A glass edge grinding device with a material moving mechanism based on ultra-thin aluminum frame mirror processing
Patent Information
- Application Number
- CN202522409236.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-13
AI Technical Summary
1、连续输送带模式(如负压吸附带):这种设备虽然能实现连续作业,但其存在固有缺陷,为保证吸附力,其通常采用大面积吸附的方式,这不仅增加了对玻璃表面(尤其是镀膜面)造成划伤的风险,且对于薄玻璃而言,大面积吸附产生的应力可能导致其微变形,反而影响加工的平整度
1.本实用新型创造性地采用了专门吸附于玻璃边缘区域的方案,从力学角度看,此举直接加强了玻璃在磨边过程中最易发生形变和震颤的关键部位(即边缘),为薄形玻璃提供了高效的“抗弯曲梁”效应,相较于大面积吸附或中部支撑,边缘吸附能以最小的吸附力,最直接地抵抗磨轮施加的侧向力,从而极大地抑制了玻璃的整体弯曲和局部抖动,确保了动态磨边过程的平稳性和极高的加工精度,实现了对薄形玻璃针对性的高效稳定支撑吸附。
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Figure CN224880252U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of aluminum frame mirror processing technology, and in particular relates to a material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing. Background Technology
[0002] In the glass industry, especially for the straight edge grinding of thin glass, ensuring the stability of glass during the conveying and grinding process is a major technical challenge. Thin glass itself has low rigidity, and when subjected to the lateral grinding force applied by the grinding wheel, it is very easy to vibrate, bend or even break, resulting in poor edge grinding quality and low yield.
[0003] Currently, the grinding and conveying equipment commonly used in the industry has the following limitations: 1. Continuous conveyor belt mode (such as negative pressure adsorption belt): Although this equipment can achieve continuous operation, it has inherent defects. In order to ensure the adsorption force, it usually adopts a large-area adsorption method. This not only increases the risk of scratching the glass surface (especially the coated surface), but also, for thin glass, the stress generated by large-area adsorption may cause micro-deformation, which in turn affects the flatness of the processing.
[0004] 2. Roller conveyor line mode: This structure mainly relies on several rollers to support the bottom of the glass and convey it through friction. For thin glass, the suspended area between the roller support points is prone to vibration under the action of grinding force, and the direct contact between the roller and the glass surface is very easy to scratch the glass. At the same time, it usually requires additional side guide wheels and upper clamping devices to prevent the glass from deviating and jumping. These mechanical clamping devices further increase the risk of contact damage and the complexity of the equipment.
[0005] 3. Existing Adsorption Stage Drive Mode: Some equipment uses movable adsorption stages to transport glass. However, the original design intention of these adsorption stages is mostly to realize the rotation of glass for multi-sided processing, or their adsorption method has not been specifically optimized. They often still imitate the concept of large-area adsorption and fail to effectively suppress the mechanical characteristics of "thin glass is prone to bending and vibration from the edge". In addition, in the pursuit of high-efficiency dual-station design, there is a lack of simple and effective solutions to solve the interference problem between the two motion units without increasing the size of the equipment. Summary of the Invention
[0006] The purpose of this invention is to provide a material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing. By specifically adsorbing onto the edge area of the glass, this directly strengthens the key parts of the glass that are most prone to deformation and vibration during the edging process, providing a highly efficient "bending beam" effect for thin glass. Edge adsorption can resist the lateral force applied by the grinding wheel with minimal adsorption force, thereby greatly suppressing the overall bending and local vibration of the glass, and achieving targeted, efficient and stable support and adsorption for thin glass.
[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing, including several linearly distributed support roller groups, two lower adsorption units and two upper adsorption units. The lower adsorption unit includes a lower side seat, and a plurality of the support roller groups are linearly arranged between the lower side seats of two lower adsorption units. A lower slide seat is slidably connected to the lower side seat through a gear and rack mechanism. The upper adsorption unit includes an edge grinding machine connecting frame, an upper side seat is fixed on the inner bottom surface of the edge grinding machine connecting frame, and an upper sliding seat is slidably connected to the upper side seat through a gear and rack mechanism; The top surface of the lower slide seat and the bottom surface of the upper slide seat are both fixed with adsorption seats, and a gap is formed between the two adsorption seats. The upper surface of the lower slide seat of the lower adsorption unit is flush with the top of the support roller group.
