A metallurgical shear blade edge polishing mechanism
Patent Information
- Application Number
- CN202522429439.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0006]针对现有技术的不足,本实用新型提供了一种冶金剪刃刀口抛光机构,解决了现有的冶金剪刃刀口抛光机构在实际操作过程中,角度的调整需要依赖多次试磨验证刃口贴合效果,不仅过程繁琐效率较低,且易引入角度误差,影响抛光轮与刃口接触面的均匀性,进而导致打磨精度下降的问题
[0015]1、该冶金剪刃刀口抛光机构,通过调节升降座的位置,驱动连杆一和连杆二协同动作,带动调节座运动,使隔板贴合剪刃刃面,实现抛光轮倾角与剪刃刃口几何角度的快速对位,提高了角度调节的准确性,减少了调节误差;
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Figure CN224880222U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shear blade processing technology, and in particular to a metallurgical shear blade polishing mechanism. Background Technology
[0002] Metallurgical shear blades are key consumable parts used in the metallurgical industry for shearing metal materials. They are usually installed on shearing machines and are widely used in hot rolling and cold rolling production lines and shearing processing centers in steel plants. During the production and processing of shear blades, the blade edges need to be polished to make them sharper.
[0003] For example, patent number CN220217726U discloses a metallurgical shear blade polishing device. This device, through the setting of an adjustment mechanism, can fix the shear blade body on a movable plate via an anti-slip plate and a first screw. By rotating the worm gear, the worm wheel and the second screw are rotated. The second screw drives the movable block to move, thereby adjusting the tilt angle of the movable plate. The height of the polishing machine is adjusted by an electric push rod, thereby polishing the shear blade body. This avoids the problem of low production efficiency and unstable processing quality caused by workers manually tilting the shear blade body at a certain angle and then contacting it with the polishing wheel when polishing the blade surface.
[0004] For example, patent number CN222078766U discloses a grinding machine for processing irregularly shaped metallurgical shear blades. A servo motor drives a first mounting shaft to rotate, which in turn drives a mounting plate, a first electric telescopic rod, a connecting plate, and a grinding machine to rotate to the required grinding angle. Then, the first electric telescopic rod drives the connecting plate and the grinding machine to move, so that the grinding disc on the grinding machine comes into contact with the cutting tool. The grinding machine then performs grinding, while simultaneously moving back and forth, thereby achieving multi-angle automatic grinding of cutting blades of any length. This greatly improves the applicability of grinding irregularly shaped metallurgical shear blades and also increases the grinding efficiency.
[0005] While existing metallurgical shear blade polishing mechanisms incorporate tilt adjustment structures to allow the polishing wheel to adapt and fit the shear blade's geometric angle, in actual operation, angle adjustment requires multiple trial grindings to verify the blade's fit. This process is not only cumbersome and inefficient, but also prone to angle errors due to human judgment deviations or improper adjustments. These errors affect the uniformity of the contact surface between the polishing wheel and the blade, leading to decreased polishing accuracy and impacting the shear blade's lifespan and cutting performance. Utility Model Content
[0006] To address the shortcomings of existing technologies, this utility model provides a metallurgical shear blade polishing mechanism. This solves the problem that existing metallurgical shear blade polishing mechanisms require multiple trial grindings to verify the blade edge fit during actual operation. This process is not only cumbersome and inefficient, but also prone to introducing angle errors, affecting the uniformity of the contact surface between the polishing wheel and the blade edge, and thus leading to a decrease in polishing accuracy.
[0007] The technical solution of this utility model is as follows: a metallurgical shear blade polishing mechanism, including a base, a clamping mechanism and a drive frame at the upper end of the base, a movable frame on the left side of the drive frame, a slide rod fixedly installed at the left end of the movable frame, a friction plate on the side of the slide rod, a lifting seat on the left side of the slide rod, a bidirectional lead screw inside the lifting seat, a groove on the surface of the lifting seat, a friction block inside the groove, an adjusting seat on the left side of the movable frame, a polishing machine body fixedly installed on the right side of the adjusting seat, insertion frames on the front and rear sides of the adjusting seat, a connecting rod one hinged to the upper end of the right side of the insertion frame, a connecting rod two hinged to the lower end of the right side of the insertion frame, a distance sensor fixedly installed on the surface of the adjusting seat, a partition on the left side of the adjusting seat, and an insertion frame on the right side of the partition.
