A steel mesh structure for facilitating degreasing and deburring in the production of ferrite

Abstract

The application provides a steel mesh structure facilitating debinding and burr removal for ferrite production, which comprises a base plate, a containing groove arranged on the base plate, debinding holes arranged at the bottom of the containing groove, and a support assembly arranged at the corner of the containing groove; the debinding holes are arranged in multiple along the length and width directions of the containing groove, and the hole diameter is smaller than the ferrite particle diameter; and multiple base plates can be erected on each other through the support assembly. In the technical scheme, the containing groove can contain ferrite alone, so that the ferrite is prevented from colliding and being damaged when excessive ferrite is vibrated and ground together, the product quality is ensured, and the waste rate is reduced; after the ferrite burr is removed, the debinding liquid can enter the containing groove through the debinding holes to perform debinding, so that the ferrite does not need to be transferred to other devices, the production cycle is shortened, and the efficiency is improved; multiple base plates are erected on each other through the support assembly, so that the space can be fully utilized, the single processing amount is increased, and the production cost is reduced. The structure is simple, and the application is easy to popularize and implement.

Description

Technical Field

[0001] This application belongs to the field of ferrite production technology, specifically relating to a steel mesh structure for ferrite production that facilitates degreasing and deburring. Background Technology

[0002] In existing technologies, after the production of magnetic ferrites, the ferrite surface is often covered with oil stains, and it commonly has burrs, rough edges, and protrusions. These defects directly affect the subsequent assembly accuracy and performance. Therefore, degreasing, polishing, and deburring operations are necessary before the ferrites leave the factory. However, the supporting structures and processes currently used in ferrite production for degreasing and deburring still have significant shortcomings.

[0003] In existing technologies, deburring of soft magnetic ferrites, which have relatively low hardness, is mostly accomplished using vibratory grinding machines. During operation, the magnetic ferrite, grinding stones, and grinding fluid are placed together in the machine's grinding tank. A polarization motor then drives the grinding stones in the tank to vibrate rhythmically. The friction between the grinding stones and the magnetic ferrite polishes and deburrs the surface. However, in actual operation, when there are many magnetic ferrites in the grinding tank, the lack of effective separation and protection structures in existing technologies leads to easy collisions and compression between the ferrites. This not only fails to completely remove the burrs but also causes scratches, dents, and even damage and deformation on the workpiece surface, severely affecting the product's appearance and performance, and significantly increasing scrap rates and production costs. Furthermore, traditional processing methods struggle to achieve degreasing effects. After deburring, the ferrites must be transferred to a degreasing process, extending the production cycle and reducing efficiency.

[0004] Therefore, in order to comprehensively improve the efficiency and quality of degreasing and deburring in the ferrite production process, avoid damage to workpieces during processing, and simplify production procedures, there is an urgent need to improve the auxiliary structures used in ferrite production. Utility Model Content

[0005] This application aims to address the technical problems in the prior art where degreasing and deburring are required after ferrite production. The existing method, which relies on vibratory grinding machines, lacks an effective separation and protection structure, making the workpiece prone to collision damage, resulting in incomplete deburring, and failing to achieve the desired degreasing effect. This also necessitates changing equipment for transfer, extending the cycle, reducing efficiency, and increasing scrap rate and cost. The application proposes a steel mesh structure for ferrite production that facilitates degreasing and deburring.

[0006] This application adopts the following scheme: a steel mesh structure for ferrite production that facilitates degreasing and deburring, including a substrate, a receiving groove disposed on the substrate, degreasing holes disposed at the bottom of the receiving groove, and a support assembly disposed at the corner of the receiving groove. The degreasing holes are provided at intervals along both the length and width directions of the receiving groove. The receiving groove is used to receive ferrite, and the degreasing holes are used to allow degreasing liquid to enter the receiving groove. The aperture of the degreasing holes is smaller than the particle size of the ferrite. The multiple substrates can be supported by the support assembly.

[0007] In some feasible embodiments, the support assembly includes a plurality of mounting slots disposed on the receiving slot, and a support member disposed on the mounting slot, wherein when the plurality of substrates are mounted on each other, the top surface of the support member is in contact with the bottom surface of the substrate.

[0008] In some feasible embodiments, the support assembly further includes an L-shaped plate disposed at the corner of the receiving groove, one end of the L-shaped plate being disposed on one side wall of the receiving groove, and the other end being disposed on another side wall adjacent to the receiving groove, the L-shaped plate and the side wall of the receiving groove together forming the mounting groove.

