Positioning device for drilling photovoltaic support profiles
Patent Information
- Application Number
- CN202522336775.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-04
AI Technical Summary
鉴于现有技术的上述缺点、不足,本实用新型提供一种光伏支架型材钻孔用定位装置,其解决了现有的光伏支架型材钻孔用定位装置需要先夹持操作后,再进行钻孔,不能够同时操作,极大的影响钻孔效率的技术问题
本实用新型的有益效果是:本实用新型的一种光伏支架型材钻孔用定位装置,包括支撑主体、夹持机构、下压机构和承载环,通过上述结构组合,支撑主体提供基础承载,夹持机构实现夹持,下压机构实现下压运动和连接协同,承载环同步动作并承载钻具,该定位装置创新地克服了现有装置的弊端,实现了夹持与钻孔的同步操作,提高了光伏支架型材钻孔的工作效率。
Smart Images

Figure CN224879972U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drilling positioning equipment technology, and in particular to a positioning device for drilling photovoltaic bracket profiles. Background Technology
[0002] In the current booming development of the photovoltaic industry, photovoltaic brackets, as key components supporting photovoltaic modules, have a crucial impact on the performance and cost of the entire photovoltaic power generation system due to the precision and efficiency of their manufacturing. Drilling is a very common and important process in the fabrication of photovoltaic bracket profiles.
[0003] Existing positioning devices for drilling photovoltaic bracket profiles have revealed some significant limitations in practical applications. These traditional positioning devices generally employ a clamping operation, where drilling is only performed after the profile is securely fixed. This method significantly reduces drilling efficiency in actual production processes.
[0004] First, because clamping and drilling operations must be performed sequentially, operators need to spend time adjusting and securing the profile during the clamping phase. During this time, the equipment is not in a drilling operation state, which consumes a significant amount of production time. In the subsequent drilling stage, although the equipment begins drilling, the overall production time is prolonged because the initial clamping work cannot be carried out simultaneously with the drilling.
[0005] Secondly, from the perspective of production rhythm, this step-by-step operation method disrupts the continuity of work. Operators need to constantly switch their attention and operating methods between the two tasks of clamping and drilling, increasing the additional operational difficulty and time cost. This not only affects the drilling efficiency of individual workpieces, but for large-scale production, the accumulated time consumption slows down the overall production speed, lengthens the production cycle, and makes it difficult to meet the market demand for efficient production. Utility Model Content
[0006] (a) Technical problems to be solved In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a positioning device for drilling photovoltaic bracket profiles, which solves the technical problem that the existing positioning devices for drilling photovoltaic bracket profiles require clamping operation before drilling, and cannot be operated simultaneously, which greatly affects the drilling efficiency.
[0007] (II) Technical Solution To achieve the above objectives, the main technical solutions adopted by this utility model include: This utility model provides a positioning device for drilling holes in photovoltaic bracket profiles.
[0008] This utility model provides a positioning device for drilling photovoltaic bracket profiles, comprising: The main support structure is used to support the profiles; The clamping mechanism is slidably mounted on the support body and located on both sides of the profile; The pressing mechanism is vertically slidably mounted on the support body and connected to the clamping mechanism; The bearing ring, located on the pressing mechanism and above the profile, is used to support the drilling tool; During the process of moving the circumferential profile, the clamping mechanism clamps the profile.
[0009] Optionally, the clamping mechanism includes: Two clamping grippers are symmetrically slidably mounted on the support body and are slidably connected to the pressing mechanism.
[0010] Optionally, the clamping mechanism further includes: An anti-slip layer is applied to the end face of the clamping gripper that contacts the profile.
[0011] Optionally, the pressing mechanism includes: The lower pressure plate is vertically and slidably installed on the support body; An inclined groove is symmetrically formed on the lower pressure plate, and the clamping gripper is slidably installed in the inclined groove.
[0012] Optionally, the pressing mechanism also includes: The top fixing plate is connected to the lower pressure plate. When the lower pressure plate moves towards the profile, the top fixing plate comes into contact with the profile.
[0013] Optionally, the pressing mechanism also includes: The telescopic adjustment rod is located between the top fixed plate and the lower pressure plate and is used to adjust the distance between the top fixed plate and the lower pressure plate.
