Oscillating head of superfinishing machine with double-stone structure

CN224880257UActive Publication Date: 2026-10-23WUXI CHENGSHI BEARING
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Patent Information

Application Number
CN202522547959.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-23
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

[0002]在深沟球轴承的生产制造中,外圈沟道的超精加工作为决定轴承精度、噪声水平及使用寿命的关键工序,随着工业领域对轴承精度要求的不断提升,尤其是在高端装备制造中,客户对轴承外圈沟道的表面粗糙度(Ra)、轮廓总偏差(Pt)等精度指标提出了更为严苛的要求,现有技术仅通过单次单油石加工的方式往往难以达到要求,导致生产企业不得不采用分步加工的方式:先利用一台设备搭载基础油石磨料完成初步超精处理,待工件加工完成后,需人工将其从该设备上卸下,搬运至另一台配备更高精度等级油石磨料的设备进行二次精修,这种加工模式在大批量生产场景下的局限性尤为突出:一方面,两台设备的采购、安装及日常维护需要投入大量资金,显著增加了生产成本;另一方面,工件在两台设备之间的多次搬运转场不仅延长了生产周期,降低了单位时间的产出效率,还可能因搬运过程中的磕碰、定位偏差等问题影响加工精度的稳定性,因此,需要针对现有技术进行进一步的开发

Benefits of technology

[0005]采用上述技术方案的优点是:通过在基座上设置带有两个油石架的转动座,并配合包括驱动件和传动件的调节组件,通过驱动件驱动传动件工作,来转动座转动形成两个油石架的切换,从而能够实现同一设备上能够进行两个油石架的切换,不仅能通过不同油石的组合使用满足轴承外圈沟道超高精度加工要求,省去了多台设备间的搬运转场,也节约大量设备空间,还能大幅提升生产效率。

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Abstract

The utility model provides a kind of super-precision machine swing head with double oil stone structure, including base, two oil stone racks and adjusting assembly are provided on the base, the adjusting assembly includes rotating seat, driving part and transmission part, two the oil stone racks are circumferentially spaced apart and arranged at rotating seat side, one end of the transmission part is connected with driving part, transmission part is transmission connection between the other end and rotating seat, transmission part can be driven rotating seat rotation under the action of driving part and switch the position of two oil stone racks. In view of the deficiencies of the prior art, the utility model provides a double oil stone swing head for bearing outer ring channel super-precision process, which can improve efficiency and effectively reduce cost.
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Description

Technical Field

[0001] This utility model relates to the field of bearing processing equipment, and in particular to an ultra-precision machine swing head with a double oilstone structure. Background Technology

[0002] In the manufacturing of deep groove ball bearings, the ultra-precision machining of the outer ring raceway is a key process that determines the bearing's accuracy, noise level, and service life. With the increasing demands for bearing precision in the industrial sector, especially in high-end equipment manufacturing, customers are placing more stringent requirements on the surface roughness (Ra) and total profile deviation (Pt) of the bearing's outer ring raceway. Existing technologies, relying solely on single-stage, single-stone machining, often fall short of these requirements, forcing manufacturers to adopt a step-by-step machining approach: first, a basic abrasive stone is used on one machine to complete the initial ultra-precision machining; after the workpiece is machined, it must be manually unloaded from this machine and transported to another machine equipped with a higher-precision abrasive stone for secondary finishing. This machining mode has particularly prominent limitations in mass production scenarios: on the one hand, the purchase, installation, and daily maintenance of the two machines require significant investment, significantly increasing production costs; on the other hand, the multiple transfers of the workpiece between the two machines not only extend the production cycle and reduce output efficiency per unit time, but may also affect the stability of machining accuracy due to collisions and positioning deviations during transport. Therefore, further development of existing technologies is necessary. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a double oilstone oscillating head for ultra-precision machining of bearing outer ring raceways, which can improve efficiency and effectively reduce costs.