[0008] Preferably, the clamping mechanism includes a drive seat, the surfaces of the drive seat and the base are slidably connected by a slide rail, an electric push rod 1 for driving the drive seat to move left and right is fixedly installed on the left side of the upper end of the base, a clamping seat is provided above the drive seat, and an electric push rod 2 for driving the clamping seat to rise and fall is fixedly installed between the drive seat and the clamping seat.
[0009] Preferably, the drive frame includes a drive screw and a guide rod arranged parallel to the drive screw. A motor for driving the drive screw to rotate is fixedly installed on the side of the drive frame. The moving frame is threadedly connected to the drive screw and slidably connected to the guide rod.
[0010] Preferably, a sliding sleeve is fixedly installed on the front side of the lifting seat, and the sliding sleeve and the outer side of the sliding rod are slidably connected. A two-way screw rod is arranged to pass through the lifting seat from front to back and is rotatably connected to the lifting seat. The front and rear ends of the two-way screw rod extend to the outer side of the lifting seat and are fixedly installed with knobs.
[0011] Preferably, there are two slides arranged symmetrically about the lifting seat. A two-way screw extends to the inner side of the slide and is threadedly connected to the friction block. The right end of the friction block is slidably connected to the inner side of the slide. The left end of the friction block extends to the outer side of the slide and is fixedly installed with a friction plate. The friction plate and the friction plate are tightly fitted together. The friction plate and the moving frame are fixedly connected.
[0012] Preferably, the output end of the polishing machine body extends to the left side of the adjustment seat and is provided with a polishing wheel. The plug frame is arranged symmetrically about the adjustment seat and is fixedly connected to the adjustment seat. The right end of the first connecting rod is fixedly connected to the moving frame, and the right end of the second connecting rod is hinged to the moving frame.
[0013] Preferably, the partition and the adjusting seat are arranged in parallel, a gasket is fixedly installed on the left side of the partition, the front and rear ends of the right side of the partition are fixedly connected to the plug-in frame, the plug-in frame and the plug-in frame are slidably connected, and a handle is fixedly installed on the upper end of the plug-in frame.
[0014] The beneficial effects of this utility model are:
[0015] 1. This metallurgical shear blade polishing mechanism, by adjusting the position of the lifting seat, drives the first and second connecting rods to move in tandem, thereby moving the adjusting seat and making the partition plate fit against the shear blade surface. This achieves rapid alignment of the polishing wheel inclination angle with the geometric angle of the shear blade, improving the accuracy of angle adjustment and reducing adjustment errors.
[0016] 2. This metallurgical shear blade polishing mechanism, by rotating the knob in the opposite direction after calibration, drives the friction block to press tightly against the friction plate, quickly locking the position of the lifting seat, making the adjustment process convenient and quick, and eliminating the need to rely on repeated trial grinding and manual experience judgment, thus improving polishing efficiency and accuracy.
[0017] This device is based on an improvement of existing equipment, so the improvement cost is relatively low and it will not cause a large amount of existing equipment to be discarded. It ensures the processing effect while reducing the investment in improvement costs, making it suitable for large-scale production. Attached Figure Description
[0018] Figure 1 The diagram shown is a three-dimensional structural schematic of the metallurgical shear blade polishing mechanism of this utility model.
[0019] Figure 2 The diagram shown is a three-dimensional structural schematic of the movable frame and partition of this utility model.
[0020] Figure 3 The diagram shown is a three-dimensional structural schematic of the partition and plug-in frame of this utility model;
[0021] Figure 4 The diagram shown is a three-dimensional structural schematic of the movable frame, lifting seat, and adjusting seat of this utility model.
[0022] Figure 5 The diagram shown is a three-dimensional cross-sectional view of the mobile frame and lifting seat of this utility model.
