure 5 This is a perspective view of the first sealing ring assembly mechanism in an embodiment of this utility model.
[0014] Figure 6 This is a perspective view of the first circulation mechanism, the second circulation mechanism, and the cover transfer mechanism of this utility model embodiment.
[0015] Figure 7 This is a schematic diagram of the peripheral structure of the second circulation mechanism in an embodiment of this utility model.
[0016] Figure 8 This is a perspective view of the core seat feeding mechanism according to an embodiment of the present utility model.
[0017] Figure 9 This is a perspective view of the spring feeding mechanism according to an embodiment of the present utility model.
[0018] Figure 10 This is a perspective view of the pressing mechanism in an embodiment of the present utility model.
[0019] Figure 11 This is a perspective view of the feeding mechanism in an embodiment of the present utility model.
[0020] Figure 12 This is an exploded view of the button assembly according to an embodiment of the present invention.
[0021] Explanation of reference numerals in the attached drawings: 1. Equipment frame; 2. First circulation mechanism; 21. First positioning fixture; 211. Cover positioning groove; 3. Second circulation mechanism; 31. Second positioning fixture; 311. Core seat positioning groove; 4. Cover transfer mechanism; 41. Cover transfer bracket; 42. Transfer horizontal movement power source; 43. Transfer horizontal movement plate; 44. Transfer vertical movement power source; 45. Transfer vertical movement plate; 46. Transfer clamping power source; 47. Transfer clamping claw; 5. Cover feeding mechanism; 51. Cover feeding track; 52. Cover feeding bracket; 53. Cover horizontal movement power source; 54. Cover horizontal movement plate; 55. Cover vertical movement power source; 56. Cover vertical movement plate; 57. Cover 58. Clamping power source; 6. Cover clamping claws; 7. First sealing ring assembly mechanism; 8. Sealing ring feeding track; 9. Sealing ring assembly bracket; 10. Sealing ring lateral movement power source; 11. Sealing ring lateral movement plate; 12. Sealing ring vertical movement power source; 13. Sealing ring vertical movement plate; 14. Sealing ring clamping power source; 15. Sealing ring vertical movement plate; 16. Sealing ring clamping power source; 17. Sealing ring clamping power source; 18. Sealing ring clamping claws; 19. Sealing ring sleeve; 10. Sealing ring extension bracket; 11. Sealing ring extension power source; 12. Sealing ring extension column; 13. Support part; 14. Extension part; 15. Sealing ring extension position; 16. Sealing ring pressing power source; 17. Sealing ring pressing plate; 18. Core seat feeding mechanism; 19. 1. Core seat feeding track; 72. Core seat feeding bracket; 73. Core seat lateral movement power source; 74. Core seat lateral movement plate; 75. Core seat vertical movement power source; 76. Core seat vertical movement plate; 77. Core seat clamping power source; 78. Core seat clamping claw; 8. Second sealing ring assembly mechanism; 9. Spring feeding mechanism; 91. Spring feeding track; 92. Spring reversing bracket; 93. Spring reversing power source; 94. Spring reversing plate; 95. Spring sleeve lifting power source; 96. Spring sleeve lifting column; 961. Spring sleeve positioning; 97. Spring feeding bracket; 98. Spring lateral movement power source; 99. Spring lateral movement plate; 910. Spring vertical movement power source; 911. Spring vertical movement plate; 912. 10. Spring-loaded gripper power source; 11. Spring-loaded gripper claw; 12. Pressing mechanism; 13. Pressing bracket; 14. Pressing power source; 15. Pressing component; 16. Supporting power source; 17. Support component; 18. Unloading mechanism; 19. Unloading bracket; 10. Unloading horizontal movement power source; 11. Unloading horizontal movement plate; 12. Unloading vertical movement power source; 13. Unloading vertical movement plate; 14. Unloading gripper power source; 15. Unloading gripper claw; 16. Button assembly; 17. Cover; 18. First sealing ring; 19. Core seat; 10. Second sealing ring; 10. Spring; 11. First circulation trajectory; 12. Second circulation trajectory. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] As attached Figure 12 As shown, the button assembly 12 to be assembled by the automatic assembly equipment in this embodiment includes a cover 121, a first sealing ring 122, a core seat 123, a second sealing ring 124, and a spring 125; the first sealing ring 122 is sleeved on the cover 121, the second sealing ring 124 is sleeved on the core seat 123, and the spring 125 is disposed between the cover 121 and the core seat 123.