[0004] To achieve the above objectives, this utility model provides a swivel head for ultra-precision machines with a double oilstone structure, including a base, on which two oilstone frames and an adjustment assembly are provided. The adjustment assembly includes a rotating seat, a driving component, and a transmission component. The two oilstone frames are circumferentially spaced on one side of the rotating seat. One end of the transmission component is connected to the driving component, and the other end of the transmission component is connected to the rotating seat. The transmission component can drive the rotating seat to rotate and switch the positions of the two oilstone frames under the action of the driving component.

[0005] The advantages of the above technical solution are: by setting a rotating seat with two oilstone holders on the base, and cooperating with an adjustment assembly including a drive component and a transmission component, the rotating seat rotates to switch between the two oilstone holders by driving the transmission component through the drive component. This enables the switching of two oilstone holders on the same equipment. It not only meets the ultra-high precision machining requirements of the bearing outer ring groove by using different combinations of oilstones, but also saves the need for handling and relocation between multiple machines, saves a lot of equipment space, and greatly improves production efficiency.

[0006] The present invention can be further configured such that: a semi-circular toothed portion is provided on the other side of the rotating seat, and the transmission component is in the shape of a rack and meshes with the toothed portion.

[0007] By further designing the rotating seat, a semi-circular toothed part is provided on the other side of the rotating seat, and the transmission component is designed as a rack and pinion to mesh with the toothed part. When the driving component drives the transmission component, the rotating seat can be driven to rotate smoothly through the precise transmission of the gear and rack, thereby realizing the switching of the two oilstone frames. Through the mechanical meshing transmission, the stability is strong and the response is rapid.

[0008] The present invention can be further configured such that: the rotating seat is provided with a rotating shaft and two bearings, the two bearings are respectively located at the upper and lower ends of the rotating seat, the rotating shaft passes through the rotating seat, and the upper and lower ends of the rotating shaft are respectively fixed to the inner holes of the two bearings, and the outer rings of the two bearings are positioned and fitted with the base.

[0009] By further configuring bearings at both ends of the rotating base, fixing the rotating shaft passing through the rotating base to the bearing inner hole, and positioning the bearing outer ring to the base, a stable rotating support structure is formed. This ensures that the rotation center of the rotating base is accurately fixed, the position of the oilstone frame is correct, and the stability of the product is guaranteed.

[0010] The present invention can be further configured such that: the base is provided with a long groove for the transmission component to slide therein, the driving component is fixed at one end of the long groove, the other end of the long groove is provided with a mounting clamp, and the transmission component extends into the mounting clamp and engages with the rotating seat.

[0011] By further designing the base, a long groove is provided for the transmission component to slide. The long groove also provides protection for the transmission component. The drive component is fixed to one end of the long groove, and a mounting clamp is provided at the other end of the long groove. This provides installation space for the meshing part of the transmission component and the rotating seat, and also provides protection and limit at the connection between the two, ensuring the stability of the product.

[0012] The present invention can be further configured as follows: a guide block is provided on the base, an arc-shaped notch is provided on the other side of the rotating seat, the guide block is provided on the other side of the rotating seat, and a protrusion is provided on the guide block, the protrusion being able to slide along the bottom of the arc-shaped notch and abut against the two end faces of the arc-shaped notch.

[0013] By further designing the rotating seat, an arc-shaped notch is provided on the other side, along with corresponding guide blocks and their protrusions, guiding and limiting the rotation of the rotating seat. When the rotating seat drives the oilstone frame to switch positions, the protrusions on the guide blocks slide along the bottom of the arc-shaped notch to provide guidance. When the rotating seat is switched into position, the protrusions abut against the two end faces of the arc-shaped notch to form a limit, ensuring the stability of the product. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model; Figure 2 This is a front view of an embodiment of the present utility model; Figure 3 This is an embodiment of the present utility model. Figure 2 Sectional view at point AA; Figure 4 This is a schematic diagram of the cooperative structure of the transmission component, guide block, and rotating seat in an embodiment of this utility model; The components include: base 1; long groove 11; mounting clamp 12; guide block 13; protrusion 131; oilstone frame 2; adjustment component 3; rotating seat 31; toothed part 311; rotating shaft 312; bearing 313; arc-shaped notch 314; driving component 32; and transmission component 33. Detailed Implementation

