Metal surface treatment tooling with flipping function

Abstract

The utility model relates to processing and handling frock structure technical field, concretely relates to a metal surface treatment frock with turnover function, including two groups of support, the bottom of two groups of support is connected fixed through telescopic link, and the top of each group of support is all fixed with bearing seat, the outside of one side bearing seat is fixed with drive motor, the inside of both sides bearing seat is all fixed with connecting block, one side of connecting block is fixed with support structure, including former support and rear support in support structure, the outer end of former support and rear support is all fixed with air cylinder, and the inside of former support and rear support is fixed on connecting block through lock bolt, this design does not need manual dismantling to overturn work piece, effectively reduced the labor intensity of operator, avoided repeated positioning error, ensured that each surface of work piece can conveniently receive treatment simultaneously, greatly promoted the uniformity and integrity of surface treatment, especially suitable for batch processing scene of large -scale, heavy -duty work piece, and production efficiency improvement is remarkable.

Description

Technical Field

[0001] This utility model relates to the field of processing tooling structure technology, specifically to a metal surface treatment tooling with a flipping function. Background Technology

[0002] In the field of metal processing and manufacturing, metal surface treatment is a key process to ensure product performance and extend service life, encompassing various techniques such as rust removal, coating, polishing, and electroplating. During these processes, specialized tooling is required to fix and adjust the orientation of the metal workpieces to ensure the uniformity and integrity of the surface treatment.

[0003] Current metal surface treatment tooling on the market has many shortcomings:

[0004] Firstly, most tooling uses a fixed structure design and does not have a flipping function. When it is necessary to process the front and back sides or different angles of the workpiece, the workpiece must be disassembled and repositioned manually. This not only increases the labor intensity of the operators, but also easily causes errors due to repeated positioning, resulting in inconsistent surface treatment quality. Especially for large or heavy metal workpieces, manual flipping operation is inefficient and has high safety risks.

[0005] Secondly, the existing tooling with simple flipping function has poor adaptability of workpiece fixing mechanism. It can usually only fix workpieces of specific size and shape. When dealing with metal workpieces of different specifications, the entire fixing component needs to be replaced, which is cumbersome and increases the cost of equipment investment.

[0006] Third, some tooling supports are designed with a fixed spacing, which makes it impossible to adjust the spacing of the supports according to the length or width of the workpiece, thus limiting the versatility of the tooling. At the same time, the contact parts between the fixing mechanism and the workpiece are mostly rigidly connected, which can easily cause scratches, indentations and other damage to the workpiece surface during clamping, affecting the appearance quality of the product. Utility Model Content

[0007] Technical problems to be solved

[0008] Based on the shortcomings of the existing technology, there is an urgent need for a metal surface treatment tool that has a flipping function, strong adaptability, high versatility and convenient operation, so as to solve the problems of low efficiency, unstable quality and poor versatility in the current metal surface treatment process.

[0009] Technical solution

[0010] This utility model provides a metal surface treatment fixture with a flipping function, including two sets of brackets. The bottom of the two sets of brackets are connected and fixed by a telescopic rod, and a bearing seat is fixed at the top of each set of brackets. A drive motor is fixed to the outer side of one of the bearing seats, and a connecting block is fixed to the inner side of both bearing seats. A bracket structure is fixed to one side of the connecting block. The bracket structure includes a front bracket and a rear bracket. A cylinder is fixed to the outer end of the front bracket and the rear bracket. The inner side of the front bracket and the rear bracket is fixed to the connecting block by locking bolts.

[0011] Furthermore, the output ends of the cylinders on both sides are fixedly connected to the rubber joints.

[0012] Furthermore, a rotating shaft is fixed on both sides of the connecting block, and both rotating shafts are housed in bearing seats, with the other end of one rotating shaft being connected to the output end of the drive motor.

[0013] Furthermore, both sides of the bottom end of the bracket are fixed with casters, and the telescopic rod includes an outer rod and an inner rod. The outer rod is fixedly connected to one side of the bracket, and the inner rod is slidably inserted into the outer rod and fixedly connected to the other side of the bracket.

[0014] Furthermore, both the front and rear brackets have oblong holes on their inner sides that are adapted to the locking bolts, and the locking bolts pass through the oblong holes and are threadedly connected to the connecting block.

[0015] Furthermore, the connector has an arc-shaped groove on the side away from the cylinder, and forms an anti-slip texture.