[0024] Combined with appendix Figure 1 To be continued Figure 11 This utility model provides an automatic assembly device for button components, comprising a frame 1. A first circulation mechanism 2, a second circulation mechanism 3, and a cover transfer mechanism 4 are mounted on the frame 1. The first circulation mechanism 2 drives a first positioning fixture 21 to rotate along a first circulation trajectory 13. The second circulation mechanism 3 drives a second positioning fixture 31 to rotate along a second circulation trajectory 14. The cover transfer mechanism 4 spans between the first and second circulation trajectories 13 and 14. A cover feeding mechanism 5 and a first sealing ring assembly mechanism 6 are sequentially arranged on the frame 1 along the first circulation trajectory 13. A core seat feeding mechanism 7, a second sealing ring assembly mechanism 8, a spring feeding mechanism 9, a pressing mechanism 10, and a discharging mechanism 11 are sequentially arranged on the frame 1 along the second circulation trajectory 14. The cover feeding mechanism 5 is used to rotate the cover 121... The first sealing ring assembly mechanism 6 is used to install the first sealing ring 122 onto the cover 121 inside the first positioning fixture 21; the core seat feeding mechanism 7 is used to transfer the core seat 123 into the second positioning fixture 31; the second sealing ring assembly mechanism 8 is used to install the second sealing ring 124 onto the core seat 123 inside the second positioning fixture 31; the spring feeding mechanism 9 is used to install the spring 125 onto the core seat 123 inside the second positioning fixture 31; the cover transfer mechanism 4 is used to transfer the pre-assembled cover 121 from the first positioning fixture 21 and assemble it onto the core seat 123 inside the second positioning fixture 31; the pressing mechanism 10 is used to press the assembled core seat 123 and cover 121 together; the unloading mechanism 11 is used to remove the pressed button assembly 12 from the second positioning fixture 31.
[0025] In this embodiment, both the first circulation mechanism 2 and the second circulation mechanism 3 adopt a structure of a rotating power source and a rotating turntable, and the first positioning fixture 21 and the second positioning fixture 31 are respectively installed and fixed on the corresponding rotating turntable.
[0026] In this embodiment, the cover transfer mechanism 4 is used to connect and transfer the material between the first circulation mechanism 2 and the second circulation mechanism 3.
[0027] In this embodiment, the first circulation trajectory 13 for the first positioning fixture 21 to rotate driven by the first circulation mechanism 2 and the second circulation trajectory 14 for the second positioning fixture 31 to rotate driven by the second circulation mechanism 3 are shown in the attached diagram. Figure 6 .
[0028] In this embodiment, the first sealing ring assembly mechanism 6 and the second sealing ring assembly mechanism 8 have essentially the same structure. Therefore, in the following embodiments, only the first sealing ring assembly mechanism 6 will be described, and the second sealing ring assembly mechanism 8 will not be described again.
[0029] In this embodiment, the pressing mechanism 10 is used to press the pre-assembled core seat 123 and cover 121 together to obtain the button assembly 12.
[0030] In this embodiment, as shown in the appendix Figure 6 As shown, the first positioning fixture 21 has a cover positioning groove 211 for accommodating the cover 121, and the second positioning fixture 31 has a core seat positioning groove 311 for accommodating the core seat 123. In another embodiment, the first positioning fixture 21 and the second positioning fixture 31 may also be provided with clamping mechanisms to clamp and position the cover 121 and the core seat 123.