[0023] Explanation of reference numerals in the attached drawings: 1. Base; 2. Clamping mechanism; 201. Drive seat; 202. Clamping seat; 3. Drive frame; 301. Drive screw; 302. Guide rod; 4. Moving frame; 5. Slide rod; 6. Friction plate; 7. Lifting seat; 701. Sliding sleeve; 8. Bidirectional screw; 801. Knob; 9. Slide groove; 10. Friction block; 11. Adjusting seat; 12. Polishing machine body; 121. Polishing wheel; 13. Plug-in frame; 14. Connecting rod one; 15. Connecting rod two; 16. Distance sensor; 17. Partition plate; 18. Plug-in frame. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-5 This utility model provides an embodiment of a metallurgical shear blade polishing mechanism, comprising a base 1, a clamping mechanism 2 and a drive frame 3 at the upper end of the base 1, a movable frame 4 on the left side of the drive frame 3, a slide rod 5 fixedly installed at the left end of the movable frame 4, a friction plate 6 on the side of the slide rod 5, a lifting seat 7 on the left side of the slide rod 5, a bidirectional lead screw 8 inside the lifting seat 7, a groove 9 on the surface of the lifting seat 7, a friction block 10 inside the groove 9, an adjusting seat 11 on the left side of the movable frame 4, a polishing machine body 12 fixedly installed on the right side of the adjusting seat 11, insertion frames 13 on the front and rear sides of the adjusting seat 11, a connecting rod 14 hinged to the upper right end of the insertion frame 13, a connecting rod 2 15 hinged to the lower right end of the insertion frame 13, a distance sensor 16 fixedly installed on the surface of the adjusting seat 11, a partition 17 on the left side of the adjusting seat 11, and an insertion frame 18 on the right side of the partition 17.
[0026] Please see Figures 1-5In this embodiment, the clamping mechanism 2 includes a drive seat 201. The surfaces of the drive seat 201 and the base 1 are slidably connected by a slide rail. An electric push rod 1 for driving the drive seat 201 to move left and right is fixedly installed on the left side of the upper end of the base 1. A clamping seat 202 is provided above the drive seat 201. An electric push rod 202 for driving the clamping seat 202 to rise and fall is fixedly installed between the drive seat 201 and the clamping seat 202. The drive frame 3 includes a drive screw 301 and a guide rod 302 arranged parallel to the drive screw 301. The side of the drive frame 3... A motor for driving the drive screw 301 to rotate is fixedly installed. The moving frame 4 is threadedly connected to the drive screw 301 and slidably connected to the guide rod 302. A sliding sleeve 701 is fixedly installed on the front side of the lifting seat 7. The sliding sleeve 701 is slidably connected to the outer side of the sliding rod 5. A bidirectional screw 8 is arranged through the lifting seat 7 from front to back and is rotatably connected to the lifting seat 7. Knobs 801 are fixedly installed at both ends of the bidirectional screw 8 extending to the outer side of the lifting seat 7. Two sliding grooves 9 are symmetrically arranged from front to back about the lifting seat 7. The bidirectional screw 8 extends into the sliding grooves 9. The inner side is threadedly connected to the friction block 10. The right end of the friction block 10 is slidably connected to the inner side of the slide groove 9. The left end of the friction block 10 extends to the outer side of the slide groove 9 and is fixedly installed with a friction plate. The friction plate and the friction plate 6 are tightly fitted together. The friction plate 6 and the moving frame 4 are fixedly connected. The shear blade to be polished is fixed on the clamping seat 202 of the clamping mechanism 2. The drive seat 201 is driven to move left and right by the electric push rod one, and the clamping seat 202 is driven to move up and down by the electric push rod two. The position of the shear blade edge is adjusted. The bidirectional lead screw 8 is rotated by rotating the knob 801. The two friction blocks 10 slide along the slide groove 9, causing them to disengage from the friction plate 6, thus releasing the locking of the lifting seat 7. This allows the lifting seat 7 to slide freely up and down along the slide rod 5. By adjusting the height of the lifting seat 7, the connecting rod 14 and the connecting rod 2 15 work together to drive the adjusting seat 11 to move until the partition 17 is completely in contact with the cutting edge of the shear blade, thereby calibrating the tilt angle of the polishing wheel 121. After calibration, the knob 801 is rotated in the opposite direction to drive the two friction blocks 10 to re-engage tightly with the friction plate 6, thereby locking the lifting seat 7 to fix the tilt angle of the polishing wheel.
