Cutting device for pipe machining
Patent Information
- Application Number
- CN202522573199.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0004]针对上述中的相关技术,该切割装置,MPP电力管固定不理想,容易出现位置上的偏移,切割精准度差,切割质量低,所以亟需设计一种管材加工用切割装置来处理这些问题
[0017]本实用新型公开了一种管材加工用切割装置,通过设置的转动夹持机构与限位机构,启动正反旋转组件带动第二副大齿轮进行转动,并带动曲柄组件和夹持部在限位件外表面进行移动,使得夹持部对管材进行固定夹持,启动第二电动伸缩杆推动等角度安装第二门架和限位转动组件进行移动,同时对管材外表面进行限位支撑,同时对管材外壁施加挤压作用,使得管材在限位支撑作用下保持良好的稳定性以及同轴度,能够在切割中对管材进行纠偏定位,避免管材因切割作用力而发生变形,有利于提高切割质量,保证了支撑固定效果,使用方便,实用性强。
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Figure CN224880742U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pipe processing technology, and specifically relates to a cutting device for pipe processing. Background Technology
[0002] MPP power conduit, also known as MPP power cable protection conduit, is a piping system used for the protection and laying of power cables. MPP power conduit is mainly made of modified polypropylene, a specially treated polypropylene material with a variety of excellent properties, giving MPP power conduit good insulation performance. It is suitable for the protection and laying of power cables and can maintain stable performance in high-temperature environments, ensuring the safe use of power cables.
[0003] A search revealed a Chinese utility model patent application with patent publication number CN222494447U, which discloses a cutting device for MPP power pipes. The device includes a worktable, a placement platform on the upper left side of the worktable, a control switch on the upper left side of the worktable, support legs fixedly connected around the lower end of the worktable, and locking wheels fixedly connected to the lower ends of the support legs. A material collection mechanism is detachably connected to the front end of the worktable. The material collection mechanism allows the device to collect the cut pipe waste in a centralized manner, facilitating subsequent cleaning by operators and preventing the accumulation of waste above the device.
[0004] Regarding the aforementioned technologies, the cutting device does not provide ideal fixation for the MPP power pipe, which easily leads to positional deviation, poor cutting accuracy, and low cutting quality. Therefore, there is an urgent need to design a pipe processing cutting device to address these issues. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model discloses a cutting device for pipe processing.
[0006] This utility model achieves the above objectives through the following technical solutions:
[0007] A pipe cutting device includes a base, a movable rotating mechanism is arranged above the base, a cutting mechanism is arranged on the movable rotating mechanism, a rotating clamping mechanism is arranged on one side of the movable rotating mechanism, and a limit mechanism is arranged on one side of the rotating clamping mechanism.
[0008] The rotating clamping mechanism includes a mounting plate fixedly mounted above the base. A driven turntable is rotatably mounted on the mounting plate. A second set of large gears is rotatably mounted on the outer surface of the driven turntable. A forward and reverse rotation assembly is meshed on one side of the second set of large gears. A mounting shaft is fixedly mounted at equal angles on the second set of large gears. A crank assembly is rotatably mounted on the mounting shaft. A clamping part is fixedly mounted on the crank assembly. A limit member is movably mounted on the crank assembly.
[0009] The limiting mechanism includes a fixed cylinder fixedly mounted on a mounting plate, at least one first frame movably mounted on the fixed cylinder and correspondingly provided thereon, a first limiting pressure roller rotatably mounted on the first frame, the first frame being connected to a second electric telescopic rod to drive the first limiting pressure roller to move toward the center of the fixed cylinder, a second gantry fixedly mounted on the other side of the mounting plate, a limiting rotation assembly movably mounted inside the second gantry, and a second spring fixedly mounted between the limiting rotation assembly and the second gantry.
[0010] Preferably, the moving and rotating mechanism includes a vertical plate fixedly mounted above the base, a first motor fixedly mounted on the vertical plate, a moving component mounted on the power end of the first motor, a fixed frustum fixedly mounted above the moving component, a hollow rotating frustum rotatably mounted inside the fixed frustum, a power rotating component fixedly mounted on the outer surface of the hollow rotating frustum, and a lifting support component fixedly mounted above the vertical plate.
[0011] Preferably, the cutting mechanism includes a first gantry fixedly mounted on a movable rotating mechanism, a connecting platform fixedly mounted vertically on the inner side of the first gantry, a rack fixedly mounted on the connecting platform, a helical gear meshing on one side of the rack, a second motor fixedly mounted on the helical gear, a support frame mounted on the helical gear via bearings, and a cutting blade rotatably mounted on the support frame.