[0031] In this embodiment, as shown in the appendix Figure 3 As shown, the cover feeding mechanism 5 includes a cover feeding track 51, a cover feeding bracket 52 located beside the cover feeding track 51, a cover lateral movement force source 53 connected to the cover feeding bracket 52, a cover lateral movement plate 54 driven by the cover lateral movement force source 53, a cover vertical movement force source 55 connected to the cover lateral movement plate 54, a cover vertical movement plate 56 driven by the cover vertical movement force source 55, a cover clamping power source 57 connected to the cover vertical movement plate 56, and a cover clamping claw 58 driven by the cover clamping power source 57; the cover clamping claw 58 is used to clamp the cover 121 at the discharge end of the cover feeding track 51 into the cover positioning groove 211 of the first positioning fixture 21.
[0032] In this embodiment, the feeding end of the cover feeding track 51 is provided with a cover vibrating plate for feeding the cover 121 in a uniform manner, so that the cover gripping claw 58 can directly grip the cover 121 into the cover positioning groove 211. The cover vibrating plate is not shown in the figure.
[0033] In this embodiment, as shown in the appendix Figure 8 As shown, the core seat feeding mechanism 7 includes a core seat feeding track 71, a core seat feeding bracket 72 located beside the core seat feeding track 71, a core seat lateral movement force source 73 connected to the core seat feeding bracket 72, a core seat lateral movement plate 74 driven by the core seat lateral movement force source 73, a core seat vertical movement force source 75 connected to the core seat lateral movement plate 74, a core seat vertical movement plate 76 driven by the core seat vertical movement force source 75, a core seat clamping power source 77 connected to the core seat vertical movement plate 76, and a core seat clamping claw 78 driven by the core seat clamping power source 77; the core seat clamping claw 78 is used to clamp the core seat 123 at the discharge end of the core seat feeding track 71 into the core seat positioning groove 311 of the second positioning fixture 31.
[0034] In this embodiment, the feeding end of the core seat feeding track 71 is provided with a core seat vibrating disk for feeding the core seat 123 in a uniform manner, so that the core seat gripping claw 78 can directly grip the core seat 123 into the core seat positioning groove 311. The core seat vibrating disk is not shown in the figure.
[0035] In this embodiment, as shown in the appendix Figure 4 and attached Figure 5As shown, both the first sealing ring assembly mechanism 6 and the second sealing ring assembly mechanism 8 include a sealing ring feeding track 61, a sealing ring stretching assembly located beside the discharge end of the sealing ring feeding track 61, a sealing ring assembly bracket 62 located beside the sealing ring stretching assembly, a sealing ring lateral movement force source 63 connected to the sealing ring assembly bracket 62, a sealing ring lateral movement plate 64 driven by the sealing ring lateral movement force source 63, a sealing ring vertical movement force source 65 connected to the sealing ring lateral movement force source 64, a sealing ring vertical movement plate 66 driven by the sealing ring vertical movement force source 65, a sealing ring clamping power source 67 connected to the sealing ring vertical movement plate 66, and a sealing ring clamping power source 68 driven by the sealing ring clamping power source 69. The device comprises a sealing ring gripping claw 68 driven by a source 67, a sealing ring sleeve 69 connected to the sealing ring vertical moving plate 66, and a sealing ring pressing assembly connected to the sealing ring horizontal moving plate 64; the sealing ring extension assembly is provided with a sealing ring extension position 6123; the sealing ring gripping claw 68 is used to grip the sealing ring at the discharge end of the sealing ring feed track 61 to the sealing ring extension position 6123; the sealing ring extension assembly is used to extend and release the sealing ring on the sealing ring extension position 6123; the sealing ring sleeve 69 is used to take the sealing ring in the sealing ring extension position 6123; and the sealing ring pressing assembly is used to remove the sealing ring on the sealing ring sleeve 69.