[0027] Please see Figures 2-5In this embodiment, a polishing wheel 121 is provided on the left side of the adjustment seat 11, extending from the output end of the polishing machine body 12. A plug-in frame 13 is symmetrically arranged about the front and rear of the adjustment seat 11 and is fixedly connected to it. The right end of connecting rod 14 is fixedly connected to the moving frame 4, and the right end of connecting rod 15 is hinged to the moving frame 4. A partition plate 17 is arranged parallel to the adjustment seat 11. A gasket is fixedly installed on the left side of the partition plate 17, and the front and rear ends of the right side of the partition plate 17 are fixedly connected to the plug-in frame 18. 8 and the plug-in frame 13 are slidably connected. A handle is fixedly installed on the upper end of the plug-in frame 18. By pulling the handle, the plug-in frame 18 is separated from the plug-in frame 13, the partition 17 is removed, and the obstruction of the polishing wheel 121 is removed. The electric push rod, combined with the distance sensor 16, provides real-time distance feedback and pushes the clamping mechanism 2 to drive the shear blade to smoothly contact the polishing wheel 121. At the same time, it drives the drive screw 301 in the frame 3 to work, driving the moving frame 4 to move back and forth, thereby achieving continuous and uniform polishing of the shear blade edge.
[0028] During operation, the shear blade to be polished is fixed on the clamping seat 202 of the clamping mechanism 2. Electric push rod one drives the drive seat 201 to move left and right, while electric push rod two drives the clamping seat 202 to move up and down, adjusting the position of the shear blade edge. Rotating knob 801 rotates the bidirectional lead screw 8, driving the two friction blocks 10 to slide along the slide groove 9, disengaging them from the friction plate 6 and releasing the locking of the lifting seat 7, allowing it to slide freely up and down along the slide rod 5. Adjusting the height of the lifting seat 7 causes connecting rod one 14 and connecting rod two 15 to work together, moving the adjusting seat 11 until the partition plate 17 is completely in contact with the shear blade edge. The adjustment mechanism calibrates the tilt angle of the polishing wheel 121. After calibration, the knob 801 is rotated in the opposite direction to drive the two friction blocks 10 to re-fit tightly with the friction plate 6, thereby locking the lifting seat 7 to fix the tilt angle of the polishing wheel. Then, the handle is pulled to disengage the plug frame 18 from the plug frame 13, and the partition 17 is removed to remove the obstruction of the polishing wheel 121. The electric push rod, combined with the distance sensor 16, provides real-time distance feedback and pushes the clamping mechanism 2 to drive the shear blade to smoothly contact the polishing wheel 121. At the same time, it drives the drive screw 301 in the frame 3 to work, driving the moving frame 4 to move back and forth, thereby achieving continuous and uniform polishing of the shear blade edge.
[0029] Compared to the prior art (patent number CN220217726U) which uses angle adjustment of the shear blade clamping mechanism, and the prior art (patent number CN222078766U) which uses angle adjustment of the polishing machine, both require multiple trial grindings to verify the blade edge fit during actual operation. This process is not only cumbersome and inefficient, but also prone to angle errors due to human judgment deviations or inadequate adjustments. The polishing mechanism in this application adjusts the position of the lifting seat 7, driving the first connecting rod 14 and the second connecting rod 15 to move the adjusting seat 11, so that the partition 17 fits against the shear blade surface. This achieves rapid alignment of the polishing wheel 121 tilt angle with the geometric angle of the shear blade edge, improving the accuracy of angle adjustment and reducing adjustment errors. After calibration, by rotating the knob 801 in the opposite direction, the friction block 10 is forced to press tightly against the friction plate 6, quickly locking the position of the lifting seat 7. This makes the adjustment process convenient and quick, and eliminates the need for repeated trial grindings and human experience judgment, thus improving polishing efficiency and accuracy.
