PVC door plate multi-channel sanding mechanism

CN224880190UActive Publication Date: 2026-10-23ZHEJIANG OUFEI NEW MATERIAL GRP CO LTD
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Patent Information

Application Number
CN202522768886.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-26
Publication Date
2026-10-23
Estimated Expiration
2035-12-26

AI Technical Summary

Technical Problem

针对现有技术的不足,本实用新型提供了一种PVC门板多道砂光机构,具备精确定位输送等优点,解决了传统的输送过程容易偏移的问题

Benefits of technology

通过在输送架两侧安装滑轮对输送的PVC门板进行定位输送,保证PVC门板在输送过程中精确性,避免打磨过程中出现偏移,增加对PVC门板的打磨效果,同时两侧滑轮之间的间距可根据PVC门板的宽度进行调节,方便对不同规格的PVC门板进行定位。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to PVC door panel technical field, and disclose a kind of PVC door panel multi-pass sanding mechanism, including chassis, the chassis top is provided with rack, the inside of rack is crossed with conveying frame, the top of chassis four corners is equipped with lifting assembly, the height spacing of rack and conveying frame is adjusted by lifting assembly, the top of rack is equipped with polishing assembly. Positioning conveying is carried out to the PVC door panel conveyed by installing pulley on the both sides of conveying frame, ensure the accuracy of PVC door panel in the conveying process, avoid the deviation in polishing process, increase the polishing effect to PVC door panel, and the spacing between the pulley of two sides can be adjusted according to the width of PVC door panel, and it is convenient to position different specifications of PVC door panel.
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Description

Technical Field

[0001] This utility model relates to the field of PVC door panel technology, specifically a multi-stage sanding mechanism for PVC door panels. Background Technology

[0002] Sanding, also known as polishing, refers to the process of smoothing wood panels using sandpaper or a sanding machine to achieve the desired finish. A sanding machine is a mechanical device with an automatic feeding system that performs sanding operations.

[0003] For example, Chinese Patent CN109500678B discloses a wood sanding machine, which relates to the field of sanding machine technology. The wood sanding machine includes a transmission mechanism for transporting wood boards and a first sanding mechanism, a flipping mechanism, a second sanding mechanism, and a four-sided sanding mechanism arranged sequentially along the transmission direction of the transmission structure. The transmission mechanism can sequentially transfer the wood boards to the first sanding mechanism, the flipping mechanism, the second sanding mechanism, and the four-sided sanding mechanism for sanding one side, flipping the wood board, sanding the other side, and sanding all four sides of the wood board. This alleviates the technical problems of low working efficiency, low sanding accuracy, and high production cost of existing sanding machines. However, traditional sanding machines are prone to deviation during the conveying and sanding process, making precise positioning impossible and affecting the sanding effect. Therefore, a multi-pass sanding mechanism for PVC door panels is proposed to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a multi-stage sanding mechanism for PVC door panels, which has advantages such as precise positioning and conveying, and solves the problem of easy deviation in the traditional conveying process.

[0005] (II) Technical Solution To achieve the aforementioned precise positioning and conveying purpose, this utility model provides the following technical solution: a multi-stage sanding mechanism for PVC door panels, comprising: The base frame has a frame at its top, through which a conveyor frame passes. Lifting components are installed at the four corners of the top of the base frame to adjust the height distance between the frame and the conveyor frame. A grinding component is installed at the top of the frame. The mounting bracket is fixedly installed on one side of the top of the frame. The mounting bracket has a mounting rod installed inside, and pulleys are installed at both ends of the mounting rod. The mounting rod has an adjustment component inside, which can be used to adjust the distance between the pulleys at both ends.

[0006] Preferably, the lifting assembly includes lifting cylinders fixedly installed at the four corners of the top of the base frame, and the top of the output shaft of the lifting cylinder is fixedly connected to the four corners of the frame. The height of the frame is adjusted by the lifting cylinders, thereby adjusting the distance between the frame and the conveyor frame.

[0007] Preferably, the sanding assembly includes a coarse belt sander and a fine belt sander fixedly installed at the top of the frame. A first motor is fixedly installed at the bottom of the frame, and the output shaft of the first motor is fixedly connected to the input ends of the coarse and fine belt sanders. A dust blower is installed on the top of the frame on one side of the coarse and fine belt sanders. During sanding, the coarse and fine belt sanders pass through the frame in sequence, and the first motor drives the transmission assembly, thereby driving the sanding belt to sand the surface of the wooden board. During the sanding process, the dust blower removes the sanding debris from the surface.

[0008] Preferably, an adjusting cylinder is fixedly installed at the top of the mounting frame, and a guide roller is provided inside the mounting frame. The bottom end of the output shaft of the adjusting cylinder is fixedly connected to one end of the guide roller. The height of the guide roller is adjusted along the mounting frame by adjusting the adjusting cylinder according to the thickness of the wooden board.