[0036] In this embodiment, the feeding end of the sealing ring feeding track 61 is provided with a sealing ring vibrating plate, which is not shown in the accompanying drawings.
[0037] In this embodiment, the sealing ring is fed as follows: the sealing ring gripper 68 grips the sealing ring to the sealing ring extension position 6123, the sealing ring extension assembly extends the sealing ring at the sealing ring extension position 6123, the sealing ring sleeve 69 extends into the extended sealing ring, the sealing ring extension assembly releases the sealing ring at the sealing ring extension position 6123, so that the sealing ring is fitted on the sealing ring sleeve 69, the sealing ring sleeve 69 moves above the corresponding positioning fixture, and the sealing ring pressing assembly removes the sealing ring from the sealing ring sleeve 69, thereby completing the sealing ring feeding.
[0038] In this embodiment, the sealing ring gripper 68 and the sealing ring sleeve 69 move synchronously, thereby accelerating the production cycle of the mechanism.
[0039] In this embodiment, as shown in the appendix Figure 5As shown, the sealing ring stretching assembly includes a sealing ring stretching bracket 610, a plurality of sealing ring stretching power sources 611 evenly distributed on the sealing ring stretching bracket 610, and sealing ring stretching columns 612 driven by the sealing ring stretching power sources 611. The sealing ring stretching column 612 includes a support portion 6121 and a stretching portion 6122. Each support portion 6121 together forms the sealing ring stretching position 6123. The stretching portion 6122 is used to expand the sealing ring of the sealing ring stretching position 6123. The sealing ring pressing assembly includes a sealing ring pressing power source 613 connected to the sealing ring transverse plate 64 and a sealing ring pressing plate 614 driven by the sealing ring pressing power source 613. The sealing ring pressing plate 614 has a through hole, and the sealing ring sleeve 69 slides through the through hole.
[0040] In this embodiment, four sets of sealing ring stretching power sources 611 are provided. Each sealing ring stretching power source 611 drives the corresponding sealing ring stretching column 612 to move synchronously, thereby realizing the stretching and release of the sealing ring.
[0041] In this embodiment, the inner cavity of the sealing ring sleeve 69 is hollow, and the end of the sealing ring sleeve 69 is provided with a notch that is adapted to the sealing ring extension post 612.
[0042] In this embodiment, as shown in the appendix Figure 9 As shown, the spring feeding mechanism 9 includes a spring feeding track 91, a spring reversing bracket 92 located at the discharge end of the spring feeding track 91, a spring reversing power source 93 connected to the spring reversing bracket 92, a spring reversing plate 94 driven by the spring reversing power source 93, a spring retrieval power source 95 connected to the spring reversing plate 94, a spring retrieval column 96 driven by the spring retrieval power source 95, a spring feeding bracket 97 located beside the spring reversing bracket 92, a spring lateral movement power source 98 connected to the spring feeding bracket 97, a spring lateral movement plate 99 driven by the spring lateral movement power source 98, and a spring connected to the spring lateral movement plate 99. The system includes a vertical moving power source 910, a spring vertical moving plate 911 driven by the spring vertical moving power source 910, a spring clamping power source 912 connected to the spring vertical moving plate 911, and a spring clamping claw 913 driven by the spring clamping power source 912. The spring sleeve post 96 is provided with a spring sleeve taking position 961. The spring sleeve taking post 96 is used to take the spring 125 at the discharge end of the spring feed track 91. The spring reversing power source 93 drives the spring sleeve taking post 96 to complete the reversing of the spring 125 through the spring reversing plate 94. The spring clamping claw 913 is used to install the spring 125 on the spring sleeve taking position 961 onto the core seat in the second positioning fixture 31.
[0043] In this embodiment, the feeding end of the spring feeding track 91 is provided with a spring vibrating plate. The spring vibrating plate feeds the material with the spring 125 facing the same direction. The spring vibrating plate is not shown in the attached drawings.