[0009] In some feasible embodiments, the depth of the mounting groove is defined as h, and the height of the support is defined as H, wherein h and H satisfy the following relationship: 1.2≤H / h≤1.8.

[0010] In some feasible embodiments, the depth of the mounting groove is defined as h, and the height of the support is defined as H, wherein h and H satisfy the following relationship: 1.3≤H / h≤1.5.

[0011] In some feasible embodiments, the support member includes a support column, a limiting plate disposed on the support column, and a limiting groove formed by the support column and the limiting plate. When the support column is matched and disposed in the mounting groove, the side wall of the receiving groove extends into the limiting groove.

[0012] In some feasible embodiments, the limiting plate is inclined relative to the support column.

[0013] In some feasible embodiments, the angle of inclination of the limiting plate relative to the support column is defined as A, and A satisfies the following relationship: 30°≤A≤45°.

[0014] In some feasible embodiments, the corner of the support column is provided with a chamfer, which is a rounded corner.

[0015] Compared with the prior art, this application has the following beneficial effects:

[0016] This application provides a steel mesh structure for ferrite production that facilitates degreasing and deburring. It includes a substrate, a receiving groove on the substrate, degreasing holes at the bottom of the receiving groove, and support components at the corners of the receiving groove. Multiple degreasing holes are spaced apart along the length and width of the receiving groove, and their diameter is smaller than the ferrite particle size. Multiple substrates can be supported by the support components. In this technical solution, the receiving groove can individually hold ferrite, avoiding collisions and damage to ferrites when too many ferrites are vibrated and ground together, thus ensuring product quality and reducing the scrap rate. After deburring, degreasing liquid enters the receiving groove through the degreasing holes for degreasing, eliminating the need to transfer the ferrites to other equipment, shortening the production cycle and improving efficiency. The support components allow for full utilization of space, increasing the single-batch processing capacity and reducing production costs. Its simple structure facilitates widespread implementation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in this application.

[0018] Figure 2 This is an exploded structural diagram of a steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in this application.

[0019] Figure 3 This is a reference diagram of the usage state of a steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in this application.

[0020] Figure 4 This is the front view of the supporting component of this application;

[0021] Figure 5 This is a structural schematic diagram of the support component of this application. Detailed Implementation

[0022] Combination Figures 1 to 5 The following description further illustrates the technical solution proposed in this application. This application adopts the following technical solution: a steel mesh structure for ferrite production that facilitates degreasing and deburring, comprising a substrate 1, a receiving groove 2 disposed on the substrate 1, degreasing holes 3 disposed at the bottom of the receiving groove 2, and a support component 4 disposed at the corner of the receiving groove 2. Multiple degreasing holes 3 are simultaneously provided at intervals along both the length and width directions of the receiving groove 2. The receiving groove 2 is used to receive ferrite, and the degreasing holes 3 are used to allow degreasing liquid to enter the receiving groove 2. The aperture of the degreasing holes 3 is smaller than the particle size of the ferrite. Multiple substrates 1 can be mutually supported by the support component 4.

[0023] This application provides a steel mesh structure for ferrite production that facilitates degreasing and deburring. It includes a substrate, a receiving groove on the substrate, degreasing holes at the bottom of the receiving groove, and support components at the corners of the receiving groove. Multiple degreasing holes are spaced apart along the length and width of the receiving groove, and their diameter is smaller than the ferrite particle size. Multiple substrates can be supported by the support components. In this technical solution, the receiving groove can individually hold ferrite, avoiding collisions and damage to ferrites when too many ferrites are vibrated and ground together, thus ensuring product quality and reducing the scrap rate. After deburring, degreasing liquid enters the receiving groove through the degreasing holes for degreasing, eliminating the need to transfer the ferrites to other equipment, shortening the production cycle and improving efficiency. The support components allow for full utilization of space, increasing the single-batch processing capacity and reducing production costs. Its simple structure facilitates widespread implementation.

[0024] In actual implementation, the ferrite particles to be processed are placed in batches into the receiving groove 2 of the substrate 1. The sidewall of the receiving groove 2 can physically limit the ferrite particles, preventing collisions between different batches of ferrite particles during vibratory grinding. The steel mesh structure loaded with ferrite particles is then placed into the vibratory grinding equipment, and grinding media (such as abrasive and deburring agent) are added to the equipment. Since each batch of ferrite particles is individually confined in the receiving groove 2, burrs can be removed during grinding simply by the flow of the grinding media and contact with the ferrite surface. At the same time, collisions between different batches of ferrite particles are avoided during vibratory grinding, minimizing ferrite damage (such as edge chipping and surface scratches) and ensuring the integrity of the product's appearance and structure.

