A magnetic stripe automatic slitting machine cutting device
Patent Information
- Application Number
- CN202522441306.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0004]本实用新型的目的在于克服现有技术的不足,适应现实需要,提供一种磁条自动分切机裁切装置,以解决当前气缸控制裁切运行,调试不便同时耗材更换不便的技术问题
1、本实用新型工作时,驱动组件的凸轮下压裁切组件的摇臂使其偏转,使刀具对穿过导向台的磁条进行裁切,通过凸轮持续的转动完成刀具反复裁切动作,实现流水线化作业,与现有气缸驱动的方式,通过电机预设参数准确控制转动角度、转速等,结合凸轮特定的轮廓曲线,可对刀具的轴向位移实现精细化的把控,相较于气缸驱动方式受限于活塞行程精度以及气压稳定性等因素,在控制行程的精准度较差,同时气缸的密封圈等耗材内置安装,维护难度更大。
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Figure CN224880758U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic strip processing technology, and more specifically, to a cutting device for an automatic magnetic strip slitting machine. Background Technology
[0002] Magnetic strips are typically made of multiple layers of composite materials. The core is a magnetic material layer, usually made of ferrite, cobalt-nickel alloys, or other materials with good magnetic properties. These magnetic materials can store magnetic information. The outer layer often has a protective coating that isolates the strip from the external environment, prevents wear, and avoids interference with the magnetic properties, allowing it to function in a relatively stable state.
[0003] Magnetic strip cutting is a processing operation that divides continuous magnetic strip materials into sections according to specific dimensions and specifications. As a crucial component of the magnetic strip production line, the existing magnetic strip cutting device typically uses a cylinder assembly for lifting and cutting. However, fluctuations in air pressure during cylinder operation and wear of seals can easily lead to slight variations in the stroke of each cutting action, and the built-in structure is extremely inconvenient to maintain. Therefore, we propose an automatic magnetic strip slitting machine cutting device. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide a cutting device for an automatic magnetic stripe cutting machine to solve the technical problems of inconvenient debugging and inconvenient replacement of consumables in the current cylinder-controlled cutting operation.
[0005] To solve the above technical problems, this utility model provides the following technical solution: a magnetic strip automatic slitting machine cutting device, including a cutting mechanism, the cutting mechanism including an assembly table installed on the production line, a guide table fixed in the middle of the assembly table, a cutting component eccentrically mounted on the inner side of the assembly table, and a lifting component and a driving component fixed on the upper end of the assembly table. The assembly table includes a base plate fixed on the production line panel, vertical plates fixed longitudinally on both sides of the base plate, a horizontal plate connected and fixed between the two vertical plates, and a top plate fixed at the top of the vertical plates. The cutting component includes a rocker arm transversely inserted between the two vertical plates, an adjustment port opened at one end of the rocker arm, a sliding groove through the rocker arm and connected at one end to the adjustment port, and a synchronous arm slidably installed in the sliding groove. The lifting component includes a piston cylinder through the top plate, a piston rod slidably through the piston cylinder, a frame fixed at the bottom of the piston rod, and a fixing plate fixed at the top of the piston rod.
[0006] Preferably, the production line is divided into sections, including a material storage area, a winding mechanism, a tape mechanism, a coding mechanism, and a feeding mechanism, with the cutting mechanism located between the tape mechanism and the coding mechanism.
[0007] Preferably, the upright plate has an opening, and a bearing seat is provided on the outside of the opening on one side of the upright plate. After the rocker arm passes through the opening, one end is rotatably mounted on the bearing seat.
[0008] Preferably, the rocker arm has an assembly opening on its front side, and a cutting tool is fixedly installed in the assembly opening by an assembly piece. The assembly piece has an insertion rod, the cutting tool has an insertion hole, and the insertion rod is inserted into the insertion hole.
[0009] Preferably, the outer end of the synchronizing arm is located inside the adjustment port, the synchronizing arm is L-shaped, and the inner end face of the bent part of the synchronizing arm is fixedly connected to the inside of the sliding groove by a spring. A pressure rod is rotatably installed at the bottom of the sliding groove by a rotating shaft, and the inner end of the synchronizing arm corresponds to the upper end of the pressure rod.
[0010] Preferably, the frame is provided with a positioning shaft, which is slidably installed in the adjustment port. The upper end of the piston rod is sleeved with a second spring, and the two ends of the second spring are connected to the piston cylinder and the fixing plate.
[0011] Preferably, the drive assembly includes a motor fixed to the top plate, a shaft passing through one side of the upright plate, a bushing sleeve fixed to the shaft, and a cam inserted into the outside of the bushing sleeve. A limit nut is threaded on the outside of the shaft, and the output shaft of the motor and the outer end of the shaft are connected by a synchronization assembly.