[0044] In this embodiment, the spring reversing power source 93 is used to reverse the spring 125 by 90° to adjust the spring 125 to the posture of being assembled onto the core seat 123.
[0045] In this embodiment, as shown in the appendix Figure 6 As shown, the housing transfer mechanism 4 includes a housing transfer bracket 41, a transfer horizontal movement force source 42 connected to the housing transfer bracket 41, a transfer horizontal movement plate 43 driven by the transfer horizontal movement force source 42, a transfer vertical movement force source 44 connected to the transfer horizontal movement plate 43, a transfer vertical movement plate 45 driven by the transfer vertical movement force source 44, a transfer clamping power source 46 connected to the transfer vertical movement plate 45, and a transfer clamping claw 47 driven by the transfer clamping power source 46; the transfer clamping claw 47 is used to clamp the housing 121 pre-assembled in the first positioning fixture 21 and transfer it to the core seat 123 of the second positioning fixture 31.
[0046] In this embodiment, as shown in the appendix Figure 10 As shown, the pressing mechanism 10 includes a pressing bracket 101, a pressing power source 102 connected to the pressing bracket 101, a pressing member 103 driven by the pressing power source 102, a supporting power source 104 connected to the pressing bracket 101, and a supporting member 105 driven by the supporting power source 104. The pressing member 103 and the supporting member 105 are used to press the core seat 123 and the cover 121 assembled with each other in the second positioning fixture 31.
[0047] In this embodiment, at least one pressing mechanism 10 is provided; preferably, two pressing mechanisms 10 may be provided.
[0048] In this embodiment, as shown in the appendix Figure 11 As shown, the unloading mechanism 11 includes an unloading bracket 111, an unloading horizontal movement force source 112 connected to the unloading bracket 111, an unloading horizontal movement plate 113 driven by the unloading horizontal movement force source 112, an unloading vertical movement force source 114 connected to the unloading horizontal movement plate 113, an unloading vertical movement plate 115 driven by the unloading vertical movement force source 114, an unloading clamping power source 116 connected to the unloading vertical movement plate 115, and an unloading clamping claw 117 driven by the unloading clamping power source 116; the unloading clamping claw 117 is used to remove the pressed button assembly 12 from the second positioning fixture 31.
[0049] In this embodiment, each power source can be a cylinder or an electric motor.
[0050] This utility model of automatic assembly equipment for button components uses a first circulation mechanism 2 and a second circulation mechanism 3 to drive their respective positioning fixtures to circulate. The two circulation tracks are used to complete the pre-assembly of the cover side and the pre-assembly of the core seat side. Then, the cover transfer mechanism 4 completes the assembly. Each station is arranged in sequence along the circulation track, and each process flows continuously and automatically, replacing manual assembly and simple tooling operation mode, realizing continuous production, increasing output per unit time, realizing continuous and large-scale mass production operations, and significantly improving production efficiency.
[0051] This technical solution utilizes a dedicated first sealing ring assembly mechanism 6 and a second sealing ring assembly mechanism 8 to automatically assemble two sealing rings, replacing manual placement. This effectively prevents problems such as sealing ring misalignment and omissions. The spring feeding mechanism 9 automatically completes the spring sleeve assembly, reducing defects such as spring misalignment and incomplete assembly, ensuring the assembly position accuracy of the double sealing rings and spring structure, and guaranteeing the dustproof and waterproof sealing performance of the button assembly from the assembly source. Simultaneously, after the sealing rings and springs are assembled in place, the cover transfer mechanism 4 completes the docking between the cover and the core seat, and the pressing mechanism 10 performs uniform pressing. The assembly position and pressing force are controllable and stable, reducing quality defects such as pressing jamming and reset failure in the finished product, improving the assembly qualification rate of the button assembly, and improving the consistency of the finished product quality.