[0009] Preferably, the adjusting assembly includes a slide frame fixed to one end of the pulley, and the slide frame is sleeved on the outer surface of the guide roller. A bidirectional screw is rotatably mounted inside the mounting rod. A second motor is fixedly mounted on one outer surface of the mounting frame, and one end of the output shaft of the second motor is fixedly connected to one end of the bidirectional screw. Slide grooves are formed on both outer surfaces of the mounting rod. An inner ring is provided inside the slide frame, and both ends of the inner ring pass through the slide groove and are fixedly connected to the inner wall of the slide frame. The inner ring is sleeved on both ends of the bidirectional screw and is threadedly connected to the bidirectional screw. When the second motor on one side of the mounting frame is started, the bidirectional screw is driven to rotate, and the slide frame is driven to slide along the slide groove through the inner ring, thereby causing the pulleys on both sides to move symmetrically and adjusting the distance between the pulleys.

[0010] (III) Beneficial Effects Compared with the prior art, this utility model provides a multi-stage sanding mechanism for PVC door panels, which has the following beneficial effects: By installing pulleys on both sides of the conveyor frame, the PVC door panels are positioned and conveyed, ensuring the accuracy of the PVC door panels during the conveying process, avoiding deviation during the sanding process, and improving the sanding effect of the PVC door panels. At the same time, the distance between the pulleys on both sides can be adjusted according to the width of the PVC door panels, which facilitates the positioning of PVC door panels of different specifications. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the mounting bracket structure of this utility model; Figure 3 This is a sectional view of the mounting rod of this utility model; Figure 4 This is a schematic diagram of the pulley structure of this utility model.

[0012] In the diagram: 1. Base frame; 11. Lifting cylinder; 2. Machine frame; 21. First motor; 22. Coarse belt sander; 23. Fine belt sander; 24. Dust blowing frame; 3. Conveyor frame; 4. Mounting frame; 41. Adjusting cylinder; 42. Guide roller; 43. Mounting rod; 44. Slide groove; 45. Second motor; 46. Bidirectional screw; 47. Slide carriage; 48. Inner ring; 49. Pulley. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-4 The present invention provides the following technical solution: a multi-sanding mechanism for PVC door panels, including a base frame 1, a frame 2 is provided at the top of the base frame 1, a conveyor frame 3 passes through the inside of the frame 2, and lifting components are installed at the four corners of the top of the base frame 1, and the height distance between the frame 2 and the conveyor frame 3 is adjusted by the lifting components. In this embodiment, the lifting assembly includes lifting cylinders 11 fixedly installed at the four corners of the top of the base frame 1, and the top of the output shaft of the lifting cylinder 11 is fixedly connected to the four corners of the frame 2. The height of the frame 2 is adjusted by the lifting cylinders 11, thereby adjusting the distance between the frame 2 and the conveyor frame 3. In this embodiment, a sanding assembly is installed at the top of the frame 2. The sanding assembly includes a coarse sander 22 and a fine sander 23 fixedly installed at the top of the frame 2. A first motor 21 is fixedly installed at the bottom of the frame 2, and the output shaft of the first motor 21 is fixedly connected to the input ends of the coarse sander 22 and the fine sander 23. A dust blower 24 is installed on the top of the frame 2 on one side of the coarse sander 22 and the fine sander 23. During sanding, the coarse sander 22 and the fine sander 23 pass through the first motor 21 in sequence, which drives the transmission assembly to drive the sanding belt to sand the surface of the wood board. During the sanding process, the dust blower 24 blows air to clean the sanding debris from the surface. In this embodiment, the mounting bracket 4 is fixedly installed on one side of the top of the frame 2. The mounting bracket 4 has a mounting rod 43 installed inside, and pulleys 49 are installed at both ends of the mounting rod 43. An adjustment component is provided inside the mounting rod 43, and the distance between the pulleys 49 at both ends is adjusted by the adjustment component.

[0015] The mounting frame 4 has an adjusting cylinder 41 fixedly installed at its top end. The mounting frame 4 has a guide roller 42 inside it. The bottom end of the output shaft of the adjusting cylinder 41 is fixedly connected to one end of the guide roller 42. The height of the guide roller is adjusted along the mounting frame 4 by adjusting the adjusting cylinder 41 according to the thickness of the wood board.