[0012] Preferably, the crank assembly includes a crank rotatably mounted on a mounting shaft, and a guide groove is provided through the crank.
[0013] Preferably, the limiting rotation assembly includes a second frame fixedly installed inside the second gantry, and a second limiting pressure roller is rotatably installed on the second frame.
[0014] Preferably, the lifting support assembly includes a first electric lifting rod fixedly installed above the vertical plate, and a trapezoidal support platform fixedly installed at the telescopic end of the first electric lifting rod.
[0015] Preferably, the support frame is slidably limited and installed on the outer surface of the connecting platform, and a slot is vertically provided above the first gantry for raising and lowering the cutting blade.
[0016] The beneficial effects are:
[0017] This utility model discloses a cutting device for pipe processing. Through a rotating clamping mechanism and a limiting mechanism, the forward and reverse rotating assembly drives the second large gear to rotate, causing the crank assembly and clamping part to move on the outer surface of the limiting member. This allows the clamping part to fix and hold the pipe. The second electric telescopic rod is activated to push the equally angled second gantry and the limiting rotating assembly to move, simultaneously providing limiting support to the outer surface of the pipe and applying a squeezing action to the outer wall of the pipe. This ensures that the pipe maintains good stability and coaxiality under the limiting support, enabling the device to correct and position the pipe during cutting, preventing deformation due to the cutting force, improving cutting quality, ensuring support and fixation, and offering convenient and practical operation. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a front view structural diagram of the present invention;
[0020] Figure 3 This is a front sectional view of the structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the right-side cross-sectional structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the rear structure of this utility model;
[0023] Figure 6 This is a schematic diagram of the structure of this utility model from another perspective;
[0024] Figure 7 This is a schematic diagram of the fixed frustum structure of this utility model;
[0025] Figure 8 This is a schematic diagram of the first limiting pressure roller structure of this utility model;
[0026] Figure 9 This is a schematic diagram of the cutting blade structure of this utility model;
[0027] Figure 10 yes Figure 1 A schematic diagram of the structure at point A in the middle.
[0028] In the diagram: 1. Base; 201. Vertical plate; 202. Lead screw; 203. First motor; 204. Moving platform; 205. First electric lifting rod; 2051. Trapezoidal support platform; 206. Fixed truncated cone; 2061. Hollow rotating truncated cone; 207. First large gear; 208. First driving pinion; 209. Drive motor; 301. First gantry; 302. Connecting platform; 303. Rack; 304. Support frame; 305. Cutting blade; 306. Helical gear; 307. Second motor; 401. Mounting plate; 402, driven turntable; 403, second driving pinion; 4031, forward and reverse motor; 404, second large gear; 4041, mounting shaft; 405, crank; 406, guide groove; 407, limiting component; 408, clamping part; 501, fixed cylinder; 502, second electric telescopic rod; 503, first frame; 505, first limiting pressure roller; 506, second gantry; 507, second spring; 508, second frame; 509, second limiting pressure roller; 510, MPP tube body. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first", "second", and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0031] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] Reference Figure 1-10 One embodiment of this utility model is a pipe processing cutting device, including a base 1, a movable rotating mechanism is arranged above the base 1, a cutting mechanism is arranged on the movable rotating mechanism, a rotating clamping mechanism is arranged on one side of the movable rotating mechanism, and a limit mechanism is arranged on one side of the rotating clamping mechanism.
[0033] In this embodiment: the moving and rotating mechanism includes a vertical plate 201 fixedly mounted above the base 1. A first motor 203 is fixedly mounted on the vertical plate 201. A moving component is mounted on the power end of the first motor 203. A fixed frustum 206 is fixedly mounted above the moving component. A hollow rotating frustum 2061 is rotatably mounted inside the fixed frustum 206. A power rotating component is fixedly mounted on the outer surface of the hollow rotating frustum 2061. A lifting support component is fixedly mounted above the vertical plate 201. The lifting support component includes a first electric lifting rod 205 fixedly mounted above the vertical plate 201. A trapezoidal support platform 2051 is fixedly mounted on the telescopic end of the first electric lifting rod 205. The moving component includes a lead screw 202 fixedly mounted on the power end of the first motor 203. A moving platform 204 is slidably mounted on the outer surface of the lead screw 202 via threads. The power rotation assembly includes a first large gear 207 fixedly mounted on the outer surface of the hollow rotating frustum 2061. A first driving pinion 208 is meshed on one side of the first large gear 207, and the first driving pinion 208 is fixedly mounted on the power end of the drive motor 209. The drive motor 209 is fixedly connected to the fixed frustum 206.