[0025] In actual implementation, after deburring, there is no need to remove the ferrite from the receiving tank 2. The steel mesh structure is directly transferred to degreasing equipment (such as a degreasing tank or spray degreasing machine). The degreasing solution enters the receiving tank 2 evenly from the bottom through multiple degreasing holes 3, ensuring full contact with the surface of the ferrite particles and thoroughly removing grease and impurities from the ferrite surface (including corners and crevices). After degreasing, the degreasing solution can quickly flow out of the receiving tank 2 through the degreasing holes 3, facilitating subsequent cleaning or drying processes and reducing secondary pollution from residual waste liquid on the workpiece surface.

[0026] In actual implementation, the support component 4 at the corner of the receiving groove 2 can serve as a fulcrum for the upper and lower substrates. When multiple substrates need to be processed simultaneously, the bottom of the upper substrate can be aligned with the support component 4 of the lower substrate to achieve multi-layer mounting. The steel mesh structure after multi-layer mounting can greatly reduce the floor space. When the current batch of ferrite particles is undergoing deburring and degreasing processes, the next batch of ferrite can be placed in the steel mesh structure in advance. After the current batch of ferrite is processed, the steel mesh structure containing the next batch of ferrite can be directly transferred to the degreasing and deburring equipment, thereby improving the continuity of production.

[0027] In this embodiment, the support component 4 includes a plurality of mounting slots 5 provided on the receiving slot 2, and a support member 6 provided on the mounting slot 5. When the plurality of substrates 1 are mounted on each other, the top surface of the support member 6 is in contact with the bottom surface of the substrate 1.

[0028] In this embodiment, the support component 4 also includes an L-shaped plate 7 disposed at the corner of the receiving groove 2. One end of the L-shaped plate 7 is disposed on one side wall of the receiving groove 2, and the other end is disposed on the other side wall adjacent to the receiving groove 2. The L-shaped plate 7 and the side wall of the receiving groove 2 together form the mounting groove 5.

[0029] In actual implementation, when multiple batches of ferrite need to be processed at the same time, the first substrate loaded with ferrite is placed stably on the equipment table, and then the second substrate is picked up so that the corner area of ​​the receiving groove 2 at the bottom of the upper substrate is aligned with the top surface of the support member 6 of the lower substrate. This avoids excessive footprint and prevents the ferrites from squeezing and colliding with each other.

[0030] In this embodiment, the depth of the mounting groove 5 is defined as h, and the height of the support 6 is defined as H. The relationship between h and H is as follows: 1.2≤H / h≤1.8.

[0031] For example, the values ​​of H / h are 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, and 1.8.

[0032] In this embodiment, the depth of the mounting groove 5 is defined as h, and the height of the support 6 is defined as H. The relationship between h and H is as follows: 1.3≤H / h≤1.5.

[0033] In the implementation of this embodiment, the support member 6 includes a support column 60, a limiting plate 61 disposed on the support column 60, and a limiting groove 62 formed by the support column 60 and the limiting plate 61. When the support column 60 is matched and disposed in the mounting groove 5, the side wall of the receiving groove 2 extends into the limiting groove 62.

[0034] In actual implementation, the support components are made of wood or plastic, and are manufactured by injection molding.

[0035] Furthermore, the support components are made of PP, PE, or polytetrafluoroethylene.

[0036] In this embodiment, the limiting plate 61 is inclined relative to the support column 60.

[0037] In this embodiment, the angle of inclination of the limiting plate 61 relative to the support column 60 is defined as A, and A satisfies the following relationship: 30°≤A≤45°.

[0038] For example, the value of A is 30°, 35°, 40°, or 45°.

[0039] In this embodiment, the corner of the support column 60 is provided with a chamfer 63, which is a rounded corner.

[0040] In actual implementation, the chamfer 63 at the corner of the support column 60 is designed as a rounded corner, which can reduce the friction between the support column and the side wall of the mounting groove, making it easier for the support column to be placed in the mounting groove and improving the smoothness of assembly.