[0016] In this embodiment, it should also be noted that the adjustment assembly includes a slide 47 fixed to one end of the pulley 49, and the slide 47 is sleeved on the outer surface of the guide roller 42. A bidirectional screw 46 is rotatably installed inside the mounting rod 43. A second motor 45 is fixedly installed on one side of the outer surface of the mounting frame 4, and one end of the output shaft of the second motor 45 is fixedly connected to one end of the bidirectional screw 46. Slide grooves 44 are provided on both sides of the outer surface of the mounting rod 43. An inner ring 48 is provided inside the slide 47, and both ends of the inner ring 48 pass through the slide groove 44 and are fixedly connected to the inner wall of the slide 47. The inner ring 48 is sleeved on both ends of the bidirectional screw 46, and the inner ring 48 is threadedly connected to the bidirectional screw 46. When the second motor 45 on one side of the mounting frame 4 is started, the bidirectional screw 46 is driven to rotate by the second motor 45, and the slide 47 is driven to slide along the slide groove 44 by the inner ring 48, thereby driving the two pulleys 49 to move symmetrically and adjusting the distance between the pulleys 49.

[0017] The working principle of this embodiment is as follows: During use, the wooden boards are conveyed by the conveyor frame 3. The height of the guide rollers is adjusted along the mounting frame 4 by the adjusting cylinder 41 according to the thickness of the wooden boards. The height of the frame 2 can also be adjusted by the lifting cylinder 11, thereby adjusting the distance between the frame 2 and the conveyor frame 3. During the conveying process, the boards are positioned by the pulleys 49 on both sides. During the sanding process, the coarse sander 22 and the fine sander 23 are passed in sequence. The first motor 21 drives the transmission component, thereby driving the sanding belt to sand the surface of the wooden boards. During the sanding process, the dust blower 24 blows air to clean the sanding debris from the surface. When it is necessary to adjust the distance between the pulleys 49 according to the width of the wooden board, the second motor 45 on one side of the mounting bracket 4 can be started. The second motor 45 drives the bidirectional screw 46 to rotate. The two ends of the bidirectional screw 46 are threadedly connected to the inner ring 48. The inner ring 48 drives the slide 47 to slide along the slide groove 44, thereby driving the pulleys 49 on both sides to move symmetrically and adjust the distance between the pulleys 49.

[0018] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-stage sanding mechanism for PVC door panels, characterized in that, include: A base frame (1) is provided with a frame (2) at the top of the base frame (1). A conveyor frame (3) passes through the inside of the frame (2). Lifting components are installed at the four corners of the top of the base frame (1). The height distance between the frame (2) and the conveyor frame (3) is adjusted by the lifting components. A grinding component is installed at the top of the frame (2). Mounting bracket (4) is fixedly installed on one side of the top of the frame (2). Mounting rod (43) is installed inside the mounting bracket (4). Pulleys (49) are installed at both ends of the mounting rod (43). Adjustment component is provided inside the mounting rod (43) to adjust the distance between the pulleys (49) at both ends.

2. The multi-stage sanding mechanism for PVC door panels according to claim 1, characterized in that: The lifting assembly includes lifting cylinders (11) fixedly installed at the four corners of the top of the base frame (1), and the top of the output shaft of the lifting cylinder (11) is fixedly connected to the four corners of the frame (2).

3. The multi-stage sanding mechanism for PVC door panels according to claim 1, characterized in that: The grinding assembly includes a coarse sander (22) and a fine sander (23) fixedly installed at the top of the frame (2). A first motor (21) is fixedly installed at the bottom of the inside of the frame (2), and the output shaft of the first motor (21) is fixedly connected to the input end of the coarse sander (22) and the fine sander (23). A dust blower (24) is installed on the top of the frame (2) on one side of the coarse sander (22) and the fine sander (23).

4. The multi-stage sanding mechanism for PVC door panels according to claim 1, characterized in that: An adjusting cylinder (41) is fixedly installed at the top of the mounting frame (4). A guide roller (42) is provided inside the mounting frame (4), and the bottom end of the output shaft of the adjusting cylinder (41) is fixedly connected to one end of the guide roller (42).

5. The multi-stage sanding mechanism for PVC door panels according to claim 1, characterized in that: The adjustment assembly includes a slide (47) fixed to one end of the pulley (49), and the slide (47) is sleeved on the outer surface of the guide roller (42).

6. The multi-stage sanding mechanism for PVC door panels according to claim 5, characterized in that: The mounting rod (43) is rotatably mounted with a bidirectional screw (46). A second motor (45) is fixedly mounted on one side of the outer surface of the mounting bracket (4), and one end of the output shaft of the second motor (45) is fixedly connected to one end of the bidirectional screw (46). The two sides of the mounting rod (43) are provided with sliding grooves (44). The slide (47) is provided with an inner ring (48), and the two ends of the inner ring (48) pass through the sliding groove (44) and are fixedly connected to the inner wall of the slide (47). The inner ring (48) is sleeved on both ends of the bidirectional screw (46), and the inner ring (48) is threadedly connected to the bidirectional screw (46).

Citation Information

Patent Citations

  • Wood sander

    CN109500678B