[0008] Furthermore, it also includes an edge grinding machine frame, wherein the edge grinding machine connecting frame is fixed to the top side of the edge grinding machine frame by fasteners or by a lifting device.
[0009] Furthermore, the lower slide and the upper slide have the same structural features and are arranged opposite to each other. The upper slide includes a base plate, and the inner and outer sides of the base plate are respectively provided with an inner folded edge and an outer folded edge. A sliding edge is fixed on the inner folded edge.
[0010] Furthermore, racks are fixed to the outer sides of both the upper and lower seats, and slide rails are fixed to the inner sides of both the upper and lower seats. The sliding edges of the upper and lower slide seats are slidably disposed within the slide rails.
[0011] Furthermore, a motor is fixed on the outer folded edge, and a gear that meshes with a rack is fixed at the output end of the motor.
[0012] Furthermore, the support roller assembly consists of a mandrel disposed between two lower side seats and a plurality of rollers linearly disposed on the mandrel.
[0013] This utility model has the following beneficial effects: 1. This utility model creatively adopts a solution specifically for adsorption on the edge area of glass. From a mechanical point of view, this directly strengthens the key part of the glass that is most prone to deformation and vibration during the edge grinding process (i.e., the edge), providing a highly efficient "bending beam" effect for thin glass. Compared with large-area adsorption or central support, edge adsorption can resist the lateral force applied by the grinding wheel most directly with the minimum adsorption force, thereby greatly suppressing the overall bending and local vibration of the glass, ensuring the stability of the dynamic edge grinding process and extremely high processing accuracy, and realizing targeted, efficient and stable support adsorption for thin glass.
[0014] 2. This utility model achieves efficient and interference-free alternating operation of two adsorption mechanisms in a compact space through a dual adsorption mechanism, enabling the edge grinding mechanism to work almost continuously. This eliminates the safety interval time between glass pieces in traditional equipment, achieving "zero-interval" production and significantly improving equipment cycle time and capacity.
[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing according to the present invention; Figure 2 This is a structural schematic diagram from the end view of the present invention; The attached diagram lists the components represented by each number as follows: 1-Support roller assembly, 2-Lower adsorption unit, 3-Upper adsorption unit, 4-Adsorption seat, 101-Mandrel, 102-Roller, 201-Lower side seat, 202-Lower slide seat, 301-Edging machine connecting frame, 302-Upper side seat, 303-Upper slide seat, 304-Rack, 305-Slide rail, 306-Motor, 307-Gear, 3031-Base plate, 3032-Inner folding edge, 3033-Outer folding edge. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-2 As shown, this utility model is a material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing, including several linearly distributed support roller groups 1, two lower adsorption units 2 and two upper adsorption units 3. The lower adsorption unit 2 includes a lower side seat 201, and a number of support roller groups 1 are linearly arranged between the lower side seats 201 of the two lower adsorption units 2. A lower slide seat 202 is slidably connected to the lower side seat 201 through a gear and rack mechanism. The upper adsorption unit 3 includes an edge grinding machine connecting frame 301, an upper side seat 302 is fixed on the inner bottom surface of the edge grinding machine connecting frame 301, and an upper slide seat 303 is slidably connected to the upper side seat 302 through a gear and rack mechanism. Adsorption seats 4 are fixed on the top surface of the lower slide seat 202 and the bottom surface of the upper slide seat 303, and a gap is formed between the two adsorption seats 4. The upper surface of the lower slide seat 202 of the lower adsorption unit 2 is flush with the top of the support roller group 1.
[0020] It also includes an edge grinding machine frame, and the edge grinding machine connecting frame 301 is fixed to the top side of the edge grinding machine frame by fasteners or by a lifting device.
