A deburring device for door and window production
Patent Information
- Application Number
- CN202522487031.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-24
AI Technical Summary
现有的去毛刺工作通常为人工手持刮刀、砂纸等工具对型材端面进行打磨,以去除毛刺,该种方式工作强度大,且工作效率不高
本申请通过设置两个圆盘刷来去除型材端面的毛刺,使用者仅需将型材放置于移动板上,并推动移动板顺次经过两个圆盘刷的上部和下部,即可完成型材的除毛刺作业,节省人力;本申请的两个圆盘刷的旋转方向相同,且两个圆盘上下错位设置,使得型材能顺次经过两个圆盘刷的上部和下部,从而使两个圆盘刷以两个方向来打磨型材的端面,以全方位去除型材端面上的毛刺,提高除毛刺效率。
Smart Images

Figure CN224880128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of door and window production and deburring equipment, specifically a deburring device for door and window production. Background Technology
[0002] The door and window production process mainly includes profile processing, assembly and debugging, and quality inspection. Profile processing mainly includes profile cutting and deburring. Profile cutting requires cutting at a 45° angle on both sides of the profile, resulting in burrs on the cut end faces, which need to be deburred. Currently, deburring is usually done manually by hand using scrapers, sandpaper, and other tools to grind the profile end faces to remove the burrs. This method is labor-intensive and inefficient. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a deburring device for door and window production, addressing the above-mentioned shortcomings.
[0004] To solve the above technical problems, the present invention adopts the following technical solution: A deburring device for door and window production includes a frame, disc brushes, a drive mechanism, and a movable plate. Two disc brushes are rotatably mounted on the frame and are positioned in the xz plane. The lower part of one disc brush coincides with the upper part of the other disc brush in the x direction. The drive mechanism is mounted on the frame and drives the two disc brushes to rotate in the same direction. The movable plate is slidably mounted on the frame and can move along the x direction. A baffle is provided on the movable plate.
[0005] Furthermore, the drive mechanism includes a motor, a driving synchronous pulley, a driven synchronous pulley, and a synchronous belt. The motor is mounted on the frame, and two driving synchronous pulleys are mounted on the output shaft of the motor. Two driven synchronous pulleys are rotatably mounted on the frame. The two driven synchronous pulleys are directly or indirectly connected to two disc brushes, and the two driving synchronous pulleys are connected to the two driven synchronous pulleys through the synchronous belt.
[0006] Furthermore, the frame is equipped with two magnetic couplings, the driven synchronous pulley is mounted on the input shaft of the magnetic coupling, and the output shaft of the magnetic coupling is connected to the disc brush.
[0007] Furthermore, the frame is provided with a cover, the cover has a cavity, the cover has an opening communicating with the cavity, the disc brush is disposed in the cavity, and the bristles on the disc brush pass through the opening.
[0008] Furthermore, a collection groove is detachably provided at the bottom of the cover.
[0009] Furthermore, the frame is provided with at least two cylindrical linear guide rails, and the movable plate is disposed on the slider on the cylindrical linear guide rails.
[0010] Furthermore, a first stop is provided at the bottom of the movable plate, and two second stopes are provided on the frame, with the first and second stopes partially overlapping in the x-direction.
[0011] Compared with the prior art, the present invention, by adopting the above technical solution, has the following advantages: This application removes burrs from the end face of a profile by using two disc brushes. The user only needs to place the profile on the moving plate and push the moving plate through the upper and lower parts of the two disc brushes in sequence to complete the deburring operation, saving manpower. The two disc brushes of this application rotate in the same direction, and the two discs are staggered vertically, so that the profile can pass through the upper and lower parts of the two disc brushes in sequence. This allows the two disc brushes to grind the end face of the profile in two directions, thereby removing burrs from the end face of the profile from all directions and improving the deburring efficiency.
[0012] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the deburring device in an embodiment of this application; Figure 2 This is a three-dimensional structural schematic diagram of the deburring device from another perspective in an embodiment of this application; Figure 3 This is a front view of the deburring device in an embodiment of this application; Figure 4 This is a top view of the deburring device in an embodiment of this application; Figure 5 This is a schematic diagram of the operation.
[0014] The attached diagram lists the components represented by each number as follows: 1. Frame; 11. Cylindrical linear guide; 12. Second stop; 2. Disc brush; 3. Drive mechanism; 31. Motor; 32. Driving synchronous pulley; 33. Driven synchronous pulley; 34. Synchronous belt; 35. Magnetic coupling; 4. Moving plate; 41. Baffle; 42. First stop; 5. Cover; 51. Cavity; 52. Opening; 53. Collection trough; 6. Profile. Detailed Implementation
[0015] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.
[0016] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "clockwise" and "counterclockwise" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] Example 1 like Figure 1 , Figure 2 and Figure 3 As shown, this embodiment discloses a deburring device for door and window production, including a frame 1, a disc brush 2, a drive mechanism 3, and a moving plate 4. Two disc brushes 2 are rotatably mounted on the frame 1. Both disc brushes 2 are located in the same xz plane. The lower part of one disc brush 2 coincides with the upper part of the other disc brush 2 in the x direction. The drive mechanism 3 is mounted on the frame 1 and is used to drive the two disc brushes 2 to rotate in the same direction. The movable plate 4 is trapezoidal in shape. The frame 1 is provided with two parallel cylindrical linear guide rails 11, which are arranged along the x-direction. The movable plate 4 is mounted on a slider on the cylindrical linear guide rail 11, so that the movable plate 4 can translate along the cylindrical linear guide rail 11. The movable plate 4 is provided with a baffle 41.