[0016] Beneficial effects

[0017] This invention utilizes a drive motor, rotating shaft, and connecting block structure located at the bearing seat at the top of the support. The drive motor enables the connecting block and support structure to rotate synchronously, thereby achieving 360° rotation of the metal workpiece clamped on the support structure. This design eliminates the need for manual disassembly and rotation of the workpiece, effectively reducing the labor intensity of operators and avoiding repetitive positioning errors. Simultaneously, it ensures that all surfaces of the workpiece can be easily processed, significantly improving the uniformity and integrity of surface treatment. It is particularly suitable for batch processing of large and heavy workpieces, resulting in a significant increase in production efficiency.

[0018] In this device, firstly, two sets of supports are connected and fixed by telescopic rods. The distance between the two sets of supports can be adjusted according to the length or width requirements of the workpiece, allowing the fixture to adapt to workpieces of different sizes. Secondly, the front and rear supports have oblong holes on their inner sides. Locking bolts pass through these oblong holes and are fixed to the connecting blocks. By adjusting the position of the locking bolts within the oblong holes, the overall installation position of the support structure can be fine-tuned, further expanding the range of workpiece adaptability. Furthermore, the cylinder-driven coupling design can adaptively adjust the clamping position according to the workpiece shape, meeting the fixing requirements of workpieces of different specifications without replacing the fixing components, thus reducing equipment investment costs.

[0019] In this device, the combined structure of the front and rear supports, along with the fixing method of locking bolts, ensures the installation stability of the support structure; the matching design of the rotating shaft and bearing seat makes the flipping process smoother and reduces mechanical wear; the overall structure adopts a modular design, with each component firmly connected and the force evenly distributed, effectively improving the overall rigidity and stability of the tooling, reducing the equipment failure rate, and extending the service life of the tooling. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is an exploded view of the structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the support structure in this utility model.

[0024] The labels in the diagram represent: 1. Bracket; 11. Caster wheel; 12. Bearing seat; 2. Telescopic rod; 21. Outer rod; 22. Inner rod; 3. Drive motor; 31. Connecting block; 32. Rotating shaft; 4. Bracket structure; 41. Front bracket; 42. Rear bracket; 43. Locking bolt; 5. Cylinder; 51. Connecting joint; 52. Anti-slip texture. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] The present invention will be further described below with reference to the embodiments.

[0027] Example: A metal surface treatment fixture with a flipping function, as shown in the attached figure. Figure 1 -Appendix Figure 3 The fixture includes two sets of brackets 1, whose bottoms are connected and fixed by telescopic rods 2. Each set of brackets 1 has a bearing seat 12 fixed at its top. A drive motor 3 is fixed to the outer side of one bearing seat 12, and a connecting block 31 is fixed to the inner side of both bearing seats 12. A bracket structure 4 is fixed to one side of the connecting block 31. The bracket structure 4 includes a front bracket 41 and a rear bracket 42. A cylinder 5 is fixed to the outer end of both the front bracket 41 and the rear bracket 42. The inner sides of the front bracket 41 and the rear bracket 42 are fixed to the connecting block 31 by locking bolts 43. On the one hand, the two sets of brackets 1 are connected and fixed by telescopic rods 2. The distance between the two sets of brackets can be adjusted according to the length or width requirements of the workpiece, so that the fixture can adapt to workpieces of different sizes. On the other hand, the inner sides of the front bracket 41 and the rear bracket 42 are provided with waist-shaped holes. The locking bolts 43 pass through the waist-shaped holes and are fixed to the connecting block 31. By adjusting the position of the locking bolts 43 in the waist-shaped holes, the overall installation position of the bracket structure 1 can be finely adjusted, further expanding the adaptability range of the workpiece. In addition, the design of the coupling 51 driven by cylinder 5 can adaptively adjust the clamping position according to the shape of the workpiece, and can meet the fixing requirements of workpieces of different specifications without replacing the fixing components, thus reducing the equipment investment cost.

[0028] Both output ends of the cylinders 5 on both sides are fixedly connected to rubber connectors 51. On the side of the connector 51 away from the cylinder 5, an arc-shaped groove is formed, creating an anti-slip texture 52. The connector 51 connected to the output end of the cylinder 5 is made of rubber, and the side of the connector 51 away from the cylinder 5 has an arc-shaped groove and anti-slip texture 52. The flexible contact of the rubber material effectively avoids scratches, indentations, and other damage to the workpiece surface caused by traditional rigid clamping. The arc-shaped groove design allows for a closer contact with the workpiece surface, and the anti-slip texture 52 significantly improves clamping stability, preventing the workpiece from sliding or shifting during flipping or processing. This ensures clamping reliability while maximizing the protection of the workpiece's appearance quality.