[0012] Preferably, the synchronization component consists of two synchronization pulleys and a timing belt for transmission, and the synchronization component is located on the rear side of the assembly table.
[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. When this utility model is working, the cam of the drive component presses down on the rocker arm of the cutting component to deflect it, so that the cutter cuts the magnetic strip passing through the guide table. The continuous rotation of the cam completes the repeated cutting action of the cutter, realizing assembly line operation. Compared with the existing cylinder drive method, the rotation angle and speed are accurately controlled by the preset parameters of the motor. Combined with the specific contour curve of the cam, the axial displacement of the cutter can be precisely controlled. Compared with the cylinder drive method, which is limited by the piston stroke accuracy and air pressure stability, the accuracy of stroke control is poor. At the same time, the consumables such as the cylinder seal ring are installed internally, making maintenance more difficult.
[0014] 2. During the cutting action of this utility model, the top of the rocker arm deflects and descends. Due to the axial rotation, the connection position between the rocker arm and the positioning shaft changes. The positioning shaft moves and squeezes within the adjustment port, causing the synchronous arm to move synchronously. The inner end of the synchronous arm pushes the upper end of the pressure rod, causing it to deflect. The lower end of the pressure rod pushes the side of the magnetic strip passing through the guide table from one side, so that the magnetic strip is aligned and fixed to one side of the guide groove. Through the above-mentioned synchronous structure, the magnet is fixed first during the cutting action to prevent the magnetic strip from moving during the oblique cutting process due to the width of the guide groove being greater than the magnetic strip, thus affecting the flatness of the cut surface and ensuring product quality. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the production line of this utility model; Figure 2 This is a schematic diagram of the production line components of this utility model; Figure 3 This is a schematic diagram of the cutting mechanism of this utility model; Figure 4 This is a schematic diagram of the assembly table structure of this utility model; Figure 5 This is a schematic diagram of the cutting component of this utility model; Figure 6 This is a schematic diagram of the cutting tool structure of this utility model; Figure 7 This is a cross-sectional schematic diagram of the rocker arm of this utility model; Figure 8 This is a schematic diagram of the guide platform structure of this utility model; Figure 9 This is a schematic diagram of the drive component of this utility model; Figure 10 This is a schematic diagram of the lifting component of this utility model.
[0016] Explanation of the numbers in the diagram: 1. Production line; 2. Material storage area; 3. Winding mechanism; 4. Belt mechanism; 5. Cutting mechanism; 6. Marking mechanism; 7. Feeding mechanism; 8. Lifting assembly; 801. Piston rod; 802. Piston cylinder; 803. Frame; 804. Positioning shaft; 805. Second spring; 806. Fixing plate; 9. Cutting assembly; 901. Rocker arm; 902. Adjustment port; 903. Synchronizing arm; 904. Pressure rod; 905. Assembly port; 906. Assembly plate; 907. Insert rod ; 908, Socket; 909, Cutting tool; 910, Second spring; 911, Sliding groove; 10, Guide table; 1001, Guide plate; 1002, Guide groove; 1003, Clamping plate; 11, Assembly table; 1101, Vertical plate; 1102, Horizontal plate; 1103, Shaft seat; 1104, Through port; 1105, Top plate; 1106, Bottom plate; 12, Drive assembly; 1201, Motor; 1202, Synchronization assembly; 1203, Shaft; 1204, Bushing; 1205, Cam. Detailed Implementation
[0017] like Figures 1 to 5As shown, the present invention relates to an automatic magnetic stripe slitting machine cutting device, including a cutting mechanism 5. The cutting mechanism 5 includes an assembly table 11 installed on the production line 1, a guide table 10 fixed in the middle of the assembly table 11, a cutting component 9 eccentrically mounted on the inner side of the assembly table 11, and a lifting component 8 and a driving component 12 fixed on the upper end of the assembly table 11. The assembly table 11 includes a base plate 1106 fixed on the panel of the production line 1, vertical plates 1101 longitudinally fixed on both sides of the base plate 1106, a horizontal plate 1102 connecting and fixed between the two vertical plates 1101, and a top plate 1105 fixed at the top of the vertical plates 1101. The production line 1 is divided into sections, including a storage area 2, a winding mechanism 3, a tape mechanism 4, a coding mechanism 6, and a feeding mechanism 7. The cutting mechanism 5 is located between the tape mechanism 4 and the coding mechanism 6. An opening 110 is provided on the vertical plate 1101. 4. A bearing seat 1103 is provided on the outer side of the opening 1104 of the upright plate 1101. After the rocker arm 901 passes through the opening 1104, one end is rotatably mounted on the bearing seat 1103. During operation, the cam 1205 of the drive assembly 12 presses down on the rocker arm 901 of the cutting assembly 9 to deflect it, so that the cutter 909 cuts the magnetic strip passing through the guide table 10. The continuous rotation of the cam 1205 completes the repeated cutting action of the cutter 909, realizing assembly line operation. Compared with the existing cylinder drive method, the rotation angle and speed are accurately controlled by the preset parameters of the motor 1201. Combined with the specific contour curve of the cam 1205, the axial displacement of the cutter 909 can be precisely controlled. Compared with the cylinder drive method, which is limited by the piston stroke accuracy and air pressure stability, the accuracy of stroke control is poor. At the same time, the consumables such as the cylinder seal ring are installed internally, making maintenance more difficult.