[0034] In this embodiment, the cutting mechanism includes a first gantry 301 fixedly mounted on a movable rotating mechanism. The first gantry 301 is fixed on a hollow rotating frustum 2061. A connecting platform 302 is vertically fixedly mounted on the inner side of the first gantry 301. A rack 303 is fixedly mounted on the connecting platform 302. A helical gear 306 is meshed on one side of the rack 303. A second motor 307 is fixedly mounted on the helical gear 306. A support frame 304 is mounted on the helical gear 306 via bearings. A cutting blade 305 is rotatably mounted on the support frame 304. The support frame 304 is slidably mounted on the outer surface of the connecting platform 302. A slot is vertically provided through the top of the first gantry 301 for raising and lowering the cutting blade 305.
[0035] In this embodiment: the rotating clamping mechanism includes a mounting plate 401 fixedly disposed above the base 1. A driven turntable 402 is rotatably mounted on the mounting plate 401. A second large gear 404 is rotatably mounted on the outer surface of the driven turntable 402. A forward and reverse rotation assembly is meshed on one side of the second large gear 404. A mounting shaft 4041 is fixedly mounted at equal angles on the second large gear 404. A crank assembly is rotatably mounted on the mounting shaft 4041. A clamping part 408 is fixedly mounted on the crank assembly. A limit member 407 is movably mounted on the crank assembly. The crank assembly includes a crank 405 rotatably mounted on the mounting shaft 4041. A guide groove 406 is provided through the crank 405. The forward and reverse rotation assembly includes a second driving pinion 403 meshing on one side of the second large gear 404. The second driving pinion 403 is fixedly mounted on the power end of the forward and reverse rotation motor 4031. The clamping part 408 is used to clamp and fix the outer surface of the MPP tube body 510. The second large gear 404 and the driven turntable 402 are connected by four crank assemblies. The rotating clamping mechanism is externally connected to a detection device and a control device for detecting its torque, and the detection device and the control device are signal-connected.
[0036] In this embodiment: the limiting mechanism includes a fixed cylinder 501 fixedly mounted on a mounting plate 401. At least one set of first frames 503 are movably mounted and correspondingly arranged on the fixed cylinder 501. A first limiting pressure roller 505 is rotatably mounted on the first frame 503. The first frame 503 is connected to a second electric telescopic rod 502 to drive the first limiting pressure roller 505 to move towards the center of the fixed cylinder 501. A second gantry 506 is fixedly mounted on the other side of the mounting plate 401. A limiting rotation assembly is movably mounted inside the second gantry 506. A second spring 507 is fixedly mounted between the limiting rotation assembly and the second gantry 506. The limiting rotation assembly includes a second frame 508 fixedly mounted inside the second gantry 506. A second limiting pressure roller 509 is rotatably mounted on the second frame 508. An MPP tube body 510 is pressed onto the outer surfaces of the first limiting pressure roller 505 and the second limiting pressure roller 509.