[0015] An embodiment of this utility model of a high-precision machine oscillating head with a double oilstone structure is shown below. Figure 1-4 As shown: It includes a base 1, on which two oilstone racks 2 and an adjustment component 3 are provided. The adjustment component 3 includes a rotating seat 31, a driving component 32 and a transmission component 33. The two oilstone racks 2 are circumferentially spaced on one side of the rotating seat 31. One end of the transmission component 33 is connected to the driving component 32, and the other end of the transmission component 33 is connected to the rotating seat 31 for transmission. The transmission component 33 can drive the rotating seat 31 to rotate and switch the position of the two oilstone racks under the action of the driving component 32.

[0016] A semi-circular toothed portion 311 is provided on the other side of the rotating seat 31, and the transmission component 33 is rack-shaped and meshes with the toothed portion 311.

[0017] The rotating seat 31 is provided with a rotating shaft 312 and two bearings 313. The two bearings 313 are respectively located at the upper and lower ends of the rotating seat 31. The rotating shaft 312 passes through the rotating seat 31, and the upper and lower ends of the rotating shaft 312 are respectively fixed to the inner holes of the two bearings 313. The outer rings of the two bearings 313 are positioned and fitted with the base 1.

[0018] The base 1 is provided with a long groove 11 for the transmission component 33 to slide therein. The driving component 32 is fixed at one end of the long groove 11. The other end of the long groove 11 is provided with a mounting clamp 12. The transmission component 33 extends into the mounting clamp 12 and engages with the rotating seat 31.

[0019] The base 1 is provided with a guide block 13, and the other side of the rotating seat 31 is provided with an arc-shaped notch 314. The guide block 13 is provided on the other side of the rotating seat 31. The guide block 13 is provided with a protrusion 131. The protrusion 131 can slide along the bottom of the arc-shaped notch 314 and abut against the two end faces of the arc-shaped notch 314.

[0020] The above examples are merely one preferred embodiment of this utility model. Ordinary variations and substitutions made by those skilled in the art within the scope of this utility model's technical solution are all included within the protection scope of this utility model.

Claims

1. A swivel head for ultra-precision machines with a double oilstone structure, characterized in that: The device includes a base on which two oilstone holders and an adjustment assembly are mounted. The adjustment assembly includes a rotating seat, a driving component, and a transmission component. The two oilstone holders are circumferentially spaced on one side of the rotating seat. One end of the transmission component is connected to the driving component, and the other end of the transmission component is connected to the rotating seat. The transmission component can drive the rotating seat to rotate and switch the positions of the two oilstone holders under the action of the driving component.

2. The ultra-precision machine oscillating head with a double oilstone structure according to claim 1, characterized in that: A semi-circular toothed portion is provided on the other side of the rotating seat, and the transmission component is rack-shaped and meshes with the toothed portion.

3. The ultra-precision machine oscillating head with a double oilstone structure according to claim 2, characterized in that: The rotating seat is provided with a rotating shaft and two bearings. The two bearings are respectively located at the upper and lower ends of the rotating seat. The rotating shaft passes through the rotating seat, and the upper and lower ends of the rotating shaft are respectively fixed to the inner holes of the two bearings. The outer rings of the two bearings are positioned and fitted with the base.

4. The ultra-precision machine oscillating head with a double oilstone structure according to claim 1, 2, or 3, characterized in that: The base is provided with a long groove for the transmission component to slide therein. The driving component is fixed at one end of the long groove, and a mounting clamp is provided at the other end of the long groove. The transmission component extends into the mounting clamp and engages with the rotating seat.

5. The ultra-precision machine oscillating head with a double oilstone structure according to claim 1, 2, or 3, characterized in that: The base is provided with a guide block, and the other side of the rotating seat is provided with an arc-shaped notch. The guide block is provided on the other side of the rotating seat. The guide block is provided with a protrusion. The protrusion can slide along the bottom of the arc-shaped notch and abut against the two end faces of the arc-shaped notch.