[0041] This application provides a steel mesh structure for ferrite production that facilitates degreasing and deburring. It includes a substrate, a receiving groove on the substrate, degreasing holes at the bottom of the receiving groove, and support components at the corners of the receiving groove. Multiple degreasing holes are spaced apart along the length and width of the receiving groove, and their diameter is smaller than the ferrite particle size. Multiple substrates can be supported by the support components. In this technical solution, the receiving groove can individually hold ferrite, avoiding collisions and damage to ferrites when too many ferrites are vibrated and ground together, thus ensuring product quality and reducing the scrap rate. After deburring, degreasing liquid enters the receiving groove through the degreasing holes for degreasing, eliminating the need to transfer the ferrites to other equipment, shortening the production cycle and improving efficiency. The support components allow for full utilization of space, increasing the single-batch processing capacity and reducing production costs. Its simple structure facilitates widespread implementation.

[0042] This application provides a steel mesh structure for ferrite production that facilitates degreasing and deburring. It includes a substrate, a receiving groove on the substrate, degreasing holes at the bottom of the receiving groove, and support components at the corners of the receiving groove. Multiple degreasing holes are spaced apart along the length and width of the receiving groove, and their diameter is smaller than the ferrite particle size. Multiple substrates can be supported by the support components. In this technical solution, the receiving groove can individually hold ferrite, avoiding collisions and damage to ferrites when too many ferrites are vibrated and ground together, thus ensuring product quality and reducing the scrap rate. After deburring, degreasing liquid enters the receiving groove through the degreasing holes for degreasing, eliminating the need to transfer the ferrites to other equipment, shortening the production cycle and improving efficiency. The support components allow for full utilization of space, increasing the single-batch processing capacity and reducing production costs. Its simple structure facilitates widespread implementation.

[0043] The embodiments provided by this utility model have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from the principles of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A steel mesh structure for ferrite production that facilitates degreasing and deburring, characterized in that, The system includes a substrate (1), a receiving groove (2) provided on the substrate (1), a degreasing hole (3) provided at the bottom of the receiving groove (2), and a support component (4) provided at the corner of the receiving groove (2). The degreasing hole (3) is provided in multiple intervals along the length and width directions of the receiving groove (2). The receiving groove (2) is used to contain ferrite, and the degreasing hole (3) is used to allow degreasing liquid to enter the receiving groove (2). The aperture of the degreasing hole (3) is smaller than the particle size of the ferrite. Multiple substrates (1) can be supported by the support component (4).

2. The steel mesh structure for ferrite production that facilitates degreasing and deburring according to claim 1, characterized in that, The support component (4) includes a plurality of mounting slots (5) provided on the receiving slot (2) and a support member (6) provided on the mounting slot (5). When the plurality of substrates (1) are mounted on each other, the top surface of the support member (6) is in contact with the bottom surface of the substrate (1).

3. The steel mesh structure for ferrite production that facilitates degreasing and deburring according to claim 2, characterized in that, The support assembly (4) also includes an L-shaped plate (7) located at the corner of the receiving groove (2). One end of the L-shaped plate (7) is located on one side wall of the receiving groove (2), and the other end is located on the other side wall adjacent to the receiving groove (2). The L-shaped plate (7) and the side wall of the receiving groove (2) together form the mounting groove (5).

4. A steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in claim 2, is characterized in that... The depth of the mounting groove (5) is defined as h, and the height of the support (6) is defined as H. The relationship between h and H is as follows: 1.2≤H / h≤1.

8.

5. A steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in claim 4, is characterized in that... The depth of the mounting groove (5) is defined as h, and the height of the support (6) is defined as H. The relationship between h and H is as follows: 1.3≤H / h≤1.

5.

6. A steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in claim 2, is characterized in that... The support member (6) includes a support column (60), a limiting plate (61) disposed on the support column (60), and a limiting groove (62) formed by the support column (60) and the limiting plate (61). When the support column (60) is matched and disposed in the mounting groove (5), the side wall of the receiving groove (2) is matched and extends into the limiting groove (62).

7. A steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in claim 6, is characterized in that... The limiting plate (61) is inclined relative to the support column (60).

8. A steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in claim 7, is characterized in that... The angle of inclination of the limiting plate (61) relative to the support column (60) is defined as A, and A satisfies the following relationship: 30°≤A≤45°.

9. A steel mesh structure for ferrite production that facilitates degreasing and deburring, as described in claim 6, is characterized in that... The support column (60) has a chamfer (63) at its corner, and the chamfer (63) is a rounded corner.

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