[0014] Optionally, the clamping mechanism further includes: A reset element, located between the lower pressure plate and the support body, is used to move the clamping gripper away from the profile.
[0015] Optionally, it also includes: Positioning spotlights, mounted on the support ring, are used to project light onto the drilling points of the profile.
[0016] Optionally, the bearing ring can be detachably mounted on the pressing mechanism.
[0017] Optionally, the bearing ring includes: The main body of the fixing ring can be detachably installed on the main body of the support; The main body of the bearing ring is coaxially arranged with the main body of the fixing ring and is used to support the drilling tool; A damping rod is installed between the fixed ring body and the load-bearing ring body.
[0018] (III) Beneficial Effects The beneficial effects of this utility model are as follows: The positioning device for drilling photovoltaic bracket profiles of this utility model includes a support body, a clamping mechanism, a pressing mechanism, and a bearing ring. Through the above structural combination, the support body provides basic support, the clamping mechanism realizes clamping, the pressing mechanism realizes pressing movement and connection coordination, and the bearing ring moves synchronously and carries the drill bit. This positioning device innovatively overcomes the shortcomings of existing devices, realizes synchronous operation of clamping and drilling, and improves the working efficiency of drilling photovoltaic bracket profiles. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the positioning device for drilling photovoltaic bracket profiles according to this utility model; Figure 2 This is a three-dimensional structural diagram of the clamping gripper of this utility model; Figure 3 This is a three-dimensional structural diagram of the lower pressure plate of this utility model; Figure 4 This is a three-dimensional structural diagram of the bearing ring of this utility model.
[0020] [Explanation of Labels in the Attached Image] 100-Supporting body, 200-Clamping mechanism, 300-Pressing mechanism, 400-Bearing ring, 500-Positioning spotlight; 210-Clamping gripper, 220-Anti-slip layer, 230-Reset component; 310-Lower pressure plate, 320-Inclined groove, 330-Top fixing plate, 340-Telescopic adjustment rod; 410 - Fixed ring body, 420 - Bearing ring body, 430 - Damping rod. Detailed Implementation
[0021] To better explain and facilitate understanding of this utility model, a detailed description of its specific embodiments is provided below with reference to the accompanying drawings. In this document, directional terms such as "upper," "lower," etc., are used interchangeably with other directional terms. Figure 1 The orientation is used as a reference.
[0022] To better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that the present invention can be understood more clearly and thoroughly, and that the scope of the present invention can be fully conveyed to those skilled in the art.
[0023] like Figures 1 to 4As shown in the figure, this embodiment proposes a positioning device for drilling photovoltaic bracket profiles, including: a support body 100 for supporting the profile; a clamping mechanism 200 slidably mounted on the support body 100 and located on both sides of the profile; a pressing mechanism 300 vertically slidably mounted on the support body 100 and connected to the clamping mechanism 200; and a bearing ring 400 disposed on the pressing mechanism 300 and located above the profile for supporting the drilling tool; wherein, during the process of the bearing ring 400 moving towards the profile, the clamping mechanism 200 clamps the profile.
[0024] In this technical solution, the positioning device for drilling photovoltaic bracket profiles includes a support body 100, a clamping mechanism 200, a pressing mechanism 300, and a bearing ring 400. The support body 100 is the basic structure of the entire positioning device, providing a stable installation platform for the other components and bearing the profile during the drilling operation. The clamping mechanism 200 is slidably installed on the support body 100. During the drilling operation, the clamping mechanism 200 can slide and adjust along the support body 100 according to different sizes of profiles to achieve adaptive clamping of profiles of different specifications. At the same time, it is connected to the pressing mechanism 300. As the bearing ring 400 moves towards the profile, the clamping mechanism 200 accurately clamps the profile and provides a stable fixing force for the profile in the subsequent drilling process, preventing the profile from shaking or displacing during drilling and ensuring the accuracy and quality of drilling.
[0025] The pressing mechanism 300 is vertically slidably mounted on the support body 100. During vertical movement, the pressing action can be transmitted to the clamping mechanism 200 through the connection with the clamping mechanism 200, so that the clamping mechanism 200 can move synchronously with the drill bit. That is, when the drill bit moves downward toward the profile to prepare for drilling, the clamping mechanism 200 clamps the profile simultaneously.