[0052] It should also be noted that, in this specification, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0053] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automatic assembly device for button components, comprising a machine frame, characterized in that, The equipment frame is equipped with a first circulation mechanism, a second circulation mechanism, and a cover transfer mechanism. The first circulation mechanism drives a first positioning fixture to rotate along a first circulation trajectory, and the second circulation mechanism drives a second positioning fixture to rotate along a second circulation trajectory. The cover transfer mechanism spans between the first and second circulation trajectories. A cover feeding mechanism and a first sealing ring assembly mechanism are sequentially arranged along the first circulation trajectory on the equipment frame. A core seat feeding mechanism, a second sealing ring assembly mechanism, a spring feeding mechanism, a pressing mechanism, and a discharging mechanism are sequentially arranged along the second circulation trajectory on the equipment frame. The cover feeding mechanism is used to transfer the cover to the first positioning fixture. The first sealing ring assembly mechanism is used to install the first sealing ring onto the cover within the first positioning fixture; the core seat feeding mechanism is used to transfer the core seat to the second positioning fixture; the second sealing ring assembly mechanism is used to install the second sealing ring onto the core seat within the second positioning fixture; the spring feeding mechanism is used to install the spring onto the core seat within the second positioning fixture; the cover transfer mechanism is used to transfer the pre-assembled cover from the first positioning fixture and assemble it onto the core seat within the second positioning fixture; the pressing mechanism is used to press the assembled core seat and cover together; the unloading mechanism is used to remove the pressed button assembly from the second positioning fixture.
2. The automatic assembly equipment for button components according to claim 1, characterized in that, The first positioning fixture has a cover positioning groove for accommodating the cover, and the second positioning fixture has a core positioning groove for accommodating the core seat.
3. The automatic assembly equipment for button components according to claim 2, characterized in that, The cover feeding mechanism includes a cover feeding track, a cover feeding bracket located beside the cover feeding track, a cover lateral movement force source connected to the cover feeding bracket, a cover lateral movement plate driven by the cover lateral movement force source, a cover vertical movement force source connected to the cover lateral movement plate, a cover vertical movement plate driven by the cover vertical movement force source, a cover clamping power source connected to the cover vertical movement plate, and a cover clamping claw driven by the cover clamping power source; the cover clamping claw is used to clamp the cover at the discharge end of the cover feeding track into the cover positioning groove of the first positioning fixture.
4. The automatic assembly equipment for button components according to claim 2, characterized in that, The core seat feeding mechanism includes a core seat feeding track, a core seat feeding bracket located beside the core seat feeding track, a core seat lateral movement force source connected to the core seat feeding bracket, a core seat lateral movement plate driven by the core seat lateral movement force source, a core seat vertical movement force source connected to the core seat lateral movement plate, a core seat vertical movement plate driven by the core seat vertical movement force source, a core seat clamping power source connected to the core seat vertical movement plate, and a core seat clamping claw driven by the core seat clamping power source; the core seat clamping claw is used to clamp the core seat at the discharge end of the core seat feeding track into the core seat positioning groove of the second positioning fixture.
5. The automatic assembly equipment for button components according to claim 1, characterized in that, Both the first and second sealing ring assembly mechanisms include a sealing ring feeding track, a sealing ring stretching assembly located beside the outlet end of the sealing ring feeding track, a sealing ring assembly bracket located beside the sealing ring stretching assembly, a sealing ring lateral movement force source connected to the sealing ring assembly bracket, a sealing ring lateral movement plate driven by the sealing ring lateral movement force source, a sealing ring vertical movement force source connected to the sealing ring lateral movement plate, a sealing ring vertical movement plate driven by the sealing ring vertical movement force source, a sealing ring clamping force source connected to the sealing ring vertical movement plate, and a sealing ring clamping force source driven by the sealing ring clamping force source. The system comprises a power-driven sealing ring gripper, a sealing ring sleeve connected to the vertical moving plate of the sealing ring, and a sealing ring pressing assembly connected to the horizontal moving plate of the sealing ring. The sealing ring extension assembly has a sealing ring extension position. The sealing ring gripper is used to grip the sealing ring at the discharge end of the sealing ring feed track to the sealing ring extension position. The sealing ring extension assembly is used to extend and release the sealing ring at the sealing ring extension position. The sealing ring sleeve is used to take the sealing ring in the sealing ring extension position. The sealing ring pressing assembly is used to remove the sealing ring from the sealing ring sleeve.