[0021] Among them, such as Figure 1-2 As shown, the lower slide 202 and the upper slide 303 have the same structural features and are arranged opposite to each other. The upper slide 303 includes a base plate 3031. The inner and outer sides of the base plate 3031 are respectively provided with an inner folded edge 3032 and an outer folded edge 3033. A sliding edge 3034 is fixed on the inner folded edge 3032.
[0022] Among them, such as Figure 1-2 As shown, racks 304 are fixed to the outer sides of the upper seat 302 and the lower seat 201, and slide rails 305 are fixed to the inner sides of the upper seat 302 and the lower seat 201. The sliding edges 3034 of the upper slide seat 303 and the lower slide seat 202 are slidably disposed in the slide rails 305.
[0023] Among them, such as Figure 2 As shown, a motor 306 is fixed on the outer folded edge 3033, and a gear 307 that meshes with the rack 304 is fixed at the output end of the motor 306.
[0024] Among them, such as Figure 1-2 As shown, the support roller group 1 consists of a spindle 101 disposed between two lower side seats 201 and a plurality of rollers 102 linearly disposed on the spindle 101.
[0025] Among them, a drag chain rail is integrated on the upper seat 302 and the lower seat 201, and the drag chain is set for the laying of the motor 306 cable and the air pipe of the adsorption seat 4.
[0026] The working principle of this utility model is as follows: the first piece of glass is placed on the adsorption platform 4 of the lower adsorption mechanism 2 and is adsorbed and fixed. The glass is driven to move and be edged by the gear and rack mechanism. After the edge grinding is completed, the second piece of glass is placed on the support roller group 1 and adsorbed by the adsorption platform 4 of the upper adsorption mechanism 3 for the next edge grinding operation. The adsorption platform 4 of the lower adsorption mechanism 2 is reset to wait for the next operation.
[0027] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0028] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing, characterized in that: It includes several linearly distributed support roller groups (1), two lower adsorption units (2) and two upper adsorption units (3); The lower adsorption unit (2) includes a lower side seat (201), and a plurality of the support roller groups (1) are linearly arranged between the lower side seats (201) of the two lower adsorption units (2). A lower slide seat (202) is slidably connected to the lower side seat (201) through a gear and rack mechanism. The upper adsorption unit (3) includes an edge grinding machine connecting frame (301), an upper side seat (302) is fixed on the inner bottom surface of the edge grinding machine connecting frame (301), and an upper slide seat (303) is slidably connected to the upper side seat (302) through a gear and rack mechanism. The top surface of the lower slide (202) and the bottom surface of the upper slide (303) are both fixed with adsorption seats (4), and a gap is formed between the two adsorption seats (4). The upper surface of the lower slide (202) of the lower adsorption unit (2) is flush with the top of the support roller group (1).
2. The material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing according to claim 1, characterized in that, It also includes an edge grinding machine frame, wherein the edge grinding machine connecting frame (301) is fixed to the top of the side of the edge grinding machine frame by fasteners or by a lifting device.
3. The material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing according to claim 1, characterized in that, The lower slide (202) and the upper slide (303) have the same structural features and are arranged opposite to each other. The upper slide (303) includes a base plate (3031). The base plate (3031) has an inner folded edge (3032) and an outer folded edge (3033) on its inner and outer sides respectively. A sliding edge (3034) is fixed on the inner folded edge (3032).
4. The material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing according to claim 3, characterized in that, A rack (304) is fixed to the outer side of both the upper side seat (302) and the lower side seat (201), and a slide rail (305) is fixed to the inner side of both the upper side seat (302) and the lower side seat (201). The sliding edge (3034) of the upper slide seat (303) and the lower slide seat (202) is slidably disposed in the slide rail (305).
5. The material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing according to claim 4, characterized in that, A motor (306) is fixed on the outer flange (3033), and a gear (307) that meshes with a rack (304) is fixed at the output end of the motor (306).
6. The material transfer mechanism for a glass edging device based on ultra-thin aluminum frame mirror processing according to claim 1, characterized in that, The support roller group (1) consists of a spindle (101) disposed between two lower side seats (201) and a number of rollers (102) linearly disposed on the spindle (101).