[0026] The bearing ring 400 is set on the pressing mechanism 300 and located above the profile. Its main function is to stably support the drill bit. During the drilling operation, it not only provides a solid support structure for the drill bit to ensure the stability of the drill bit when rotating at high speed and drilling with force, but also achieves a close connection between the drilling process and the clamping process through its coordinated movement with the pressing mechanism 300.
[0027] Through the above structural combination, the supporting body 100 provides basic bearing, the clamping mechanism 200 achieves clamping, the pressing mechanism 300 achieves pressing movement and connection coordination, and the bearing ring 400 moves synchronously and carries the drilling tool. This positioning device innovatively overcomes the shortcomings of existing devices, realizes the synchronous operation of clamping and drilling, and improves the working efficiency of drilling photovoltaic bracket profiles.
[0028] like Figures 1 to 4As shown, in some examples, the clamping mechanism 200 includes: two clamping grippers 210, symmetrically slidably mounted on the support body 100 and slidably connected to the pressing mechanism 300; an anti-slip layer 220, disposed on the end face of the clamping grippers 210 in contact with the profile; and a reset member 230, disposed between the pressing plate 310 and the support body 100, for moving the pressing plate 310 away from the profile.
[0029] In this technical solution, the clamping mechanism 200 includes clamping grippers 210, an anti-slip layer 220, and a reset member 230. The two clamping grippers 210 are symmetrically slidably mounted on the support body 100. When clamping the profile, the clamping force is evenly distributed on both sides of the profile. The clamping grippers 210 are slidably connected to the pressing mechanism 300. Through the slid connection, the pressing force can be accurately transmitted to the clamping grippers 210, thereby driving the two clamping grippers 210 to move closer to each other along the support body 100, thus achieving a firm clamping action on the profile. Conversely, when the pressing mechanism 300 moves upward, the clamping grippers 210 will also slide in the opposite direction, releasing the clamping of the profile. The anti-slip layer 220 is provided on the end face of the clamping gripper 210 that contacts the profile. During the drilling process, the force applied by the drill bit to the profile may cause the profile to slip slightly or shift, which may affect the accuracy and quality of the drilling. The presence of the anti-slip layer 220 increases the friction between the clamping gripper 210 and the profile contact surface, effectively preventing the profile from slipping during the clamping process.
[0030] The reset component 230 is located between the lower pressure plate 310 and the support body 100, and its main function is to automatically reset. When the lower pressure mechanism 300 drives the drill to complete the drilling operation and lifts upward, the reset component 230 will exert its elastic effect, providing a spring force to move the lower pressure plate 310 away from the profile.
[0031] like Figures 1 to 4 As shown, in some examples, the pressing mechanism 300 includes: a pressing plate 310, which is vertically slidably mounted on the support body 100; an inclined groove 320, which is symmetrically formed on the pressing plate 310, and a clamping gripper 210 is slidably mounted in the inclined groove 320; a top fixing plate 330, which is connected to the pressing plate 310 and contacts the profile when the pressing plate 310 moves in the profile direction; and a telescopic adjustment rod 340, which is disposed between the top fixing plate 330 and the pressing plate 310 and is used to adjust the distance between the top fixing plate 330 and the pressing plate 310.
[0032] In this technical solution, the lower pressure plate 310 is vertically slidably mounted on the support body 100, and the inclined groove 320 is symmetrically formed on the lower pressure plate 310. The clamping claw 210 is slidably mounted in the inclined groove 320. When the bearing ring 400 drives the lower pressure plate 310 to move downward, the lower pressure plate 310 slides vertically down along the support body 100. Due to the inclined structure of the inclined groove 320, the clamping claw 210 slides in the inclined groove 320, causing the two clamping claws 210 to move closer to each other along the inclined direction, thereby clamping the profile located in the middle.
[0033] The top fixing plate 330 is connected to the lower pressure plate 310. Its main function is to contact the profile during the entire pressing process to provide auxiliary fixation for the top of the profile. The telescopic adjustment rod 340 is located between the top fixing plate 330 and the lower pressure plate 310 to adjust the distance between the top fixing plate 330 and the lower pressure plate 310.
[0034] like Figure 1 As shown, in some examples, it also includes: a positioning spotlight 500, which is disposed on the support ring 400, for projecting light spots onto the drilling points of the profile.