[0018] Specifically, the frame 1 includes a vertical plate and a platform, the disc brush 2 and the drive mechanism 3 are both set on the vertical plate, and the movable plate 4 is slidably set on the platform.
[0019] Preferably, other clamps can be provided on the movable plate 4 as needed to assist the user in fixing the profile on the movable plate 4; the baffle 41 is inclinedly arranged on the movable plate 4, and the baffle 41 forms a 45° angle with the x direction to facilitate the inclined positioning of the profile 6 on the movable plate 4, and to align the cut end face of the profile 6 with the x direction.
[0020] like Figure 2As shown, the drive mechanism 3 includes a motor 31, a driving synchronous pulley 32, a driven synchronous pulley 33, a synchronous belt 34, and a magnetic coupling 35. The motor 31 is mounted on the frame 1. Two driving synchronous pulleys 32 are mounted on the output shaft of the motor 31. Two magnetic couplings 35 are mounted on the frame 1. Driven synchronous pulleys 33 are mounted on the input shaft of the magnetic couplings 35. The output end of the magnetic couplings 35 is connected to the rotating shaft of the disc brush 2 via a coupling. The two driving synchronous pulleys 32 are respectively connected to their corresponding driven synchronous pulleys 33 via the synchronous belt 34. In use, the motor 31 drives the two driving synchronous pulleys 32 to rotate, and the two driving synchronous pulleys 32 drive the two driven synchronous pulleys 33 to rotate via the synchronous belt 34. The driven synchronous pulleys 33 drive the disc brush 2 to rotate via the magnetic couplings 35 and the couplings.
[0021] like Figure 1 As shown, the frame 1 has a cover 5, and a cavity 51 is provided inside the cover 5. An opening 52 is provided on the side of the cover 5 facing the moving plate 4. The opening 52 is connected to the cavity 51. Two disc brushes 2 are embedded in the cavity 51, and the brushes on the disc brushes 2 pass through the opening 52.
[0022] The bottom of the cover 5 is detachably provided with a collection groove 53, which is connected to the cavity 51. During operation, the burrs removed by the disc brush 2 will fall down along the cavity 51 and be collected in the collection groove 53.
[0023] like Figure 1 and Figure 3 As shown, a first stop 42 is provided at the bottom of the movable plate 4, and two second stops 12 are provided on the frame 1. The first stop 42 and the second stop 12 partially overlap in the x direction. The second stop 12 is used to limit the extreme movement position of the movable plate 4.
[0024] Workflow: (1) After the profile is cut, the cut profile 6 is placed on the moving plate 4, and one side of the profile 6 is pressed against the baffle 41 so that the cut end face of the profile 6 is in contact with the surface of the cover 5. (2) Push the moving plate 4 along the x direction so that the profile passes through the two disc brushes 2 in sequence, so as to polish the end face of the profile by passing through the upper part of one disc brush 2 and the lower part of the other disc brush 2 to remove burrs.
[0025] After removing the burrs from one end of the profile, flip the profile over and repeat the above steps to remove the burrs from the other end of the profile.
[0026] The above description provides examples of the preferred embodiments of this utility model. Any aspects not detailed herein are common knowledge to those skilled in the art. The scope of protection of this utility model is determined by the claims. Any equivalent modifications based on the technical teachings of this utility model are also within the scope of protection of this utility model.
Claims
1. A deburring device for door and window production, characterized in that, The device includes a frame (1), a disc brush (2), a drive mechanism (3), and a moving plate (4). Two disc brushes (2) are rotatably mounted on the frame (1). The two disc brushes (2) are positioned in the xz plane. The lower part of one disc brush (2) coincides with the upper part of the other disc brush (2) in the x direction. The drive mechanism (3) is mounted on the frame (1) and is used to drive the two disc brushes (2) to rotate in the same direction. The moving plate (4) is slidably mounted on the frame (1) and can move along the x direction. A baffle (41) is provided on the moving plate (4).
2. The deburring device for door and window production according to claim 1, characterized in that, The drive mechanism (3) includes a motor (31), an active synchronous pulley (32), a driven synchronous pulley (33), and a synchronous belt (34). The motor (31) is mounted on the frame (1). Two active synchronous pulleys (32) are mounted on the output shaft of the motor (31). Two driven synchronous pulleys (33) are rotatably mounted on the frame (1). The two driven synchronous pulleys (33) are directly or indirectly connected to two disc brushes (2). The two active synchronous pulleys (32) are connected to the two driven synchronous pulleys (33) through the synchronous belt (34).
3. The deburring device for door and window production according to claim 2, characterized in that, Two magnetic couplings (35) are provided on the frame (1). The driven synchronous pulley (33) is located on the input shaft of the magnetic coupling (35). The output shaft of the magnetic coupling (35) is connected to the disc brush (2).
4. The deburring device for door and window production according to claim 1, characterized in that, The frame (1) is provided with a cover (5), and a cavity (51) is provided inside the cover (5). An opening (52) communicating with the cavity (51) is provided on the cover. The disc brush (2) is provided inside the cavity (51), and the brush on the disc brush (2) passes through the opening (52).
5. The deburring device for door and window production according to claim 4, characterized in that, The bottom of the cover (5) is detachably provided with a collection groove (53).
6. The deburring device for door and window production according to claim 1, characterized in that, The frame (1) is provided with at least two cylindrical linear guide rails (11), and the movable plate (4) is provided on the slider on the cylindrical linear guide rails (11).
7. The deburring device for door and window production according to claim 1, characterized in that, The bottom of the movable plate (4) is provided with a first stop (42), and the frame (1) is provided with two second stop (12). The first stop (42) and the second stop (12) partially overlap in the x direction.