[0030] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A metallurgical shear blade polishing mechanism, comprising a base (1), a clamping mechanism (2) and a drive frame (3) being provided at the upper end of the base (1), and a movable frame (4) being provided on the left side of the drive frame (3), characterized in that: A slide rod (5) is fixedly installed on the left end of the movable frame (4). A friction plate (6) is provided on the side of the slide rod (5). A lifting seat (7) is provided on the left side of the slide rod (5). A two-way screw (8) is provided inside the lifting seat (7). A groove (9) is opened on the surface of the lifting seat (7). A friction block (10) is provided on the inner side of the groove (9). An adjustment seat (11) is provided on the left side of the movable frame (4). A polishing machine body (12) is fixedly installed on the right side of the adjustment seat (11). A plug-in frame (13) is provided on the front and rear sides of the adjustment seat (11). A connecting rod one (14) is hinged to the upper right side of the plug-in frame (13). A connecting rod two (15) is hinged to the lower right side of the plug-in frame (13). A distance sensor (16) is fixedly installed on the surface of the adjustment seat (11). A partition (17) is provided on the left side of the adjustment seat (11). A plug-in bracket (18) is provided on the right side of the partition (17).
2. The metallurgical shear blade polishing mechanism according to claim 1, characterized in that: The clamping mechanism (2) includes a drive seat (201), the surfaces of the drive seat (201) and the base (1) are slidably connected by a slide rail, an electric push rod 1 for driving the drive seat (201) to move left and right is fixedly installed on the left side of the upper end of the base (1), a clamping seat (202) is provided above the drive seat (201), and an electric push rod 2 for driving the clamping seat (202) to rise and fall is fixedly installed between the drive seat (201) and the clamping seat (202).
3. The metallurgical shear blade polishing mechanism according to claim 1, characterized in that: The drive frame (3) includes a drive screw (301) and a guide rod (302) arranged parallel to the drive screw (301). A motor for driving the drive screw (301) to rotate is fixedly installed on the side of the drive frame (3). The moving frame (4) is threadedly connected to the drive screw (301) and slidably connected to the guide rod (302).
4. The metallurgical shear blade polishing mechanism according to claim 1, characterized in that: A sliding sleeve (701) is fixedly installed on the front side of the lifting seat (7). The sliding sleeve (701) and the outer side of the sliding rod (5) are slidably connected. The two-way screw (8) is arranged to pass through the lifting seat (7) from front to back and is rotatably connected to the lifting seat (7). The two ends of the two-way screw (8) extend to the outer side of the lifting seat (7) and are fixedly installed with knobs (801).
5. The metallurgical shear blade polishing mechanism according to claim 1, characterized in that: There are two slides (9) symmetrically arranged in front and behind the lifting seat (7). The two-way screw (8) extends to the inner side of the slide (9) and is threadedly connected to the friction block (10). The right end of the friction block (10) is slidably connected to the inner side of the slide (9). The left end of the friction block (10) extends to the outer side of the slide (9) and is fixedly installed with a friction plate. The friction plate and the friction plate (6) are tightly fitted together. The friction plate (6) and the moving frame (4) are fixedly connected.
6. The metallurgical shear blade polishing mechanism according to claim 1, characterized in that: The output end of the polishing machine body (12) extends to the left side of the adjustment seat (11) and is provided with a polishing wheel (121). The plug frame (13) is arranged symmetrically about the adjustment seat (11) and is fixedly connected to the adjustment seat (11). The right end of the first connecting rod (14) is fixedly connected to the moving frame (4), and the right end of the second connecting rod (15) is hinged to the moving frame (4).
7. The metallurgical shear blade polishing mechanism according to claim 1, characterized in that: The partition (17) and the adjusting seat (11) are arranged in parallel. A gasket is fixedly installed on the left side of the partition (17). The front and rear ends of the right side of the partition (17) are fixedly connected to the plug-in frame (18). The plug-in frame (18) and the plug-in frame (13) are slidably connected. A handle is fixedly installed on the upper end of the plug-in frame (18).
Citation Information
Patent Citations
Metallurgical shear blade edge polishing device
CN220217726U