6. The automatic assembly equipment for button components according to claim 5, characterized in that, The sealing ring stretching assembly includes a sealing ring stretching bracket, several sealing ring stretching power sources evenly distributed on the sealing ring stretching bracket, and sealing ring stretching columns driven by the sealing ring stretching power sources. Each sealing ring stretching column includes a support portion and a stretching portion. The support portions together enclose the sealing ring stretching position, and the stretching portion is used to expand the sealing ring at the sealing ring stretching position. The sealing ring pressing assembly includes a sealing ring pressing power source connected to the sealing ring transverse plate and a sealing ring pressing plate driven by the sealing ring pressing power source. The sealing ring pressing plate has a through hole, and the sealing ring sleeve slides through the through hole.
7. The automatic assembly equipment for button components according to claim 1, characterized in that, The spring feeding mechanism includes a spring feeding track, a spring reversing bracket located at the discharge end of the spring feeding track, a spring reversing power source connected to the spring reversing bracket, a spring reversing plate driven by the spring reversing power source, a spring retrieval power source connected to the spring reversing plate, a spring retrieval column driven by the spring retrieval power source, a spring feeding bracket located beside the spring reversing bracket, a spring lateral movement power source connected to the spring feeding bracket, a spring lateral movement plate driven by the spring lateral movement power source, and a spring feeding bracket connected to the spring reversing bracket. The system includes a spring vertical movement power source on a horizontal moving plate, a spring vertical moving plate driven by the spring vertical movement power source, a spring clamping power source connected to the spring vertical moving plate, and spring clamping claws driven by the spring clamping power source. The spring clamping post is provided with a spring clamping position. The spring clamping post is used to clamp the spring at the discharge end of the spring feed track. The spring reversing power source drives the spring clamping post to complete the spring reversing through the spring reversing plate. The spring clamping claws are used to install the spring on the spring clamping position onto the core seat in the second positioning fixture.
8. The automatic assembly equipment for button components according to claim 1, characterized in that, The housing transfer mechanism includes a housing transfer bracket, a transfer lateral movement force source connected to the housing transfer bracket, a transfer lateral movement plate driven by the transfer lateral movement force source, a transfer vertical movement force source connected to the transfer lateral movement plate, a transfer vertical movement plate driven by the transfer vertical movement force source, a transfer clamping power source connected to the transfer vertical movement plate, and a transfer clamping claw driven by the transfer clamping power source; the transfer clamping claw is used to clamp the housing pre-assembled in the first positioning fixture and transfer it to the core seat of the second positioning fixture.
9. The automatic assembly equipment for button components according to claim 1, characterized in that, The pressing mechanism includes a pressing bracket, a pressing power source connected to the pressing bracket, a pressing component driven by the pressing power source, a supporting power source connected to the pressing bracket, and a supporting component driven by the supporting power source. The pressing component and the supporting component are used to press the core seat and the cover shell that are assembled with each other in the second positioning fixture.
10. An automatic assembly device for button components according to claim 1, characterized in that, The unloading mechanism includes an unloading bracket, an unloading lateral movement force source connected to the unloading bracket, an unloading lateral movement plate driven by the unloading lateral movement force source, an unloading vertical movement force source connected to the unloading lateral movement plate, an unloading vertical movement plate driven by the unloading vertical movement force source, an unloading clamping power source connected to the unloading vertical movement plate, and an unloading clamping claw driven by the unloading clamping power source; the unloading clamping claw is used to remove the pressed button assembly from the second positioning fixture.