[0029] Both sides of the connecting block 31 are fixed with rotating shafts 32, which are both housed within bearing seats 12. The other end of one rotating shaft 32 is connected to the output of the drive motor 3. By setting the drive motor 3, rotating shafts 32, and connecting block 31 at the bearing seat 12 at the top of the bracket 1, the drive motor 3 can drive the connecting block 31 and the bracket 1 structure to rotate synchronously, thereby achieving 360° rotation of the metal workpiece clamped on the bracket 1 structure. This design eliminates the need for manual disassembly and rotation of the workpiece, effectively reducing the labor intensity of operators and avoiding repetitive positioning errors. Simultaneously, it ensures that all surfaces of the workpiece can be easily processed, significantly improving the uniformity and integrity of surface treatment. It is particularly suitable for batch processing of large and heavy workpieces, resulting in a significant increase in production efficiency.

[0030] Both sides of the bottom end of the bracket 1 are fixed with casters 11, and the telescopic rod 2 includes an outer rod 21 and an inner rod 22. The outer rod 21 is fixedly connected to one side of the bracket 1, and the inner rod 22 is slidably inserted into the outer rod 21 and fixedly connected to the other side of the bracket 1. The casters 11 fixed on both sides of the bottom end of the bracket 1 enable the tooling to move easily. Operators can easily move the tooling to different surface treatment equipment according to production needs without the need for external handling tools, which greatly improves the flexibility of the production layout and adapts to the needs of multi-station and multi-process production scenarios.

[0031] Both the front bracket 41 and the rear bracket 42 have oblong holes on their inner sides that are compatible with the locking bolts 43. The locking bolts 43 pass through the oblong holes and are threadedly connected to the connecting block 31. The combined structure of the front bracket 41 and the rear bracket 42, along with the fixing method of the locking bolts 43, ensures the installation stability of the bracket 1 structure. The matching design between the rotating shaft 32 and the bearing seat 12 makes the flipping process smoother and reduces mechanical wear. The overall structure adopts a modular design, and the components are firmly connected and the force is evenly distributed, which effectively improves the overall rigidity and stability of the tooling, reduces the equipment failure rate, and extends the service life of the tooling.

[0032] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A metal surface treatment fixture with a flipping function, characterized in that, It includes two sets of brackets (1), the bottom of the two sets of brackets (1) are connected and fixed by telescopic rods (2), and the top of each set of brackets (1) is fixed with a bearing seat (12). A drive motor (3) is fixed on the outside of one side of the bearing seat (12), and a connecting block (31) is fixed on the inside of both sides of the bearing seat (12). A bracket structure (4) is fixed on one side of the connecting block (31). The bracket structure (4) includes a front bracket (41) and a rear bracket (42). A cylinder (5) is fixed on the outer end of the front bracket (41) and the rear bracket (42). The inside of the front bracket (41) and the rear bracket (42) is fixed to the connecting block (31) by locking bolts (43).

2. The metal surface treatment fixture with a flipping function according to claim 1, characterized in that, The output ends of the cylinders (5) on both sides are fixedly connected to the rubber joints (51).

3. The metal surface treatment fixture with a flipping function according to claim 1, characterized in that, Both sides of the connecting block (31) are fixed with rotating shafts (32), both rotating shafts (32) are set in bearing seats (12), and the other end of one rotating shaft (32) is connected to the output end of the drive motor (3).

4. The metal surface treatment fixture with a flipping function according to claim 1, characterized in that, The bracket (1) has casters (11) fixed on both sides of its bottom end. The telescopic rod (2) includes an outer rod (21) and an inner rod (22). The outer rod (21) is fixedly connected to one side of the bracket (1). The inner rod (22) is slidably inserted into the outer rod (21) and fixedly connected to the other side of the bracket (1).

5. A metal surface treatment fixture with a flipping function according to claim 4, characterized in that, The inner sides of the front bracket (41) and the rear bracket (42) are provided with waist-shaped holes that are compatible with the locking bolts (43). The locking bolts (43) pass through the waist-shaped holes and are threadedly connected to the connecting block (31).

6. A metal surface treatment fixture with a flipping function according to claim 2, characterized in that, The connector (51) has an arc-shaped groove on the side away from the cylinder (5) and forms anti-slip texture (52).

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