[0037] Working principle: In use, the MPP tube body 510 is first supported by the trapezoidal support platform 2051 by activating the first electric lifting rod 205. The MPP tube body 510 is then placed horizontally through the outer surface of the fixed frustum 206, the clamping part 408, the first limiting pressure roller 505, and the second limiting pressure roller 509. The forward and reverse motor 4031 is then activated, driving the second driving pinion 403 to rotate, which in turn drives the second large gear 404 to rotate at a certain angle. The mounting shaft 4041 drives the crank 405 to move. The guide groove 406 slides along the limiting member 407, causing the clamping part 408 at the end of the crank 405 to move towards the center of the driven turntable 402, reducing the clamping space. The clamping part 408 provides a center-to-center clamping force to the MPP tube body 510. At this time, the limiting members 407 at both ends and the middle of the crank 405, the second large gear 404, the driven turntable 402, and the crank 405 rotate as a whole. Moreover, as the whole continues to rotate, the clamping part 408 clamps the MPP tube body 510 more tightly. Simultaneously, the second electric telescopic rod 502 is activated, pushing the first frame 503 and the first limiting pressure roller 505 to move and cooperate with each other, so that the four sets of first limiting pressure rollers 505 simultaneously clamp the outer surface of the MPP tube body 510. One end of the MPP tube body 510 is positioned by the second limiting pressure roller 509. The second motor 307 is activated to drive the helical gear 306 to rotate and mesh with the rack 303, driving the support frame 304 to move up and down on the outer surface of the connecting platform 302. At the same time, the cutting blade 305 is adjusted to engage with the MPP tube body. When the outer surfaces of the MPP tube body 510 come into contact with each other, the drive motor 209 is started to drive the first active pinion 208 to rotate, and meshes with the first large gear 207 and the hollow rotating frustum 2061 to rotate, so that the cutting blade 305 fixedly installed in the inner ring of the hollow rotating frustum 2061 rotates and cuts the outer surface of the MPP tube body 510 by the cutting blade 305. After the MPP tube body 510 is cut, the cut MPP tube body 510 can be removed and replaced with the next MPP tube body 510 to be cut.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cutting device for pipe processing, characterized in that: Includes a base (1), a movable rotating mechanism is provided above the base (1), a cutting mechanism is provided on the movable rotating mechanism, a rotating clamping mechanism is provided on one side of the movable rotating mechanism, and a limit mechanism is provided on one side of the rotating clamping mechanism; The rotating clamping mechanism includes a mounting plate (401) fixedly disposed above the base (1). A driven turntable (402) is rotatably mounted on the mounting plate (401). A second large gear (404) is rotatably mounted on the outer surface of the driven turntable (402). A forward and reverse rotation assembly is meshed on one side of the second large gear (404). A mounting shaft (4041) is fixedly mounted at equal angles on the second large gear (404). A crank assembly is rotatably mounted on the mounting shaft (4041). A clamping part (408) is fixedly mounted on the crank assembly. A limiting member (407) is movably mounted on the crank assembly. The limiting mechanism includes a fixed cylinder (501) fixedly installed on the mounting plate (401). At least one set of first frames (503) are movably installed on the fixed cylinder (501) and correspondingly provided. A first limiting pressure roller (505) is rotatably installed on the first frame (503). The first frame (503) is connected to a second electric telescopic rod (502) to drive the first limiting pressure roller (505) to move toward the center of the fixed cylinder (501). A second gantry (506) is fixedly installed on the other side of the mounting plate (401). A limiting rotation assembly is movably installed inside the second gantry (506). A second spring (507) is fixedly installed between the limiting rotation assembly and the second gantry (506).
2. The pipe cutting device according to claim 1, characterized in that: The moving and rotating mechanism includes a vertical plate (201) fixedly installed above the base (1), a first motor (203) fixedly installed on the vertical plate (201), a moving component installed on the power end of the first motor (203), a fixed frustum (206) fixedly installed above the moving component, a hollow rotating frustum (2061) rotatably installed inside the fixed frustum (206), a power rotating component fixedly installed on the outer surface of the hollow rotating frustum (2061), and a lifting support component fixedly installed above the vertical plate (201).
3. The pipe processing cutting device according to claim 1, characterized in that: The cutting mechanism includes a first gantry (301) fixedly mounted on the moving and rotating mechanism. A connecting platform (302) is vertically fixedly mounted on the inner side of the first gantry (301). A rack (303) is fixedly mounted on the connecting platform (302). A helical gear (306) is meshed on one side of the rack (303). The helical gear (306) is connected to a second motor (307). A support frame (304) is mounted on the helical gear (306) via a bearing. A cutting blade (305) is rotatably mounted on the support frame (304).
4. The pipe cutting device according to claim 1, characterized in that: The crank assembly includes a crank (405) rotatably mounted on the mounting shaft (4041), and a guide groove (406) is provided through the crank (405).
5. The pipe cutting device according to claim 1, characterized in that: The limiting rotation assembly includes a second frame (508) fixedly installed inside the second gantry (506), and a second limiting pressure roller (509) is rotatably installed on the second frame (508).
6. The pipe cutting device according to claim 2, characterized in that: The lifting support assembly includes a first electric lifting rod (205) fixedly installed above the vertical plate (201), and a trapezoidal support platform (2051) is fixedly installed at the telescopic end of the first electric lifting rod (205).
7. A pipe cutting device according to claim 3, characterized in that: The support frame (304) is slidably limited and installed on the outer surface of the connecting platform (302). A slot is vertically provided above the first gantry (301) for raising and lowering the cutting blade (305).
Citation Information
Patent Citations
Cutting device for MPP electric power pipe
CN222494447U