[0018] like Figures 4 to 10As shown, the present invention relates to an automatic magnetic stripe slitting machine cutting device, including a cutting mechanism 5, a cutting assembly 9 including a rocker arm 901 transversely inserted between two vertical plates 1101, an adjustment port 902 opened at one end of the rocker arm 901, a sliding groove 911 penetrating inside the rocker arm 901 and connected at one end to the adjustment port 902, and a synchronous arm 903 slidably installed in the sliding groove 911, a lifting assembly 8 including a piston cylinder 802 penetrating on a top plate 1105, a piston rod 801 slidably penetrating inside the piston cylinder 802, a frame 803 fixed to the bottom of the piston rod 801, and a fixing piece 806 fixed to the top of the piston rod 801, an assembly port 905 opened on the front side of the rocker arm 901, and a component fixedly installed in the assembly port 905 by the assembly piece 906. The cutting tool 909 has an insertion rod 907 on the assembly piece 906, and the cutting tool 909 has an insertion hole 908. The insertion rod 907 is inserted into the insertion hole 908. During the cutting action, the top of the rocker arm 901 deflects and descends. Due to the axial rotation, its connection position with the positioning shaft 804 changes. The positioning shaft 804 moves and squeezes within the adjustment port 902, causing the synchronous arm 903 to move synchronously. The inner end of the synchronous arm 903 pushes the upper end of the pressure rod 904, causing it to deflect. The lower end of the pressure rod 904 pushes the side of the magnetic strip passing through the guide table 10 from one side, so that the magnetic strip is aligned and fixed to one side of the guide groove 1002. Through the above-mentioned synchronous structure, the magnet is fixed first during the cutting action to prevent the magnetic strip from moving during the oblique cutting process due to the width of the guide groove 1002 being greater than the magnetic strip, thus affecting the flatness of the cut surface and ensuring product quality.
[0019] Preferably, the outer end of the synchronizing arm 903 is located inside the adjusting port 902. The synchronizing arm 903 is L-shaped, and the inner end face of the bent portion of the synchronizing arm 903 is fixedly connected to the inside of the sliding groove 911 by a spring 910. A pressure rod 904 is rotatably mounted on the bottom of the sliding groove 911 via a rotating shaft, and the inner end of the synchronizing arm 903 corresponds to the upper end of the pressure rod 904. A positioning shaft 804 is provided inside the frame 803, and the positioning shaft 804 is slidably mounted inside the adjusting port 902. A second spring 805 is sleeved on the upper end of the piston rod 801, and the two ends of the second spring 805 are connected to the piston cylinder 802 and the fixed... The drive assembly 12 includes a motor 1201 fixed on the top plate 1105, a shaft 1203 passing through one side plate 1101, a bushing 1204 sleeved and fixed on the shaft 1203, and a cam 1205 inserted into the outside of the bushing 1204. A limit nut is threaded on the outside of the shaft 1203. The output shaft of the motor 1201 and the outer end of the shaft 1203 are connected by a synchronization assembly 1202. The synchronization assembly 1202 consists of two synchronization pulleys and a synchronous belt for transmission. The synchronization assembly 1202 is located behind the assembly table 11.
[0020] Working Principle: This embodiment provides an automatic magnetic strip slitting machine cutting device. During operation, the cam 1205 of the drive assembly 12 presses down on the rocker arm 901 of the cutting assembly 9, causing it to deflect. This causes the cutter 909 to cut the magnetic strip passing through the guide table 10. The continuous rotation of the cam 1205 completes the repeated cutting action of the cutter 909, realizing assembly line operation. Compared with the existing cylinder-driven method, during the cutting action, the top of the rocker arm 901 deflects and descends. Due to axial rotation, its connection position with the positioning shaft 804 changes. The positioning shaft 804 moves and squeezes within the adjustment port 902, causing the synchronous arm 903 to move synchronously. The inner end of the synchronous arm 903 pushes the upper end of the pressure rod 904, causing it to deflect. The lower end of the pressure rod 904 pushes the side of the magnetic strip passing through the guide table 10 from one side, so that the magnetic strip is aligned and fixed to one side of the guide groove 1002. Through the above-mentioned synchronous structure, the magnet is fixed before the cutting action, preventing the magnetic strip from moving during the oblique cutting process due to the width of the guide groove 1002 being greater than the magnetic strip, thus affecting the flatness of the cut surface and ensuring product quality.