[0035] In this technical solution, the positioning spotlight 500 is set on the bearing ring 400. Its main function is to project light spots onto the drilling point of the profile. Before the drilling operation begins, the operator can use the light spot projected on the surface of the profile by the positioning spotlight 500 to clearly determine the position where the drill bit is about to drill. This light spot is equivalent to a precise mark, which provides an intuitive visual reference for both the operator to manually adjust the position of the drill bit and for the automated control system.
[0036] like Figures 1 to 4 As shown, in some examples, the bearing ring 400 includes: a fixed ring body 410, which is detachably mounted on the support body 100; a bearing ring body 420, which is coaxially arranged with the fixed ring body 410 and is used to support the drilling tool; and a damping rod 430, which is disposed between the fixed ring body 410 and the bearing ring body 420.
[0037] In this technical solution, the bearing ring 400 includes a fixed ring body 410, a bearing ring body 420, and a damping rod 430. The fixed ring body 410 is detachably installed on the support body 100 and can be replaced with different diameter sizes. The bearing ring body 420 is used to support the drill bit. When the bearing ring body 420 is supporting drilling, the bearing ring body 420 is pressed down, and the damping rod 430 provides damping force to the bearing ring body 420. This allows the drill bit to press down, first applying downward pressure to the lower pressure plate 310, and after the clamping gripper 210 clamps the profile, the drill bit continues to press down the damping rod 430 to achieve drilling into the profile.
[0038] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0040] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "beneath" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0041] In the description of this specification, the terms "one embodiment," "some embodiments," "embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0042] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make modifications, alterations, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A positioning device for drilling holes in photovoltaic bracket profiles, characterized in that, include: Support body (100) is used to support the profile; The clamping mechanism (200) is slidably mounted on the support body (100) and located on both sides of the profile; The pressing mechanism (300) is vertically slidably mounted on the support body (100) and connected to the clamping mechanism (200); A bearing ring (400) is disposed on the pressing mechanism (300) and located above the profile, for supporting the drilling tool; During the process of the bearing ring (400) moving towards the profile, the clamping mechanism (200) clamps the profile.
2. The positioning device for drilling photovoltaic bracket profiles as described in claim 1, characterized in that, The clamping mechanism (200) includes: Two clamping grippers (210) are symmetrically slidably mounted on the support body (100) and slidably connected to the pressing mechanism (300).
3. The positioning device for drilling photovoltaic bracket profiles as described in claim 2, characterized in that, The clamping mechanism (200) further includes: An anti-slip layer (220) is provided on the end face of the clamping gripper (210) that contacts the profile.
4. The positioning device for drilling photovoltaic bracket profiles as described in claim 2, characterized in that, The pressing mechanism (300) includes: The lower pressure plate (310) is vertically slidably mounted on the support body (100); An inclined groove (320) is symmetrically formed on the lower pressure plate (310), and the clamping gripper (210) is slidably installed in the inclined groove (320).
5. The positioning device for drilling photovoltaic bracket profiles as described in claim 4, characterized in that, The pressing mechanism (300) further includes: The top fixing plate (330) is connected to the lower pressure plate (310), and when the lower pressure plate (310) moves in the profile direction, the top fixing plate (330) contacts the profile.
6. The positioning device for drilling photovoltaic bracket profiles as described in claim 5, characterized in that, The pressing mechanism (300) further includes: A telescopic adjustment rod (340) is disposed between the top fixed plate (330) and the lower pressure plate (310) for adjusting the distance between the top fixed plate (330) and the lower pressure plate (310).
7. The positioning device for drilling photovoltaic bracket profiles as described in claim 4, characterized in that, The clamping mechanism (200) further includes: A reset member (230) is disposed between the lower pressure plate (310) and the support body (100) for moving the clamping gripper lower pressure plate (310) away from the profile.
8. The positioning device for drilling photovoltaic bracket profiles as described in claim 1, characterized in that, Also includes: A positioning spotlight (500) is mounted on the bearing ring (400) and is used to project light onto the drilling point of the profile.
9. The positioning device for drilling photovoltaic bracket profiles as described in claim 1, characterized in that, The bearing ring (400) includes: The fixing ring body (410) is detachably installed on the support body (100); The bearing ring body (420) is coaxially arranged with the fixing ring body (410) and is used to support the drilling tool; A damping rod (430) is disposed between the fixed ring body (410) and the bearing ring body (420).