[0021] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.
Claims
1. A cutting device for an automatic magnetic stripe slitting machine, comprising a cutting mechanism (5), characterized in that: The cutting mechanism (5) includes an assembly table (11) installed on the production line (1), a guide table (10) fixed in the middle of the assembly table (11), a cutting component (9) installed eccentrically on the inner side of the assembly table (11), and a lifting component (8) and a driving component (12) fixed on the upper end of the assembly table (11). The assembly table (11) includes a base plate (1106) fixed on the panel of the production line (1), vertical plates (1101) fixed longitudinally on both sides of the base plate (1106), a horizontal plate (1102) connected and fixed between the two vertical plates (1101), and a top plate (1105) fixed at the top of the vertical plate (1101). The cutting assembly (9) includes a rocker arm (901) that is transversely inserted between two upright plates (1101), an adjustment port (902) opened at one end of the rocker arm (901), a sliding groove (911) that is opened inside the rocker arm (901) and one end is connected to the adjustment port (902), and a synchronizing arm (903) that is slidably installed in the sliding groove (911). The lifting assembly (8) includes a piston cylinder (802) that is installed through the top plate (1105), a piston rod (801) that slides through the piston cylinder (802), a frame (803) that is fixed at the bottom of the piston rod (801), and a fixing piece (806) that is fixed at the top of the piston rod (801).
2. The automatic magnetic stripe slitting machine cutting device according to claim 1, characterized in that: The production line (1) is divided into sections and equipped with a storage area (2), a winding mechanism (3), a tape mechanism (4), a coding mechanism (6) and a feeding mechanism (7), and the cutting mechanism (5) is located between the tape mechanism (4) and the coding mechanism (6).
3. The automatic magnetic stripe slitting machine cutting device according to claim 2, characterized in that: The upright plate (1101) has an opening (1104), and a bearing seat (1103) is provided on the outside of the opening (1104) of one side of the upright plate (1101). The rocker arm (901) passes through the opening (1104) and one end is rotatably mounted on the bearing seat (1103).
4. The automatic magnetic stripe slitting machine cutting device according to claim 3, characterized in that: The rocker arm (901) has an assembly port (905) on its front side, and a cutting tool (909) is fixedly installed in the assembly port (905) by an assembly piece (906). The assembly piece (906) has a plug rod (907), and the cutting tool (909) has a socket (908). The plug rod (907) is inserted into the socket (908).
5. The automatic magnetic stripe slitting machine cutting device according to claim 4, characterized in that: The outer end of the synchronous arm (903) is located inside the adjustment port (902). The synchronous arm (903) is L-shaped, and the inner end face of the bent part of the synchronous arm (903) is fixedly connected to the inside of the sliding groove (911) by a spring (910). The bottom of the sliding groove (911) is rotatably mounted with a pressure rod (904) through a rotating shaft, and the inner end of the synchronous arm (903) corresponds to the upper end of the pressure rod (904).
6. The cutting device for an automatic magnetic stripe slitting machine according to claim 5, characterized in that: The frame (803) is provided with a positioning shaft (804), and the positioning shaft (804) is slidably installed in the adjustment port (902). The upper end of the piston rod (801) is sleeved with a second spring (805), and the two ends of the second spring (805) are connected to the piston cylinder (802) and the fixing plate (806).
7. The automatic magnetic stripe slitting machine cutting device according to claim 6, characterized in that: The drive assembly (12) includes a motor (1201) fixed on the top plate (1105), a shaft (1203) passing through one side plate (1101), a bushing (1204) sleeved and fixed on the shaft (1203), and a cam (1205) inserted into the outside of the bushing (1204). A limit nut is threaded on the outside of the shaft (1203). The output shaft of the motor (1201) and the outer end of the shaft (1203) are connected by a synchronization assembly (1202).
8. The automatic magnetic stripe slitting machine cutting device according to claim 7, characterized in that: The synchronization component (1202) consists of two synchronization pulleys and a timing belt for transmission, and the synchronization component (1202) is located on the rear side of the assembly table (11).